SMED Quick Changeover - Essence of SMED - Simple Classroom Demo
HTML-код
- Опубликовано: 27 авг 2024
- SMED - Quick Changeover or QCO. Setup Time Reduction. LEAN SMED. The Essence of SMED or Set up Time Reduction is brought out by a simple classroom demonstration using example from everyday life. We find that such simple examples enable people from all backgrounds to capture the essence of concepts and techniques. SMED is a powerful tool to go LEAN OR Agile. Lean Manufacturing relies on SMED to enable increase in variety without increasing costs.
Aishwarya Bote, Shruti Jindal, Dr S Gondhalekar, with camera by Akash Tiwari and editing by Tanvi Thakkar,. provide a neat demonstration using simple everyday life examples. SMED is really a 'way of thinking', which can greatly enhance effectiveness when applied in any area of life. It is easy to implement and doesn't need financial investment. The genius behind the creation of SMED was Shigeo Shingo. This technique transforms the capability of an equipment to enable high variety production while lowering costs simultaneously. You can see the effect of SMED on lowering EOQ (Economic Order Quantity) and therefore the costs. Seeing this video in conjunction with the video on EOQ made by the same team will be beneficial.
This video was made by Aishwarya Bote and Shruti jindal and published on 10 April 2018 in
loving memory of Dr Ms Vasundhara Gondhalekar by all the contributors.
Amused by seeing the video because it explained SMED in such simple terms. :D
Thank you. Simplicity is indeed the heart of deep understanding.
Understanding from simple examples makes learning so much easier. Thank you sir!
Great video sir!
Dr G's lecture and this video helped me realise that having a habit of saving even a few minutes at a time, can add up in the long run. Previously, before the commencement of any lecture, I used to chit-chat with my friends, be on my phone and waste time until the Professor showed up. Only after the Professor had entered, I would take my books/laptop out from the bag. But now, I come to the class before time, keep everything ready and also do a final revision of the previous lecture, so as to be prepared for whatever the Professor is going to teach next. Also, once I get home, I not only revise whatever was thought that day, but also study and prepare for the lectures on the next day. This small change has made learning new concepts so much easier. It also reduces the time it takes for me to prepare for any tests/exams, as the concepts have already been revised earlier. I would try to implement more SMED methods in my daily life and make my life more efficient. I will comment again if I come up with something interesting.
Nishit Gosar - Good one Nishit. When you take out books after professor enters, you inadvertantly send out a signal that you are not interested. When you are ready beforehand, you send a signal that I am interested.
This concept makes me think of all the possible operations and activities in daily life where SMED could be applied. So much time would be saved!
Sakshi Balani... Preparation the night before is one of the finest applications of SMED. I do it too. It works beautifully.
Sir i had also done it.I had checked each amd everything from notebooks,pen,umbrella,,books and also wether i had done all homework being given.Thans for making us realising that how we can apply smed in our day to day life
Thankyou sir.
I like the way Dr. G and his students practically demonstrated this simple yet very useful concept of SMED. As travelling in Mumbai is a big task in itself, implementing SMED would save my precious time. I'll iron my clothes, put all the necessary things on my table a night before so that I don't forget them in the hostel and end up wasting my time.
Also I would make a check list of items that I would need for traveling from one place to another which includes important documents, phone, laptop, clothes etc so that I'm sure that I didn't forget anything at home.
SMED principles explained in a very transparent and effective manner using everyday examples . Thank you Sir .
Hello Sir. Thank you so much for the video. It explained SMED in a very simple way. After watching this, I realized that SMED is something which I apply in my daily life:
For example- While I was at home in Nashik, my morning routine used to be very lazy and lengthy work. But since I moved to Mumbai, I had to cut short this time. So now when I get up I put the milk on the induction for boiling and go to the washroom so it gets boiled till the time I finish. After that I switch ON the geyser and start the tap to fill the bucket and simultaneously start brushing my teeth so the time I finish brushing, my bucket is filled and immediately start bathing. This saves my 15 minutes and also saves time for other people in the house.
