@@VWJawbreaker Experience time.... those magnets will die a quick death from heat exposure. If you use them keep them COMPLETELY away from the heat! Even a repeated warming cycle will kill em in no time. I have em, and use em lots.... also ruined a ton of them lol
I live above you in North East Georgia. I did auto collision and restoration for a living. Nice work on the 60 much nicer work then I have seen out of many so you can call your work nice work in my eyes. I love restoration and custom work and painting and airbrushing I did for a few years in the shop next to my home. I love your videos I always enjoy them. I am restoring a early 72 standard beetle and it's almost road ready. I can only work on it about two hours a day because I am disabled and two hours really beats me up now... I have to save up for new tires now which will not be easy because my wife is disabled with M.S. in a wheelchair now. But maybe we can cross paths one dsy when I get my tires. I found a nice set of used chrome mangles with round hold in them I grabbed up on a two hour ride one way. But keep up.the videos I have been watching them for a long time now and i love to see the progress on both your beetles...
Thank you, I appreciate the compliment. Since you were in body repair for so long you’ll understand that we are our toughest critics on our work…. With that being said, I’m that way with anything that I do, I usually have very tough standards for myself, that’s just how I am. Even though a lot of this body repair, I’ve never done before. I can understand putting in limited time on a project, some days I don’t even have the energy to open the garage…. That’s the beauty of a project, work on it when you’re up for it. Sorry to hear about your wife, that’s got to be tough.
G'day Gary, Kevin here from Australia. Great video man. Don't put yourself down you weld better than most of us garage hacks certainly better than me. It all comes down to practice and sticking at it. Anyhoo thats one thing off the list and looking good. ✌🏻 Peace
What’s up buddy! Not putting myself down, just expecting more out of myself is all…. Pushing harder for better results. Indeed, another item off of the list, can’t wait to be done with the body! Hope you’re doing well, stay safe out there!!
Great job Gary !! Even if you're not a welder by trade you're still killin' it, gettin' it done & that's what counts !! Now go have a 🍺, you deserve it !!
Woa, yeah, been there with inner fenderwell Gary! Big job but it's gotta be done. Good to see Old School repairs, using what you've got and making your own patches. Nice job mate!
Gary, thanks for another great video. When you lay the bare metal piece over another bare metal and weld together, how do you keep them from rusting. It seems like rust would occur between the two metals. Thanks in advance for helping me understand this better.
If you’re worried about it, they make welds ke primer that you can spray to keep things coated. I personally use ospho and that usually does a good enough job for what I’m doing.
Luckily i only have some small issuescon my body. The pan and some places is my only welding that i must do. Still have too sand down 6layers of paint too see how the body looks like under the paint. Great video
Looking good, Gary, you're getting better every day with that welder. What I noticed, on the old metal, that you have to clean it very well. Otherwise, the welds are like zits on a butt, lol.
welding a butt weld like that, I like to tack every 4 inches, then back step to the first tack, drop a blop right next to the first, then next to the second, etc... it prevent warps from heat... Bad Chad does the same thing... it keeps the heat from building up too much in one spot...
@@VWJawbreaker Yep, the channel will dictate where the metal should be, and nobody will see it anyway. I had one that was crash damaged there, and had to cut relief cuts upwards into the kickpanel 6-8 inches up, about 1.5 inches apart. I had all these dangly fingers. The channel would'nt fit otherwise. In the end, the channel dictated where the car should sit, so it didn't matter if the kickpanel was a little out of shape. Fenders still fit normally, and door opened.... F-it! :-D
Gary the time is always more than one realizes; I will share on a video but I took my bus pop window frames to bare metal and primed and painted the have a seal that around the outside of the frame fitted into a slot..wow crazy amout of time cutting old seal out cleaning it. It was taking me 8 hours to strip clean and prime 2 windows . Frontstart to finsihed painting 40 hours time for window. Today I will get the new rubber seals and i,m sure it will take crazy time to install. The non vw person looks at the 6 pop winds and thinks wow cool how they pop out but have no idea the amount of work and money that went into the windows.
It’s definitely taking a lot more time than I had anticipated, can’t imagine having more real estate like a bus to do. You’ve done an amazing job buddy, keep up the great work! Mine won’t be anywhere as nice as yours when it’s done but it’ll be solid and better than it was!
I was looking at the repair (nice job buy the way) but did you weld the inner fender to the frame pan ? Sorry if I sound ignorant, just trying to make the same repair on my car but the frame in that area is also gone, hidden well enough at time of purchase but found it soon after?
You’re correct, that’s part of the heater channel and the inner fender area does get welded to the channel. All good man, it’s better to ask questions to make sure we do our repairs correctly.
Put your patch on with a few tacks . Take then your cutoff wheel and cut along the patch edge in-between the tacks on a 45 angle . match the panel so it is level to one another and place a few more tacks to hole even . NO GAPS THEN !
Man, I saw that somewhere else also but I always forget about it when it’s time to get working. This body panel stuff is outside of my comfort zone, just trying to do the best that I can.
I wouldn’t love the car if someone else did the work. I understand that some people just can’t do the work or simply don’t know how and that’s fine…. It’s just not an option for me.
