Corolla Clutch & Flywheel Replacement (2003-2008) Without Fully Removing the Transmission
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- Опубликовано: 6 июл 2024
- Second episode in the new series, Wrenchin’ on the ‘Rolla, where I work on my 2004 Corolla with 5 speed manual transmission, an ongoing project towards perfection. On today’s episode we replace the clutch and flywheel, without fully removing the transmission. Be warned, it’s a BIG job!
This tutorial covers the 2003-2008 (9th gen) North American Toyota Corolla models with the standard engine (1ZZ-FE) and manual transmission. The Toyota Matrix and Pontiac Vibe of the same generation are probably very similar as well. I cannot speak for the similarities to the performance XRS/GT models with the 2ZZ-GE engine.
Links to the other two Wrenchin’ on the ‘Rolla videos filmed during this repair:
Intake Manifold Gasket: • Corolla Intake Manifol...
Shift Cable Bushings: • Corolla Shift Cable Bu...
Clutch alignment tool 3D print: www.thingiverse.com/thing:486...
Instagram: / brenoautogarage
Chapters:
00:00 - Introduction
01:14 - Parts being used overview
02:44 - Tools you’ll need overview
03:20 - Transmission drain, safety reminder
03:50 - CV axles removal
08:27 - Motor mount removal plan, lift tips
11:32 - Bellhousing bolts locations removal
12:49 - Rear motor mount removal
13:38 - Split transmission from engine
15:29 - Clutch & flywheel removal, view inside
18:04 - Old & new parts compared
20:18 - Flywheel installation, bolts warning
23:13 - Clutch installation
26:56 - Transmission back onto engine
28:24 - Torque specs, reassembly overview
31:34 - Clutch bleed, new shift bushings
32:01 - Conclusion
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I have an 2006 Corolla that needs a clutch replacement. I started looking for videos to get an idea of labour time that my mechanic quoted me. Well... after watching this video I'd say it will be 850.00 dollars cash price well spent. This was a massive job and your video is the most comprehensive of all the videos I watched. You did a great job making this video and know it is appreciated. Thank you!
I did a clutch job on my 2011 Corolla 1.8L not too long ago. The procedure for the 2009-2013 is very similar to the 03-08 despite the difference in generation and difference in engine and trans. The hard parts were definitely getting the axle out, getting the rear motor mount out and putting it back in, and getting the transmission aligned back on. The axle I used a big sledge hammer and a crowbar and I knocked on the lips that are on the axles. The rear motor mount and aligning the trans is a matter of lifting and lowering the engine a bunch of times till everything lines up. However, I will say that this generation of Corolla is one of the easier cars to do a clutch job on. No need to remove the subframe, no need to remove crusty clutch lines (I just unbolted the clutch slave cylinder and hung it to the side), and there's plenty of room around the 5 speed to work on and get it out. Great video that I hope helps others with clutch jobs on Corolla's from 03-08, 09-13, and even 14-19 as they are all pretty similar to each other.
Thanks for the comment! Sounds like you had a very similar experience to me. I felt like it was a huge job compared to how I imagine a rear wheel drive tranny drop would be, but you are probably spot on that a more modern fwd car would have even more things to remove first. I was at a new car expo recently and wow, looking under the hood of some of them was a scary sight lol.
I’ve never driven a newer manual, only other manual’s I’ve tried were 90’s cars my friends had in HS. But I’d be curious to hear how the newer gen Corolla manuals are. I’m glad toyota has not totally given up on them yet. Although a Camry manual would be sweet.
I have a 91 corolla and was wondering if anyone else tried to so this?
Just finished replacing the clutch on my 2002 corolla after a hefty quote from a mechanic and long waiting period since they were booked out weeks in advance. Was pretty hesitant to do this by myself but in the end got the car back on the road thanks to this video. If you do decide to do it yourself get ready to break a sweat as this job requires a lot of crawling under the car and some bolts won't free up without a battle, given you have simple tools like me. Aligning the transmission wasn't too bad given you have multiple jacks as in the video but it can be a bit of nerve wracking at times.
i did a 2005 matrix in my driveway, and those transmission mounts took some thinking to get it in again. I took it out in one piece and put it in two pieces then tightened it once the bracket was in
I thanks for this. I got to replace rear main seal on my Scion IM.