This video has also helped me realise how I have implemented SMED without even realising it. It helped make things easier for my mom and all of us. I had noticed that there is an everyday dilemma where mom breaks her head over trying to decide what food to prepare the next day, be it tiffin for us, lunch at home or the evening snack, ultimately resulting into a repetition of things and pressure on mom to cater to everyone's demands and rushing to the market at the end moment. What I did was, I prepared a comprehensive list of every single dish that is cooked by mom and divided them into breakfast, lunch/dinner, snack, tiffin. Each of the dish was written on a small coloured sticky note (colour of each category being different) and stuck these sticky notes in a diary under different headers. Now all mom has to do is take 15 mins out of her Sunday evening and choose from among these sticky notes the various dishes she wants to prepare during the week. She puts them up on the planner on refrigerator. It not only ensures that we eat variety(in terms of dishes as well as nutrients) but also she can plan in advance watever groceries,veggies or fruits need to be bought and she can now divert her time to reading her favourite books and pursuing her hobbies🙂
I keep adding to the list of food as and when I come across new things and we are all at peace now ✌️
adhishtha parmar - Excellent. Much appreciated. Well thought out implementation.
Shrinivas Gondhalekar thank you once again sir.
Simple, Concise & to the point explanation of SMED. Simply Awesome!!
Thank You Sir, for demonstrating SMED quick changeover with a very simple example to understand the concept.
What an amazing way to explain SMED concept. Can't get more simpler then this. Thank Sir.
So one of the basic applications is to do as much prep work as possible while the machine is running so when the machine has stopped producing product you can quickly get it going again! This video was a simple yet effective demonstration of SMED. Thank you, sir.
A fine example of learning bigger things through simpler things! We probably waste a lot of time in doing pitiful things and don't even realize...but this video sure does make one realize!
Rucha Bindu - Good point. Let us get into implementation.
Sir, you are We-School's Dr. Proton. No jargon used and such a essential concept explained in a wonderful manner. This is SMED simplified to its best.
Sir, you and your students have managed to explain a very important concept, very simply through this video. The video made me realise that I had been using SMED in so many areas of my life but I did not know it.
I have bronchitis and a while ago I fell ill and had to take many tablets several times, at different times, everyday. Some of them had to be taken before meals and very often I'd forget. At first I started to keep a reminder on my phone but that was tedious too as I had to read the tablet name and make sure I was taking the right one at the right time.
I labeled the tablets that had to be taken together with the same colour (pink, green and yellow) and then simply set a reminder on my phone for the time with the colour name. (Eg: "Pink" at 2pm)
This ensured that I took my medicines on time and it was also very easy to identify which tablets to take.
Since I now know that I've been applying SMED (subconsciously), it will be even better when I make conscious decisions to apply it. Thank you for explaining it so simply. Looking forward to seeing many more such videos.
Kimberly Dsouza - Excellent. Very important application. May God bless you with good health, always. Any way I can help I would be happy to do so.
Shrinivas Gondhalekar Thank you so much sir ☺️
Simple real life examples such as this can teach us the underlying techniques such as SMED. This is the most effective way of Learning one can get. Thank you Sir.
We don't think of SMED in our day to day life, through this video I realized how application of smeds can save so much of time! Thank u Sir for your inside the box yet so out of the box principle.
very effective and simple explanation, thanks a lot sir.
Simple examples to illustrate such an important concept of SMED. Thank you sir 👍
Smed concept is brilliantly explained by DR. G which is applicable in day to day life and possibly everywhere
Effective and simple explanation of SMED. Thank you Sir for making it so simple to understand.
SMED is a concept which has been used since ages in different activities. It just that common man don't know its definition. For example while preparing the Maharashtrian sweet called 'besnachi Vadi' the wooden die is used to shape the vadi. It's an example of SMED. This video has not only described about usefulness of SMED but also made us curious to explore in what all activities we can apply this principle.Thnq for the video Aishwarya, shruti and Dr. G:)
Jayana Ubale - Really appreciated your saying thank you to Aushwarya and Shruti. They played as big a role as I did in making the video happen.
Great video sir! A concept like SMED explained so beautifully with day to day examples.
Complex SMED principles explained so easily.
Amazing video sir. Thanks a lot!