You’re getting pretty good with that welder, Gary. Those patches will outlast the rest of the car!👍
I hoping they last! This thin body work stuff I’m starting to get use to here and there! Thanks for the tips and such on your channel!
Another thing off the list. Your killing it. You’ll be cruising soon
Definitely making faster progress but have a long way to go!
I'm enjoying this project... just bought some of those purple paint strippers
I appreciate you always being here!
I need to buy more so I can strip down the hood and interior eventually.
1 step at a time. Your doing that car right. Good job
Man I don’t know about doing it right, but I’m doing it the best of my ability!
neodimium magnets out of old hard drives to a GREAT job of holding 2 pieces of sheet together for a but weld...
Great idea!
@@VWJawbreaker Experience time.... those magnets will die a quick death from heat exposure. If you use them keep them COMPLETELY away from the heat! Even a repeated warming cycle will kill em in no time. I have em, and use em lots.... also ruined a ton of them lol
Looking good, Gary.
Thank you !
Looks good thanks for the video and your time.😁😁
Thank you for being here!
I live above you in North East Georgia. I did auto collision and restoration for a living. Nice work on the 60 much nicer work then I have seen out of many so you can call your work nice work in my eyes. I love restoration and custom work and painting and airbrushing I did for a few years in the shop next to my home. I love your videos I always enjoy them. I am restoring a early 72 standard beetle and it's almost road ready. I can only work on it about two hours a day because I am disabled and two hours really beats me up now... I have to save up for new tires now which will not be easy because my wife is disabled with M.S. in a wheelchair now. But maybe we can cross paths one dsy when I get my tires. I found a nice set of used chrome mangles with round hold in them I grabbed up on a two hour ride one way. But keep up.the videos I have been watching them for a long time now and i love to see the progress on both your beetles...
Thank you, I appreciate the compliment. Since you were in body repair for so long you’ll understand that we are our toughest critics on our work…. With that being said, I’m that way with anything that I do, I usually have very tough standards for myself, that’s just how I am. Even though a lot of this body repair, I’ve never done before.
I can understand putting in limited time on a project, some days I don’t even have the energy to open the garage…. That’s the beauty of a project, work on it when you’re up for it.
Sorry to hear about your wife, that’s got to be tough.
Excellent welding footage! Very helpful for my project.
I’m glad it’ll be helpful for you!
Nice work!!! Like you said, just takes time!!!!
Dude it’s taking forever lol
awesome work BTW!
I wouldn’t say awesome, maybe good work lol
Nice work :-)
Thank ya sir.
G'day Gary,
Kevin here from Australia.
Great video man.
Don't put yourself down you weld better than most of us garage hacks certainly better than me. It all comes down to practice and sticking at it.
Anyhoo thats one thing off the list and looking good.
✌🏻 Peace
What’s up buddy! Not putting myself down, just expecting more out of myself is all…. Pushing harder for better results.
Indeed, another item off of the list, can’t wait to be done with the body!
Hope you’re doing well, stay safe out there!!
I have some of them A-pillar bottoms if you need em!
I appreciate it but they’re already done! 🤫 shhhh lol
@@DuckmanCycles yeah right lol
@@VWJawbreaker Uh oh, I just told Boomer.
Thank you for sharing.. Great work you have given me an idea how to get started restoring my 69
Excellent, I’m glad to have helped get you going! That’s the great thing about the VW community, we’re all here for one another.
Yes sir! Thanks a lot!
Good job Sir. 👍
Thank you, I appreciate that!
Nice one, another bit done eh.....👍🏴
One more step forward!
Great job Gary !! Even if you're not a welder by trade you're still killin' it, gettin' it done & that's what counts !! Now go have a 🍺, you deserve it !!
Thanks man, grew up welding on this and that…. Never a professional welder or a great welder at that. I can build a trailer that’ll hold together lol
Woa, yeah, been there with inner fenderwell Gary! Big job but it's gotta be done. Good to see Old School repairs, using what you've got and making your own patches. Nice job mate!
Thank you sir! No need to spend more than you need to, make due within what you have!
Thanks muchly for sharing your mind
Thank you for watching. Hopefully you found something useful
Hey Gray thank you for the in depth videos! I’m about to start on both “A” pillars myself!! Trying to get my 66 on the road!! Keep up the good work!!
It may not be the most perfect way to do it but it’s the way that worked for me! A pillar video will be out in a few weeks!
Good job
Thanks!
what's your plan for the a pillars?
Video will be out in a few weeks!
nice fab work. i wouldn't of done it like that though. JK turned out great keep up the great work
Funny you say that, I thought of other ways I could have done it after I was done lol
Gary, thanks for another great video. When you lay the bare metal piece over another bare metal and weld together, how do you keep them from rusting. It seems like rust would occur between the two metals. Thanks in advance for helping me understand this better.
If you’re worried about it, they make welds ke primer that you can spray to keep things coated. I personally use ospho and that usually does a good enough job for what I’m doing.
You make metal stick good. Nice job, keep it up. What disks are you using for grinding?