Your planing is impeccable. Great job.
This has been so helpful doing my clutch, definitely happy to have come across it.
Great video, I am in the midst of replacing my clutch / flywheel / throwout bearing on my 2004 Matrix (it's "kind-of" a Corolla haha) and found your video while taking a break (was about to remove the CV axles). Thanks for sharing your tips on what not to do when prying out the CV axles! I was planning to completely remove the transmission but will give your suggestions on how to do the replacement without removing it. Also, thanks for showing the torque settings, it was great to get so much useful information in one video. Excellent job with your explanations!
You’re welcome, good luck on the replacement! The matrix sounds like an awesome car, more practical with the large trunk and not ugly like the current gen corolla hatchback lol. If only we got wagons like Europe…
Very much an in-depth "How To" Video! Great Stuff!! ! I have an 03 Pontiac Vibe with that 1800 engine ( 1 ZZ ) and transmission! CHEERS From Westcoast Canada!
Great video I followed your step by step video and I got the job done! Thank yoi
Oh no man real thorough. Good job
Thanks for producing this video. It encouraged me and son to replace the clutch in his 2003 Corolla LE. It's not an easy project as you mentioned, but having the job done professionally cost almost as much as the car is worth. Still, with only 123,000 miles on the car, it has some service life left if the clutch is replaced. The clutch was slipping badly, and on the 50 mike trip to the garage, it starting making lots of noise. Taking the transmission out was a major pain. Those half shafts refused to come out with a slide hammer loaner from the parts store. We were able to drive them out with an angled tip bar and hammer. We decided to take out the transmission rather than try to do the job as you did. That looked very tricky. When we finally got the transmission out we were shocked at what we found. The pressure plate was split in two and every bit of disc fiber material was gone! Thanks for the tips on replacement parts and the need for a 16mm socket for those new flywheel bolts. We still have to put the transmission back in. I sure hope it's easier than it was getting it out.
I’m glad the video helped, getting the shaft splines aligned when putting the transmission back on will be hard, but after that you’ll be in the home stretch. I’m still amazed how hard those darn CV shafts are.
It’s great to keep older cars on the road and out of junkyards, especially a Toyota with only that many miles. Thank you for the comment, and good luck getting everything back together!
@@BrenoAutoGarage We got the transmission reconnected to the engine. Whew! It took a lot of effort to get the transmission properly aligned with the engine while supporting it from underneath. Getting the rear, driver's side, and front motor mounts was a task and a half, too. What is the wire that connects to the plastic terminal on the top of the transmission. We seem to have lost it!?
The grey plug right on top is for the backup lights to come on when you shift into reverse, not critical, but nice to have.
Maybe it got pushed away and hidden behind something while wiggling the transmission in? Or perhaps it was accidentally plugged into something else? (I am not sure if this is possible, all the plugs might be different)
@@BrenoAutoGarage Thanks. I found the little guy hiding in a dark place. LOL. Hoping to finish up the project this week once my body recovers. I have a new respect for auto mechanics.
All I can say is wow to detail, guidance .
Subscribed, Thank You
Thank you for an informative and straight to the point video! 🙌
Greetings from Ireland...
🎉🎉 excellent technical video.. one of the best I've seen here..no bull , no annoying 'music'..simple, direct and addresses the obvious questions people doing this job will have.. very few people have access to a car lift so this is the way it'll have to be done..
Thank you for the comment and kind words! Fun to hear from people all over the world.
You did a great job on this I always wondered was it possible without fully removing transmission. Well done bud from Ireland 🇮🇪
Thanks for the comment, fun to hear from people all over the world.
I just completed my 2nd clutch job, only problem was my only other and first one was 25yrs ago. :) But your video was helpful and well done. Nice work and keep it up. And you are right, it is a big job but it feels good doing it DIY and saving some cash. Thx
Thanks for the comment, glad to hear it helped. While I’m not too keen on another FWD clutch job, I’d like to try a RWD one to see how different it is.
Great work buddy 👍
Awesome content! Keep it up!