SMED (So Many Tasks Easily Done). This video of Dr. G and his students depicts the application of the concept of SMED in the best way possible. We all subconsciously use the concept in times of need, when we have to save time, cost and energy to do our day to day tasks, so using the concept in a planned and systematic manner can help most of the big organizations in all spheres to do n number of tasks effectively and efficiently.. Which most of the management students must learn.. Thank you sir for enlightening me by this video..
The lucid way of explaining the concept using simple but apt examples is great. Kudos to the team!
A really simplified way to make us understand about SMED. Thank you sir & our dear seniors for this brilliant video and making us realise that we can shorten the length of many of our daily deeds by implementing SMED.
SMED Simplfied using simple examples
Great Video Sir
On a beautiful Sunday morning when our minds and brains are ready for taking in fresh ideas I decided to watch this video again. SMED is a very beautiful concept and practically implemented and explained by Dr.G. This video not only teaches us about SMED on a production platform but makes us aware of how human beings can apply the SMED concept in their day to day life and reduce the time of a 40 second task to a 4 second one.I hope that everyone must watch this video and learn how to transforms internal activities of any task to external activities.
Thank you :)
Shraddha malve - Thank you for devoting your beautiful Sunday morning to watch this video. Let's apply the concept all over in our lives.
Shrinivas Gondhalekar Sir - Sure sir :) We all will take a lot of efforts to apply this in our day to day lives and make the most of it !!✌🏻
Such an amazing video showing the practicality of SMED. These small relatable examples make it even more easy to understand the principle. It also shows how this principle can be applied to many of our daily chores and save us our precious time.
Such effective concepts explained with simple examples. Kudos for efforts.
SMED is a very important principle being followed by many production units world wide for reducing time consumption in operations. SMED makes every minute count thus increasing the efficiency many fold.
I want to thank Dr.G for sharing such an insightful video. It is easy to understand and implement for upcoming managers.
Shaivya Srivastava - Please implement the concepts, Shaivya.
Nice video sir..showed how we have been surrounded with SMED in our day to day lives.
Great video...the bulb example was the perfect example of applying SMED principle!!!
Great Video Sir..Thank you for explaining SMED principle in simple and effective manner by using everyday life examples.
Interesting concept. Used this approach to save overall time at the CNG refilling center.
While in the queue, I opened the bonnet and approached the booth. The staff had to just pop open the bonnet and insert the nozzle without waiting for me to turn off my vehicle, press the bonnet open handle, come out and then pop open the bonnet . Saved 15 seconds. While the gas was being filled, I swiped the card for the said amount (asked him to fill Rs. X worth of gas). Saved 35-40 seconds since card machines are usually slow.
Overall time saved was approximately 1 minute. Multiply this by the number of cars the cng pump refuels everyday and the results could be astonishing for the Business.
Akshay Jadhav - Excellent implementation, Akshay. Even one second is of value because there is somebody in queue behind you getting more irritated every second. By doing SMED you are paying respect to the peoole waiting behind you. Also it brings into you a more efficient way of thinking. Later we will add to it and call it 'Design Thinking'. Please share this briefly with the whole class in my next session. Use diagrams or pictures or photos to share in 3 minutes. Lastly make sure every action promotes safety.
Thank you Sir. I will be prepared to share and explain this experience while keeping safety in mind at the CNG Pump in class next lecture. Your words are very encouraging and I will implement the SMED Concept wherever I can in life.
Thank you again.
A very nice way to explain SMED sir. I'll be using it to utilize time efficiently. Looking forward for more such videos.
A simple changing of bulb activity has such a great concept within.
Thank you for the simple yet effective explanation.
-Kimaya Potdar, RBA
Thank you sir, good demonstration of SMED with real life examples. With these learnings we can always think of making quick changes/ fixes rather than time taking changes/fixes.
Simple classroom demo of SMED.. easily understood.. Thank u sir 👍
Simple examples made it easy to understand a concept like SMED
Thank you sir
Thankyou sir for explaining us SMED(Single Minute Exchange of Dies).
Although this concept is quite general we never realised it in our day to day life. After watching this video we can actually see this concept being used everywhere and we have even realised it’s importance. An eye opener.
