Remove and Install Top Steering Bearing - Stark VARG

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  • Опубликовано: 18 июл 2023
  • Steps:
    ** REMOVAL **
    - Remove phone
    - Press down the lever on the docking station
    - Remove phone
    - Remove front number plate
    - Remove number plate bolt
    - Remove number plate up and outward
    - Work the brake line out of the brackets
    - Remove front brake assembly
    - Remove brake line bracket screws
    - Remove bracket
    - Remove caliper bolts
    - Slide the caliper out
    - Remove junctionbox lid
    - Loosen connectors
    - Disconnect the plugs
    - Remove handlebar
    - Take note of the handlebar angle before loosening docking station bolts
    - Remove docking station bolts
    - Remove front fender
    - Remove fender bolts
    - Hold the fender while removing the last bolt
    - Take the fender out between the forks
    - Remove front wheel
    - Loosen fork clamp bolts on the left fork
    - Loosen wheel axle lock nut
    - Loosen fork clamp bolts on the right fork
    - Push the axle lock nut inside
    - Remove axle lock nut
    - Lift the front of the bike to support the rear wheel on the floor
    - Hold the wheel and remove the axle
    - Slide the wheel out between the forks
    - Remove forks
    - Loosen the triple clamp fork bolts
    - Hold the fork while loosening the last bolt
    - Slide the fork downward
    - Loosen steering head clamp bolt
    - Loosen top lock nut but do not remove it completely
    - Hold the lower triple clamp and remove lock nut
    - Remove the top triple clamp upward
    - Remove the top o-ring
    - Slide the bottom triple clamp downward
    - Remove the top cap
    - Remove the seal
    - Remove the bearing
    ** INSTALLATION **
    - Clean top bearing seat
    - Grease bearing seat
    - Install bearing
    - Install seal
    - Install cap
    - Clean bottom bearing seat
    - Apply grease
    - Slide the triple clamp inside and hold it
    - Insert top o-ring
    - Install top triple clamp
    - Tighten top lock nut
    - Ensure the triple clamp assembly holds before releasing your hand
    - Install forks
    - Slide the fork upward inside the triple clamp
    - Align the height and orientation of the fork
    - Hold the fork and tighten lower clamp bolts
    - Ensure the fork holds in place before releasing it
    - Tighten top lock nut to value engraved on the part
    - Tighten triple clamp bolts to value engraved on the part
    - Tighten steering head clamp bolt to value engraved on the part
    - Install handlebar
    - Place the handlebar on the clamps
    - Insert the bolts on the docking station
    - Tighten bolts
    - Adjust the handlebar angle
    - Tighten bolts to 30 Nm
    - Slide cables through the triple clamp
    - Connect the plugs
    - Clip connectors onto the junctionbox
    - Tighten junctionbox bolts
    - Install front fender
    - Install the fender between the forks
    - Hold the fender in place and install bolts
    - Tighten front fender bolts to 8 Nm
    - Install front wheel
    - Slide the wheel between the forks
    - Wiggle the wheel and fork whilst pushing the axle inside
    - Gently bring down the front of the bike
    - Tighten axle lock nut
    - Tighten right fork clamp bolts
    - Install front brake assembly
    - Slide the brake caliper onto the brake disc
    - Tighten caliper bolts
    - Tighten bolts to 25 Nm
    - Install the bracket with the brake line inside
    - Ensure correct alignment to avoid crushing the brake line
    - Tighten brake line bracket screws
    - Tighten axle lock nut to 35 Nm
    - Loosen right fork clamp bolts
    - Spin the wheel a few times and squeeze the brake
    - Tighten all fork clamp bolts to 15 Nm
    - Install front number plate
    - Fit the brake line in the number plate brackets
    - Slide the number plate in the front fender slots
    - Tighten front number plate bolt to 8 Nm
    - Install phone
    - Insert phone in the docking station left side first
    - Gently press down on the phone to lock it on the docking station
    - Check brake operation before operating the bike
    - Ensure the phone is secure before operating the bike

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