I like the way you think! (The slide hammer) Yes this is a bigger job than I thought. I appreciate your time making the video and I feel much more informed before I decide what to do next! Dave WRØX
I recently got a real slide hammer to help remove the transmission in my AWD Matrix (video coming soon), definitely better than the rope! But it is fun to come up with creative solutions, especially when they work. Good luck if you decide to go for it & thanks for the comment.
great video. Really liked your honesty. thanks for sharing
Just getting some ideas. Great video by the way! This will be my first time replacing a clutch 👍 Bought a 94 Suzuki Swift GT from my nephew who upgraded to an Explorer SUV since he is now a family man 😉 That GT is a fun little car to drive and great on gas!
Thanks for the video!
Loved it. Just about to buy a Matrix with standard tranny and was good info for me. Nice to see some young dudes out there wrenching;)
What a great video...thanks a lot👍👍
Like the way you explain.Thx
Awesome job, Thank you!!!!!!
Your first person I've seem explain that there isn't a pilot bearing...been looking all morning for how to videos and yours finaly cleared it up for me...I liked the rig you used to keep the trans level and in line with the engine...these cars aren't the easiest to work on but they'll make you a good mechanic especially that rear motor mount
Having recently fully removed the tranny from my Matrix I think back to this video. You are right, a big job the first time (as I complained at the end), but second time you’ve learned the tricks and it goes smoother. Now if only I could learn a trick to stop all seized rusty bolts… Thanks for the comment.
Great video! Subscribed!
Thanks! From your profile pic of a 10th gen corolla, I’d be curious to know if my video helped do the clutch on your car? I bet they are pretty similar.
Most well-spoken presenter and great details. I followed this video to finish my first clutch replacement job on a 2004 corolla of UK model which is almost identical to your car except my steering is on the right. unfortunately, only first gear can be engaged after everything were put back together. I bled the clutch hydraulic system to ger rid of all the air in it already. Anyone experienced the same?
Thank you for the comment! The only thing I can think of is to make sure the shift cables are hooked up correctly and that the little metal swivel part on the top shift arm didn’t fall out. If you watch my shift bushing replacement video at 4:45 I show this little part.
Hi, Great video.
Good video and Great info. Sometimes it's important no doubt to just think it through before proceeding and just take your time. Pictures and marking are always valuable too when you are reassembling. I commend your efforts as it certainly is not an easy job without a lift or pit either.👍👍
Thanks for the comment. Getting a lift is definitely a future life goal. But hey, working on the ground builds character as they say.
Great tutorial body you the man keep it up
Thanks for the comment & support!
The best. Thanks man.
Glad it helped, thanks for the comment.
Great video and comments. Currently working on my son's 2005 Corolla and it's been informative to see different people's points of views on doing this as I have watched many different videos. In one case, the guy was worried about making the video too long so he would just give an overview. This kind of thing is NOT as helpful as a video like yours where you really try to go through the details. I think the other guy is missing the point. We as viewers can choose what to watch and not to watch but we can't choose to watch something that isn't there. Great job and keep up the good work. I'm currenlty trying to work through doing this without a transmission jack as I don't have one and it seems like neither Autozone or O'reilly's have them available as a tool loaner which is highly disappointing. Don't want to spend money on something I will probably only use 1 time. Anyway, thanks again! Oh, one more thing, where did you get the tool you used to turn the flywheel? I don't think I saw that anywhere.
Thank you for the comment and kind words! I just recently fully removed a transmission from a Toyota Matrix (I might make a short tips video, not a full guide, it is similar to this video) using the same motorcycle/atv jack with ratchet straps and a board underneath. I have not used a transmission jack, but I have used the moto jack for many projects. It might be worth buying one of those vs the tranny jack being more specific, single use.
Here is the part number and link to the flywheel tool, hopefully my comment is not too late to help! Good luck on the project, and if you’re done already let me know how it went.
Lisle 23800 Flywheel Turner, Factory a.co/d/2LMO8SW
Thanks for your video. Did my clutch on my vibe with your guidance. Pulled the whole trans out without removing the x member cause I did rear main seal too. Must get flywheel bolts..count on getting arp bolts no one else had them! And the areas you pointed out are a pain..but doable.
Thanks for your advice
Thanks for the comment! I recently removed the transmission from my Matrix, I’m happy you could fit the manual tranny out. I dropped the subframe for mine since I left the transfer case (AWD Matrix) attached during removal. It makes me wonder if I could have gotten the auto tranny alone out without removing the subframe, though it was darn tight as it is so probably not.