Thank you Sir for using simple examples to explain the concept! A massive 90% reduction in change over time just by implementing simple steps of smed. A must try!
Concept explained in a very simple manner with demonstration. Example helped in understanding the concept quickly. Thank you sir.
-Bhavik Chheda, RBA
Simple things we overlook have got a definition (internal activity/ external activity) and the importance of having quick fixes couldn't be stressed upon anymore. That's called great operations 😎👍
Easy to understand examples about SMED. Thankyou Sir.
The daily use objects with quick application are nice inspiration for industry daily applications.
Amazing methodology to learn complex methods. Thank You sir for such an amazing video.
Easy to understand demonstration of theories of SMED!
This video was very insightful video also easy to comprehend due to the use of day to day activities as an example. Wonderful video
Quick fixs are everywhere, we just need to look around! We can apply them in real life also so that we can reduce our wastage of time and increase our efficiency! Thank you sir! :)
These all activities were so much common in day to day life and after watching this video and having a interaction with you in person I started realizing that it exists everywhere and it has so much importance in day to day life.
tej sarda - yes right. Now apply the concepts
Thank you Sir for such a simple explanation of SMED Principles 👍
Most of the simple obvious things in life are so easily overlooked or largely unacknowledged. Thank you sir for illuminating such a crucial yet common understanding of externalising the internal factors to save time. I think we can all be better at time management now with this understanding starting from our daily routines to academic schedules if we simply plan ahead.
Thank you Dr. G! For explaining such an important concept with such easy day to day life examples!
Amazing examples for SMED!!
This is the best(basic) illustration of SMED 👌🏻 too many applications in day to day life👌🏻thank you sir for making it so clear😇
The video made the SMED concept very easy to understand. Really well explained sir!
Sir it's a very relatable explanation of SMED principle. Time is money these days and here it shows we can save both.☺️
After learning this concept, i applied it to my day to day life and i am saving lot of time. Thank you sir!
I never knew smed can be used in our day to day lives. Thank you so much sir for demonstrating examples related to our daily routine. Looking forward for more videos.
This video helped me to learn that by optimally using every minute can help us to save so much of time which can be used to do some other productive work.
Thank you sir for explaining SMED in such a simplest manner.
Thank you Sir for explaining the concept of SMED in such a simple way. It really helped me understand how externalizing the internal factors and quick fix techniqes can help reduce great amount of time.
I would like to share two of the SMED techniques which i use in my daily life-
1)I have seen my friends and other ppl looking out for keys while standing outside the flat or ringing the bell so that someone comes and open the door which i really dont like as it wastes a lot of time. So, to avoid this,I take my keys out of the bag when i am in lift and when i reach my flat i just open the flat and enter without wasting time in looking out for keys.
2)Usually people keep pillow covers and bedsheet separately.I keep the same set of pillow covers and bedsheet folded together.So I just need to pick up the set and I am done,saving my time which would have been wasted while finding them separately.
Thank you Sakshi. You are the first to write a comment. You set the ball rolling! Appreciated. Dr G
Thank you Sir :)
Thank you sir for such an enthusiastic demo of SMED. Made understanding the concept a lot simpler.
SMED technique (lean production) and practical applications explained in the video are thought provoking!
We have actually seen this being applied in reality in your lectures in the form that it is expected to keep the electronic equipment (computer and projectors), markers etc in place so that lecture can start without a single minute delay.
In this way we are making the internal activities to external activities!
Thank you :)
Rashmi Kamkar - Correct. As my student coordinator or whatever, you must take responsibility to appy SMED to our class. I am glad you noticed it. Thanks
Rashmi Kamkar - Yes glad you noticed it. Please make all the activities external.
Sure, I'll practice it everywhere possible!
Thank you Sir :)
Great video, Sir! Really easy, simple and effective way to help students to understand the concept of SMED. Thanks a lot.
Simple example demonstrated to explain the concept of SMED.
Thank you Sir for this video.
Mohil - RBA
Simple thoughts lead to greater understanding. Thank you Sir!
