How to replace the cylinder head on a 2005 Dodge Neon SXT 2.0L

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  • Опубликовано: 12 сен 2024
  • Hello,
    I could not find a good video on how to do a complete cylinder head replacement on my 05' neon, so I figured I would make one. Please let me know if you see any mistakes or sections I could make more clear.
    Here are other good background videos you will want to watch:
    Part 1: • Cylinder Head Gasket S...
    Part 2: • Cylinder Head Gasket S...
    Part 3: • Cylinder Head Gasket S...
    Part 4: • Cylinder Head Gasket S...
    Here is more detail as to how I knew I needed to do this job:
    www.TroyBouman....
    Finally, here is an approximate list of times in the video where I do specific tasks (first time is removal - second is install):
    Topics Removal Time Install Time
    Remove crank cover (bolts x3) 2:00 1:38:10
    Remove battery negative 3:30 1:38:10
    Remove fuel relay 3:30 1:35:10
    Remove starting coil (bolts x4), coil plug, & spark plug wires 3:40 1:37:20
    Remove valve cover (bolts x10) 4:45 1:37:20
    Remove two vaccum hoses attached to valve cover 5:20 1:23:05
    Remove spark plugs 7:20 1:34:10
    Drain cooling system 12:20 1:35:25
    Remove intake manifold 13:37 1:21:00
    Remove fuel rail 14:14 1:30:50
    Remove air intake from throttle body 14:30 1:23:50
    Remove upper radiator hose 15:15 1:30:20
    Remove thermostat & housing (bolts x2) 15:20 1:29:15
    Remove MAPS sensor plug 15:55 1:21:45
    Remove fuel injectors 16:00 1:30:50
    Remove brake booster hose 17:10 1:23:05
    Remove intake support bolts x2 17:45 & 21:10 1:21:20
    Remove intake bolts x5 18:30 1:21:00
    Remove A/C compressor clutch plug 19:00 1:21:45
    Remove knock sensor plug 19:25 1:21:45
    Remove starter cables and plug 19:45 1:21:45
    Remove timing belt 22:10 1:14:20
    Remove crank bolt 23:10 & 24:25 1:31:10
    Removes serp belt and alt belt 23:30 1:32:20
    Remove crank damper puller 25:20 1:31:10
    Remove power steering pump (bolts x5) 26:10 1:29:35
    Remove hose/ground holder (bolt x1) 28:20 1:30:05
    Remove upper torque strut (bolts x2) 28:40 1:28:30
    Remove right engine mount (T55 Torqs x1) 30:20 1:27:55
    Remove timing belt plate (bolts x3) & outer cover (bolts x2) 31:05 1:25:50
    Remove timing belt 35:20 1:14:20
    Removing timing belt back cover (bolts x2) & belt tensioner (bolts x2) 37:10 1:11:45
    Remove cam shaft sprocket 38:10 1:12:12
    Remove front cooling hose (bolts x2) 39:10 1:19:40
    Remove cam shaft sensor plug, support (bolt x2) , & coolant temp sensor pluig 40:30 1:22:30
    Remove exhaust temp sensor & heat shield (bolts x3) 40:58 1:24:50
    Remove exhaust manifold (bolts x8) 42:00 1:24:20
    Remove cylinder head 43:45 1:03:00
    Swap cam shaft sensor (bolts x4) & engine coolant temp sensor 1:01:50
    Just a heads up for anyone who reads this, I just had to take my intake manifold off and do a bunch more work because my water pump inlet hose started leaking and causing cavitation. So if you are doing this job, loosen the AC compressor mounts and pull the inlet pipe, get a new seal, and do some extra sealing with high temp RTV! Make sure you get rid of the rust. Will save you later...

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