@BrenoAutoGarage awd would be a tight fit. Except for the mounts I'd say this is a good transmission to learn clutch replacement. First one I've ever done and it's still working fine after 1000km.
Good vid
I just bought an 07 corolla s 5 speed manual, and it needed a clutch in the worst of ways, i drove it from one of my uncles houses to my other uncles house which is pretty much across the road. but we ended up replacing the clutch as well as the shift cable bushings
Sounds like you’ll be having a good time now, lots of miles ahead on a new clutch. New bushings definitely help the feel don’t they, I was amazed.
Hello, I have a 06 Toyota Corolla that I love and finding your channel has given me hope in case I need to start fixing and replacing things on my standard transmission just like yours! Out of curiosity, do you have any recommendations for scan tools? I really just want to look at live data and read into how my car is behaving, as it stutters (lurching forward and backward) when I'm in 1st and 2nd gear and off the gas... just curious if you have any dos and do nots. Hope to see more content soon!
On my Mazda the axle orientation makes a big difference. If the axle doesn't want to come out, spin it a few degrees and try again. I think there's an orientation where the clip you pointed out moves more freely.
Great advice, thank you!
im going to use that cardboard cutout idea for keeping track of where hardware goes
love the slide hammer
I recently got a real slide hammer, much better. But hey, you gotta do what you gotta do lol. Thanks for the comment.
Very useful
Thanks for the comment, glad the video helped.
I just wanted to let you know if you do another Prius head gasket, do the pistons and rings also. I did a 3rd series and did not need to pull the motor, just dropped the pan from the bottom and was only 10% more work, well worth it because they all seen to have SLUDGE/Oil ring issues, just a cost for the up-dated pistons and rings of $800. Good work on your work and filming.
Thanks for the comment, funny enough I am working on a 2012 Prius head gasket right now! I did the valve stem seals this time, since I know the early 3rd gens had oil burning issues from there. Cut my finger trying to pressure wash the EGR cooler. It is carbon’d up like a brick. My 2015 Prius V EGR cooler cleaned up fine, this one I’m replacing.
However I did not know these had the ring issues of other 08-12 Toyotas… This Prius is not mine, so I don’t know if it burns oil or not. But I imagine it does from what I saw. Gives me something new to think about.
goooood lord.
Great video man, thanks for posting and all the details and options, about the axles, like with everything there is a tool for that although it is pricey if you want a quality one, I got mine on my 2004 Corolla out now and putting new replacements but next time out will go with the tool thanks to this video, I have seen the crowbar tapping as well in the body of the axle this is how I took my stock ones out but only because was going to dispose of them anyways, it damaged the seals which were also replaced. One detail on the flywheel bolts, a mechanic from my local Toyota dealer told me they can be reused as they are not TTY, I would double check with another mechanic who does transmissions to make sure, mine has come out already 2 times as clutch was replaced before, then I put a Clutch Pro Max light flywheel last week but took it off as changed my heart after seen some you tube videos of them clutches pressure plates broken, ended up buying an Exedy kit which comes actually today. In my case my engine is in the garage as I did an engine overhaul and many other components for the last....3 years! but after I put in the clutch kit and transmission, will finish mounting engine components and God willing will drop engine in in next few days...I have done everything myself, not this type of mechanic althoughI work in electromechanical engineering, wondering if the car even will start, LOL. Lots of time and $$$$ in this project restoring this 2004 Corolla for my oldest daughter after it was literally destroyed by oil starvation, twice!!...then after that is complete got another project with a 2000 Tacoma which I alone destroyed the engine by driving it after 5 years sitting with old fluids after replacing fuel pump; helped by a street "mechanic" who was recommended to me by a friend...he never warned me about what I was going to do, the plan was to drive to get some miles to pass smog then change all the fluids which it should be done before driving it...now it blew the head in an engine that was never in a major repair with 210000 miles, since doing the head will do the whole engine, coolant system, clutch, brakes and front end, just like in the Corolla...enough to keep me busy for the next 3 years me thinks! All in all very detailed video, I subscribed.