Great example to save time. This is very useful for day to day life. Thank you sir.
hello sir.. this video is an absolute gem in understanding SMED.. it couldn't have been more simpler and practical.. i will start implementing it from now..
Tanay Anand - Excellent. I look forward to hearing your implementations.
This video of SMED has shown to us the use of SMED Concept in our day to day acitivities and how we can carry forward this in many more concepts by thinking of the minute things nearby.Everytime we watch this video it gives us a new experience and making us to think in a different way.
Sir, this SMED makes any task simpler and systematic and saves lot of time. I think SMED’s concepts can also be applied in traffic management in emerging cities, courier business, army operations and many more!
Thanks a lot Sir !!
Makrand Dharme - Find how you can apply it yourself wherever you can furst. Then later you can advise the world.
Thank you sir and team for explaining SMED using such simple day to day examples. I will definitely try this in real life. As i moved to mumbai recenly and took a flat, we have a whole lot of 5 to 6 keys including outer doors, room doors, cupboard keys and all are mostly similar looking. So i marked them with different colours and marked the locks with respective colours. This reduced a lot of hustle.
Thank you sir for explaining SMED with such basic and simple demonstration
Great Video sir, Very effective and helpful in understanding SMED!
Thank you sir for explaining the essence of SMED in such a simplified manner.
Very effective video sir! A good and a simplified way of learning SMED 👍
Excellent demonstration of the concept.
Thanks for such an amazing video.
Soham Nagdev- BD
Great innovations and learnings come from the simplest ideas and this is one of the simplest ways to explain the SMED concept which can incite people into innovative thinking ....thank you sir for this video 🙂
This is a nice video, Sir. It's a wonderful idea of explaining the concept of S.M.E.D. The example of changing the light bulbs is great!
Thank you sir for a simple explanation of SMED concept. It will help us to understand this concept better and use our time in an efficient manner for better results.
A neat and simple example to demonstrate SMED. Thank you Sir!
The videos make it an easy task to quickly grasp such topics, very thorough & informative
Thank you sir! For explaining such an important concept with such easy day to day life examples.
Thank you sir for explaining SMED in this simple way
1) Quick fix
2) Converting internal activities to external Activity
This two techniques we can use for day to day life as we are customers of our own mess We can improve our life style by using these techniques
Identified Quick fix are
1)charger of phone which
2) Shampoo bottles head.
Proper hand shakes also are quick fix’s example its principle is used in Coupling shafts.
Thank you sir
Thank you sir for explaining the SMED concept in such a different and easy way. It helped me to think of practical examples of SMED around and to find out new ones.
Thanks sir for easiest way to understand SMED. Looking forward to learn more about SMED in class.
Easy demonstration of a world wide applicable Concept. A must watch video. Thank you Dr. G
Great concepts explained using simple illustration. Really helpful.
Thanks a lot Sir !!!!
Thankyou Sir for this wonderful video.
I used SMED when I was in school by writing subject names of each book at the front portion.This helped me to save time all year long and increased the speed of my task.
Thank you sir for giving us a SMED technique through such a simple and easy way. Now i can use SMED technique in my day to day life and do my things faster in simplified manner.
Thank you. Keep applying SMED. God bless you.
Beautifully explained video for SMED. Thanks sir
Superbly Explained with some simple and easy demonstrations👍🏻
Being a non-engineer having no technical background whatsoever I thought of operations as a subject full of jargons that are impossible to relate with anyplace other than shop floor. But this video proved my notion wrong. Operations has deep connection with every organising activity of day to day life is what I have learnt. Operarions is everywhere! Thank you Dr. G for such a simplest explanation. It was a valuable learning.
Maithili Pradhan - Please remind me to explain in the class why Operations is everywhere.
Thank you for such an insightful video. Looking forward to more of these videos in future 👍🏽
Learning new things best helps only when using the knowledge in day to day practice. Surely implying this concept !
Thanking you for the video. Looking forward to many such videos that help us understand the concepts in best possible manner !
SUCH VIDEOS ARE SO HELPFUL TO GET KNOWLEDGE EASILY. VERY NICE..👌🏻
SMED concept is now clear. Fits well in the memory through pratical examples.