Dana 30 Re-Gear: Revolution Gears & Powertrax No-Slip locker Install Jeep TJ | LJ | XJ | MJ | YJ
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- Опубликовано: 16 июл 2024
- In this video I’ll be regearing an HP Dana 30 axle housing as part of a more complete axle restoration video series. I’ll start with a full tear down of the housing, then methodically build it back up. I’ll be covering important details such as pinion preload, depth, backlash, gear setup theory, and how to identify an acceptable gear mesh pattern. During the setup, I’ll also be changing the gear ratio, from 3:55s to 5:13s and installing a Powertrax No-Slip Locker, New Timken bearings, seals and lastly, performing a break in cycle. I hope you enjoy this video and if you didn’t, at the least maybe you learned something. Stay tuned for the install of this axle on my red Jeep wrangler tj, coming soon. Thanks for watching. 🍻🍻
Video FFW option and Highlights
Intro Gears & Locker 0:00
Axle teardown: 0:34
How to pinion setup bearing: 3:47
New Revolution Gears: 5:37
Pinion Depth Setup Theory: 6:30
Pinion preload Setup Theory: 10:34
Carrier setup: 14:35
Powertrax Locker Install: 17:38
Ring gear install: 25:23
Backlash & Preload Theory: 27:03
Carrier Install: 28:50
How to check Backlash 30:18
How to run a gear pattern: 31:30
How to interpret gear patterns: 32:19
Final Build: 34:40
Inner Axle seals install: 34:45
Break in procedure: 41:39
Links:
Gear Ratio Select: (4:56; 4:88; 5:13)
Revolution Gear and Axle: Tj Kit (D44-D30)
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Revolution Gear and Axle: Xj Hp (D30):
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Revolution Gear and Axle: Master Kit Xj Hp (D30) amzn.to/4bLFKLc
Oil Baffel: amzn.to/3RxilVX
Spicer 4:10 & Up Carrier: amzn.to/3Re0B1l
Upgraded Spicer Ubolt Yoke: amzn.to/4cd81tS
Powertrax LR No-Slip Locker: amzn.to/4cfMbGp
LubeLocker Gasket (D30): www.amazon.com/dp/B008RAAOJW/...
80w-90 Gear oil: amzn.to/4eadW4J
Housing Cover: amzn.to/3Vi02ow
Tools:
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VEVOR Bearing puller: amzn.to/3KweULc
VEVOR Case spreader: amzn.to/4efhoLn
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1/2” Drive Torque Wrench 250ft Lbs: amzn.to/3KzDEC7
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Rotary bit Grind stone 2”: amzn.to/3xkMkJy
Rotary bit Grind Stone set: amzn.to/4aqf1lT
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Welding Table: amzn.to/3WBAxkA
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DISCLAIMER
Due to the factors out of control by ATEM OFFROAD, we cannot guarantee against improper use or unauthorized modifications of this information ATEM OFFROAD assumes no liability or responsibility for property damages or injuries incurred as a result of any information contained in this video. Use this information at your own risk . ATEM OFFROAD recommends safe practices when working on vehicles and or with tools seen in this video, any injury damage or loss that may result from improper use of these tools equipment or from the information contained in this video
Is the sole responsibility of the user and not ATEM OFFROAD. Be Safe
This video and description contains affiliate links which means if you click on one of these product links, I’ll receive a small commission. Thank you
#dana30restoration #rebuild #howtoregeardana30 
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👋 Hi yall hope all is well, here’s a FFW option for those that just need it.
Intro Gears & Locker 0:00
Axle teardown: 0:34
How to pinion setup bearing: 3:47
New Revolution Gears: 5:37
Pinion Depth Setup Theory: 6:30
Pinion preload Setup Theory: 10:34
Carrier setup: 14:35
Powertrax Locker Install: 17:38
Ring gear install: 25:23
Backlash & Preload Theory: 27:03
Carrier Install: 28:50
How to check Backlash 30:18
How to run a gear pattern: 31:30
How to interpret gear patterns: 32:19
Final Build: 34:40
Inner Axle seals install: 34:45
Break in procedure: 41:39
I know how much work you put into this!! video turned out great!! good job
Thanks for watching 🙏🍻
Nice table.
Love the table, been holding up pretty solid.🍻🍻
Dude your killing it,I really enjoy your work, I’ve watched so many gear set up videos but you really take the time to thoroughly explain what your process is. Unfortunately I won’t be tackling my gears it’s headed to the shop in two weeks to go from 3:73 to 4:56.
its my form of meditation. Thanks for watching I appreciate it. 🍻
EXCELLENT. Showed the details I was un certain about that every other D30 vid dont show. Great video quality, edits, lighting, no BS... BRAVO! Installing 4.88s with a TruTrak LSD.. Did the rear D44 already and its pretty sweet.
Nice, I have the a Detroit tru trac in the rear absolutely love it. 🍻🍻
Great video!
Thank you 🍻🙏
Good video 👍
Thank you for watching I appreciate it. 🙏🍻
Realy good video, most useful as I am going to be doing my first regear as soon as I get back from our summer holiday. But I wondered why you didn't use the case spreader for the final install of the carrier?
Good luck it’s a bit of a chore you’ll do just fine! And I didn’t use the spreader in that moment just to show that it can be done without it. I did use the spreader most of the time. 🍻🍻
@@ATEMOFFROAD Thanks. I'm fitting an ARB in mine, so process a bit different. But with the copper airline being vilnerable I am trying to avoid using a deadblow to pound the carrier in.
Very cool. Will be a nice selectable locking setup! Definitely recommend using the spreader for both in and out of the carrier. You will still need a dead blow to seat the bearings as the spreader should only open the case no more than 20 thou and it’s not enough to overcome preload. But I do believe your shim stacks will now be on the outside of the bearings?
19:30 Good boy! Using metric! 😂
Haha 🤣 yeah didn’t need to take much off there. 🍻🍻
Great videos. What are you doing for outer axle seals?
So I am confused why the side the ring gear is physically on the carrier is called the non-ring gear side and the side the bolt heads are on is called the ring gear side... Seems backward. Also, my GC has the 249J transfer case. Would this PowerTrax locker be acceptable to run in my front diff.?
@@ThatGuyFromArizona the way you mentioned is backwards, left side or bolt hole side for ring gear is Marked R ring gear side. NR is marked for Non ring side. Where do I mention this? Its mainly helpful so you don’t mix up the bearing caps if you plan to make setup bearings with the old. And helpful when making shim stacks for backlash and carrier preload. As far as carrier fitment use the Powertrax website for year make and model. 🍻🍻
@@ThatGuyFromArizona www.powertrax.com/traction-systems-product/3151-differential-locker-9204302700/?crt_viaSearch=year%3A1973
At 3:35 in video and can't see link to pinion oil baffle mentioned in video, or am I missing the link?
I'm going mad, I can see it now!
Thanks for watching. 🍻🍻
Hey! love your videos
Thank you for watching I appreciate it. 🍻🙏
@@ATEMOFFROAD Can you check your email pls? we sent something to you😉🥰