Hello and thanks for the comment! I like to see detailed comments, I too often write long replies to people to get all my thoughts out. It sounds like you have more mechanic experience than me, having done a full engine rebuild, I have not gone beyond a head gasket on a Prius and top end on a two stroke motorcycle (super simple). I am also an engineer by degree, having finished college with a mechanical engineering degree a few years ago. But indeed the engineering knowledge does not translate directly to auto repair, a whole other set of things to learn. I am lucky to have a friend who is a certified professional mechanic to ask questions and learn from.
Yeah the CV axle tool would be nice, I might invest in one the next time I need to pull one out as well. I cannot remember where I read that the flywheel bolts were TTY, but they might not be, although I do remember somewhere saying they were. But either way you would probably not have issues, lots of guys online claim to reuse stuff like flywheel bolts and even head bolts that are definitely meant to be single use and get away with it.
I have to wonder, was the corolla originally your weekend fun car, given you put in a performance clutch? But now it is going to someone else, hopefully you replaced it with something fun for yourself! I just watched a video on the new 2023 GR Corolla, wow what a car, much more serious than even the 05-06 Corolla Xrs. Ugly looking in my opinion though LOL. I much prefer the style of the new Nissan 400Z, not the brand though. Either way I’m not one to get expensive new cars anyways, I just keep up with the new stuff for fun.
Sad to hear that about a Tacoma, and somewhat surprising, did the cooling system clog up or boil away causing overheating and a warped head? I watch guys like Vice Grip Garage who take old junkers, get them going, and drive them hundreds of miles home on old fluids (except for the oil) and they seem get away with it. Although those engines are old technology, probably much looser tolerances and more accepting of old fluids. I have not dealt with a car that sat a long time to have any personal knowledge. I have a Pontiac G6 that has more or less been kept in storage the last few years, but I still get it out and drive it every few months to keep it fresh.
Good luck on all your upcoming projects!
@@BrenoAutoGarage We ended up getting the Fly Wheel Bolts fro dealer, better safe than sorry; mine have come out already 2 or 3 times, I got a "break" from the dealer which discounted 10% so instead paying $128.00 for all Bolts, ended with a nice $90.00 paying $10.00 per bolt instead of $15.00!! I know I could find them even cheaper but I look for some time and could not find cross reference parts from ARP so we decided to get it from dealer, in the end the project, like every restoration project is a money pit so at this point, who cares? LOL. I have used quality parts or Toyota genuine OEM parts where I can; Engine critical parts like bearings and gaskets are Mahle, oil and water pump are Aisin and so forth; the parts reused were detailed and restored; I did not do the head; was done at a shop and i am at their mercy; the Timing kit was I believe DNJ which it is Chinese and so is the Radiator and also I got all AC parts for replacement if needed as that AC runs hot; so once the car runs if it does; still have an AC project to fix but not to worry; of course I have all the tools needed and the know how, thanks to you tubers and my brother who is an Commercial/Residential AC Tech..i am not looking forward to it but it will need to be done; my original compressor is good; the Relay is testing good as well and the system may have a leak; all need to be tested once engine runs again as I got advised by another experienced mechanic; I would love to evacuate freon and disconnect and replace parts but if this is needed the engine would not be too much in the way even though it would be easier to do it now, will have to wait. Quite a project, agree?
That sounds like most of my projects, start out just wanting to fixing one thing, and end up finding two more things that need to be fixed/perfected. I agree on quality parts, not worth the time it would take to fix something twice if the cheap part breaks.
I recently replaced the AC compressor pulley, clutch, & field coil on my Corolla, I filmed it for a video as well, but have not spent the time to edit the footage since I’ve been busy at work. I will get that video published to RUclips eventually though, I do not rush myself on that. But for that repair I did not have to disconnect any refrigerant lines which was very nice, I think I got lucky since there are so many things that can break/leak in the AC system. It sounds like you have some good people to talk to and help with it.