Thank ya sir, I’m a better grinder than welder 😂
They are a 36 grit flap disk. Aggressive, not much pressure helps keep the heat down.
@@VWJawbreaker me too. I can grand the heck out of something. Putting it back together is more of a challenge. Lol.
Looks good! Those A pillars take some time if you need to replace both the inner and outer pieces. i think i spent the most time on those on my 65.
Yes sir, they do take quite a bit of time.
Nice metal work brother! What size drill bit did you use to make the spot welds?
I got the hole punch tool from harbor freight…. Makes it quick and easy.
Good work Gary. What disc did you use to grind the welds?
36 or 40 grit flap disk. Try to aim and hit the weld only, lightly to keep heat down.
Luckily i only have some small issuescon my body. The pan and some places is my only welding that i must do. Still have too sand down 6layers of paint too see how the body looks like under the paint. Great video
Only 6 layers? Lol
If yours is that solid, that’s really awesome man!
@@VWJawbreaker sofar as ive seen.
One good thing about VW panels is that the curved surfaces stop a lot of the warping. Looking good.
You’re so right! I definitely wasn’t worried about warping down there.
Nice work. Little bit at a time. And you’ll be there before you know it.
That’s for sure. Can’t wait to be done with the body and move onto the chassis!!
Looking good, Gary, you're getting better every day with that welder.
What I noticed, on the old metal, that you have to clean it very well. Otherwise, the welds are like zits on a butt, lol.
I’ve noticed that as well, I’m starting to clean the metal even more now.
Thanks Gary, you definitely have your work cut out for you on this one.
Yes sir but I’ll get it done eventually!
welding a butt weld like that, I like to tack every 4 inches, then back step to the first tack, drop a blop right next to the first, then next to the second, etc... it prevent warps from heat... Bad Chad does the same thing... it keeps the heat from building up too much in one spot...
Correct but for this area I’m not too worried about the metal warping.
@@VWJawbreaker Yep, the channel will dictate where the metal should be, and nobody will see it anyway. I had one that was crash damaged there, and had to cut relief cuts upwards into the kickpanel 6-8 inches up, about 1.5 inches apart. I had all these dangly fingers. The channel would'nt fit otherwise. In the end, the channel dictated where the car should sit, so it didn't matter if the kickpanel was a little out of shape. Fenders still fit normally, and door opened.... F-it! :-D
Gary the time is always more than one realizes; I will share on a video but I took my bus pop window frames to bare metal and primed and painted the have a seal that around the outside of the frame fitted into a slot..wow crazy amout of time cutting old seal out cleaning it. It was taking me 8 hours to strip clean and prime 2 windows . Frontstart to finsihed painting 40 hours time for window. Today I will get the new rubber seals and i,m sure it will take crazy time to install. The non vw person looks at the 6 pop winds and thinks wow cool how they pop out but have no idea the amount of work and money that went into the windows.
It’s definitely taking a lot more time than I had anticipated, can’t imagine having more real estate like a bus to do. You’ve done an amazing job buddy, keep up the great work!
Mine won’t be anywhere as nice as yours when it’s done but it’ll be solid and better than it was!
I was looking at the repair (nice job buy the way) but did you weld the inner fender to the frame pan ? Sorry if I sound ignorant, just trying to make the same repair on my car but the frame in that area is also gone, hidden well enough at time of purchase but found it soon after?
Never mind, brain fart. That’s part of the heater channel😵💫
You’re correct, that’s part of the heater channel and the inner fender area does get welded to the channel.
All good man, it’s better to ask questions to make sure we do our repairs correctly.
What gauge did you.use
Hard to remember now, been using scrap metal here and there but most was 18 and some 16 gauge I think.
Put your patch on with a few tacks . Take then your cutoff wheel and cut along the patch edge in-between the tacks on a 45 angle . match the panel so it is level to one another and place a few more tacks to hole even . NO GAPS THEN !
Man, I saw that somewhere else also but I always forget about it when it’s time to get working. This body panel stuff is outside of my comfort zone, just trying to do the best that I can.
Man I need to do this bad, but it's my daily driver and I dont know how long it'll take me
I guess it depends on your skills and how much time you can set aside…. Honestly most of this was done in a Saturday.
👍
Thanks man. Have a great week!
Just imagine if you paid someone to do all the work, doing it ourselves is the only way, keep plugging away, celebrate the wins.
I wouldn’t love the car if someone else did the work. I understand that some people just can’t do the work or simply don’t know how and that’s fine…. It’s just not an option for me.
Try bouncing around abit on your welds. You are.putting a wee bit too much heat in the panels.
Yep, being impatient doesn’t help much.
Far out! Cut that sucka up! Raise sawzall about halfway up the body and take out another 6 inches then reattach them heater channels.... lol!
Oh geesh, this comment again?!? 😂🙄🤣
@@DuckmanCycles dang you and your terminology 😂😂
@@VWJawbreaker Haha, cut he every-lovin-dog-shit out of it! :-D I wanna help!
Man I just can’t do that to this car. It’s not in my vision for the final result.
Sorry I missed spelled your name!! 🙃
Haha, happens quite frequently…. Easy typo 👍
PATCHES
Little by little!