@@BrenoAutoGarage That is awesome, I just managed to take apart the car dashboard as trying to get better access to the clutch master cylinder nuts under it and possible the power booster, kind of very difficult to do with the dashboard in place, that according to Haynes manual is not an easy job for the home DIY, I agree, took me almost all day few hours as manual is not clear what to take first and now that all is out in the open I keep questioning myself if I should just continue and replace the evaporator, which could access very easy now; like I said I have all the AC components needed but have to find the leak because AC runs hot, charge seems to be fine, compressor fires and relay tests ok, I do not see indication of leaking around the area of the evaporator but can not be sure unless taking it apart, at least if I ended up having to replace all or most AC components I got everything I need and all the tools but can not stop thinking this could be a good time to do it as everything is so accesible, and the new compressor could be mounted straight out in the engine before drop in
If it was hard to get the dash apart I would definitely replace the evaporator (I have not taken my Corolla’s dash apart before, just the gauge cluster out).
My dad once paid nearly $1000 to have a shop replace every AC part and line in the engine bay of his old truck, but not the evaporator (because of the labor cost to open the dash). Then 6 months later the evaporator began to leak.. He did not want to put more money into it, so all those new parts and $$$ went to waste. That was many years ago before I knew anything about cars, but it’s a story I remember when I think about car AC systems.
I've changed out lots of clutches...but it's nice to see a tear down to see if I have any surprises coming my way!
Thanks!
Thanks for the comments, and good luck on your upcoming clutch job. It could be worse, but makes me wonder how much easier a RWD would be.
I’ve replaced my CV axels on two Hondas. Most recently is my 2010 Accord. Just use a larger size flat blade screwdriver. The snap ring is just to hold it place while you’re working on the car and it’s not that strong. Just be gentle on the aluminum transmission case.
I am going to be doing this job myself in 2 weeks to get my car ready for school. Me and a buddy, so I hope it goes well lol, I doubt it but plan is to try and finish in a day if not max 2.
Already did an automatic transmission swap on a 2007 Toyota Yaris and my Corolla is an 08 kept in the South so hoping no rust. The two seem nearly identical in the procedure.
Good luck, sounds like you have the experience to get it done fast. How did you pull the auto, out the bottom or top?
I have an engine hoist now that I didn’t have then, could have made this a different job.
@@BrenoAutoGarage I still have yet to even think about starting the project lol (constant 96F+ weather where I live, feels like 104F due to humidity). Been rather busy with work as well, but I think Monday will be the day I officially start the project.
As per the Yaris, I got it out from the bottom, I have been thinking about getting an engine crane/hoist but I dont have the money for it currently.
Update: I fucked up and asked my father for help as he was in town instead of my buddy. He is an egotistical maniac who refuses to let me do things properly in the name of saving money and not being proved wrong.
Told me if we took out the bolts holding in the ball joints the car would come out of alignment so his fix to taking out the axles was to yank them to the side and PUSH DOWN AS HARD AS HE COULD ON THE BRAKE LINE TO MAKE ROOM FOR THE AXLE. I would rather PAY FOR A REALIGNMENT THAN DIE BECAUSE MY BRAKE LINES START LEAKING OR RIP APART.
He has also done countless other things such as breaking the CV axle boot, consistently denying that manual transmissions don't have fluid (he tried to clear this up saying that I myself said I had an automatic transmission when I CLEARLY HAVE A MANUAL and refused to let me water down the worn down clutch material (he ended up getting a face full of asbestos).
Safe to say I am going to get the car assembled, then do the job myself on my own terms. After actually going through the process, as long as I don't drop the transmission and break it, I can genuinely say I can probably get the job done by myself in 1-2 days.
Afterthought: before you start any work measure your CV axle, where it goes into the transmission, and find/make/buy something like a slide hammer, pry fork, etc so you don’t have to resort to rope and a sledge hammer to remove them like I did.
Man I've used ratcheting come-alongs and everything else to remove an inner CV joint. Maybe this is why Subaru uses a pin and German cars use 6 bolts to connect the CV shaft instead of that stupid circlip like Asian cars use. You have to rotate the shaft until the gap in the clip is facing downward!
does it have a pilot bearing on this car
does it have a pilot bearing on this car
bro does it have a pilot bearing on this one cause i dont see any of those you replaced
No pilot bearing on this car
If you remove the subframe and chain the engine from the top it will be much easier, your approach is really difficult and you give yourself alot work
I would also leave that rear main seal in place if it's nice and dry. Especially if you have less than 150k miles on the engine.
She’s at 237k, pretty sure it’s the original engine but transmission was rebuilt at 150k, so they might have replaced it then.
Very impressive for the miles, especially since I have a Pontiac G6 with only 110k miles that has a slow leak I’m almost certain is from the rear main seal. Real shame since I don’t want to pull another FWD transmission! It’s minor enough I’m leaving it alone for now.
good video, i'm in the planning stage.. play, pause and write down step, repeat.. lol..
Not having done this before with the matrix, I'm wondering if it would be advantageous to separate the entire motor train from the car? Then it's open and can work on it in my shop with lots of lighting.
It would make it much easier to align the trans back onto the engine when you’re done, and to do a rear main seal if you want.
But you’d need an engine lift and have to undo the wiring harness, coolant lines, clutch line, exhaust manifold, A/C compressor (I would dismount and leave in the bay with the A/C lines hooked up), power steering, possibly more I’m forgetting… I’ve never pulled an engine though, and might be making it sound harder than it is.
Guess the takeaway is either way this is not a fun job, but good luck on yours!
Great video!!!, personally I don't see myself working on my transmission but still very interesting. Now i want to ask you something, is it possible to swap the rear drum brakes for a good pair of ventilated disc brakes? And if so, how's it done?.
I have been wanting to do this myself, you can find other videos & forum posts out with the exact details. But you need quite a few parts:
-wheel hubs & backing plates
-different parking brake cable (routed under the exhaust heat shield)
-different brake soft lines
-internal drum brake parts for the new parking brake (not the same as the current drum brakes)
Plus the normal stuff
-calipers
-rotors
-pads
Get parts from 05-06 Corolla Xrs or a few other models with shared parts (Matrix Xrs, Pontiac Vibe GT, possibly Celica GT)
www.toyotanation.com/threads/diy-2003-2008-corolla-matrix-pontiac-vibe-rear-drum-to-disc-conversion-w-pics.1677017/
👍👍
A long pry bar works every time on the axles...just have to be careful!
just use a 1 foot prybar and rubber mallet never had a problem
Really ejoyed your in depth video. My 2008 Corolla's clutch slips typically in 3rd and 4th. Is there any adjustment other than the pedal height under the dash? 200,000 miles 🙂
Thanks for the comment, I don’t believe there are any other adjustments, although I didn’t check mine when I did my clutch.
My 09 xrs has an adjustment. It's under the clutch pedal. Loosen the nut and thread in or out, the link. The link connects to the back side of the pedal.
Great video. I'm replacing the transmission in my corolla.
Did u have to keep the engine jacked up or did u just let it hang on one mount
It’s been a few years but I believe I left a jack under it the whole time, pumped back up as needed. With only one mount it would sag way too much, probably break off unless it hit the subframe first.
Back when I did the head gasket on my Prius I took the passenger mount off and left the other three, and even with only one removed it sagged down a good couple inches. I should have supported the engine that time too, but I didn’t know better.
Look like the block is cracked when he shows the bottom bolts 🔩
a part number for the clutch pilot tool
According to monkeywrenchracing.com ACT-ATK73 will work for both 1ZZ & 2ZZ engines, or just search parts store websites with your car’s info
Can I do this with a year 2000 manual transmission Corolla?
I would assume it is a similar process, just make sure to get the right parts for your vehicle (might be different for the 8th gen corolla)
Dude where can I buy that tool at? I’m having a very tough time trying to get my clutch done. I can’t believe they don’t provide the correct tool in these kits. So frustrating.
I searched online for “1zz-fe clutch alignment tool” and found two options:
ACT ATK73
Centerforce 50012
Either of these should work. I was assuming my kit had just forgotten the tool, that is crazy if they are leaving it out on purpose!
@@BrenoAutoGarage I was able to get it centered up with a little creativity. But I’m having another issue I’m not sure if normal or what. But my engagement point is super low now. Maybe just because it’s new?
I did not feel much change in engagement point after my swap. I would try bleeding the clutch slave cylinder (keep the brake fluid reservoir topped off, they share the same fluid). Also check that the slave cylinder pin and clutch fork are all lined up correctly.
You could have a friend get in and push on the clutch and you watch the slave cylinder to see if it’s pushing the clutch fork in correctly. As long as all the parts are together correctly and bolts tightened I don’t know what else it could be.
the crappy duralast brand kit had it
real talk how hellish is this how long did it take? and is it doable for someone with basic car tools but no specialized jacks
My reply might be too late to help, but without some way to support the tranny you’ll either have to lift it down yourself (if you’re strong) or get a friend to help. Would be tricky to either way laying on the ground with car lifted on normal jack-stands/ramps. I would not have tried mine without the motorcycle jack. Now that I have a cherry picker that would have made it even easier.
It’s been a few years but the major pain points I remember are:
-removing the cv axels without a slide hammer
-removing the back engine/tranny mounts
-aligning the tranny input shaft during reassembly (would be harder lifting by hand)
What I’ve discovered over the years learning about cars is there are a lot of easy things you can DIY to save big $$$ on cars (brakes, hubs, fluid changes, upper engine gaskets, key programming, recently AC recharging, heck even a head gasket can be easier depending on the engine), don’t be afraid to let a fair shop handle stuff that is miserable without an overhead lift. Having recently built an exhaust system on the ground I speak from experience.
@@BrenoAutoGarage ye I finished already was awesome thank God all works well getting it down was more challenging I ended up removing entirely but i used the technique frm the video geting it up I ended up just semi resting the bell housing on my my chest and stomach and flexed a bit and then I shimmied myself into position and kind just bench pressed it up and on
After seeing a couple dozen of these clutch replacement videos I changed my mind about buying a car with a stick shift. Screw that old museum shit from the WW II era. I'm going with a nice classic - an 8-speed torque converter driven gearbox. You guys can spend all your life replacing the ancient mechanical friction crap that wears out, and I'll be driving a nice fluid friction based gearbox that never wears out 'cause it's all fluid! My 23 year old Toyota with a torque converter automatic that never ever required any servicing besides changing fluid every 100k miles proves I'm right.
This is my first manual car, and doing the clutch replacement sucks, but it makes a boring economy car like a corolla fun to drive! At the time this car came out most automatics were boring 3 or 4 speed units.
But you’re right, a well made automatic with occasional fluid changes will last the life of a vehicle. Although I’ve driven newer 6 speed automatic cars with the “manual mode” shifters, and it’s just not the same as a true manual.
be a man
try watching kevin -albert williams youtube video to show you the proper way to replace a clutch , your doing it the hard way
I put Mobil 1 GL5 in my Corolla which both the DEALER and ALLDATA say GL4 OR GL5 are FINE. Now you have everyone scared of wearing out their synchros yet you gave us ZERO solutions bud. Pennzoil synchromesh is GL3!! Feels like Motor oil you DON'T want to put that in a Corolla MT.
I live in BALTIMORE and I called 6 different major Parts suppliers and NONE of them carry GL4 including the TOYOTA DEALER. I'm not saying you're wrong but I am saying you can't just drop a bomb like that and not tell people A: What Gear Oil you are using and B:Where to get it!! `This is just getting ridiculous!!! What makes you so damn sure the synchro's will wear out if I use Mobil 1 75-90 GL5? Where are you getting this information?? Don't you think Toyota would be aware of it?
You are correct. Workshop manual for an '04 says 75W90 GL-5 or GL-4
I found out about the GL4 recommendation on the Toyota Nation forums. I used Red Line MT-90 from Amazon.
Here are some links to take a look at where I got my information. First one is a general overview, go down to Transmission Issues: www.toyotanation.com/threads/2003-2008-corolla-matrix-pontiac-vibe-common-problems-and-potential-buyer-thread.1343825/
And the next thread with lots of part numbers to use (go down to Gear Oil for M/T): www.toyotanation.com/threads/official-ultimate-2003-2008-corolla-matrix-pontiac-vibe-maintenance-thread.429745/
From the maintenance history I got with my car the tranny was rebuilt at 150k miles so GL4 vs 5 I wouldn’t panic, it’s a very slow going situation. I just wanted to pass on what I’d found online to maximize tranny life. Look up “GL4 GL5 brass synchros” on Google for more information.
That’s the hard way lol. Watch a different video you don’t need to hassle with the exhaust huge waste of time.
Dude…absolutely no need to remove the exhaust manifold. Utterly ridicules waste of time bro.