I got a Saab 9-3 with a B207 Engine. It looks exactly like your engine. I did the timing Chain myself, and used the WRONG Timing Tool to lock the cams. After that i had the Random Misfire code/random missfires!!
Worn out valves. I had the same issue years ago. I owned a Ford escort that would misfire and not pass smog testing. I had no money to buy parts other than a couple of gaskets, so I bought the head gaskets and proceeded to remove the head myself. I found the valve sealing surfaces were eroded and wouldn't seal effectively. So I did what anyone without cash would do. I got some fine sand, mixed it with grease and oil to make a paste of lapping compound. right on my kitchen table of my apartment I used a drill to "lap" the seats until they sealed. Fwd and rev over and over on all 8 valves. When I put it all back together the engine ran perfectly, no more miss. A true not many parts required fix and the thing passed smog for 6 more years after that.
im going with a weak or broken valve spring, as i had this same exact issue with my son's mother's 08 Cobalt, except it was #1 cylinder. Went after it with basically the same diagnostic tree as you did, then loaded the whole arsenal in the parts cannon, and out of a stroke of luck, her valve cover started leaking, so i pulled it off and found a broken exhaust valve spring. it was only the bottom round of the spring that was broke off, so im guessing that when the valve rotated, it would hit that sweet spot and cause a little leak.
I personally wouldn't recommend the customer just drove it till it gets worse if you even slightly suspect a broken spring. That is playing Russian roulette with an engine if that valve drops. Any chance you can get the bore scope in the oil filler opening and manipulate it to view the valve springs if you don't want to pull the rocker cover? Bit of a moot point given the last images from in cylinder though because it definitely needs a valve job.
On a hunch, I would swap the no 4 coil and plug with a different cylinder to try and move the misfire to that cylinder. It would only take a minute, and I have seen new coils that were weak. Thanks for the entertaining videos.
The pivot point is when you say "I don't know what my next check is" The difference is you persist finding other ways, in difference to many other mechanics.
I’m watching this one again and again ! It’s a fascinating case study . You were incredibly efficient & thorough !! Very smart input from your viewers / community too. Learning lots - thanks mate 👊🏼 🔥 !!
On a 200K+ engine it could be crude built up in the valve guide causing an intermittent sticking of the valve that prevents or delays closing of the valve.
Ivan had a very very similar problem with VW 3 cylinder cars. Compressions all within 10% of each other, cyl misfire count up and eventually the ecu shuts the injector off to protect the Cat. Problem caused by oval valves !! .The valve guides were badly worn causing poor seating of the valves. Guides changed new vales fitted , compression still within 10% of each other but all reading about 10psi higher than before. Now no misfire and cured. Apparently very common on Vw, Skoda and Seat. That was 3 years ago and still no misfires since repair.
My Ford Focus 2004 got this exact intermittent idle-missing issue. Several mechanics failed to find & resolve the problem, but billed me big amounts for their work & spare-parts change. Finally, one Indian mechanic resolved it easily, finding the issue within seconds of his examination. Some small airflow pipes were damaged and were sucking air in.
Treasure trove of information. Have a similarly aged GM engine with similar behavior, just not as far along the way in mileage. Had been a head scratcher for a while. Live and learn. Thanks, Ivan
Leakdown test will show leaking valves. I'll bet it's low on compression and the leakdown will be above 50%. Ivan, you need to modify your electric transducers so that compressed air can be supplied for an actual leakdown test.
I would also do a leakdown. You could also check for a leaking fuel injector seal; they dry out with age, and a small leak at an injector seal will have a problem at idle due to maximum vacuum and smallest amount of fuel being added, That said, I suspect the lower compression on cylinder four is just enough to cause it to misfire. Is valve lash adjustable on this car?
Speaking of old school and the leak down test, not one vacuum gauge was hooked up for another test, a lot of knowledge can be found in the bouncing needle. Remember the one on the Sun 1120 (1st scope I ever used), it was like 10 inches in diameter. It was just yesterday, 49 years ago.
@@PineHollowAutoDiagnostics The pressure used for the leakdown should be around 50 psi. If 100 psi or more is used, it can seat the valve and make it it seal. We found this out the hard way on the first 2.2 we had with bad guides. We replaced many heads under warranty for this exact problem.
I have seen something like this with a bad injector rubber seal to the cylinder head.And it shows on idle because the throttle is closed and there Is higher vacuum.A good test is to smoke test the in cylinder with closed valves to check the injector.All your other approaches were great.Love to watch your videos.
I'm impressed by the condition of this engine with close to a quarter million miles. The previous owner must have properly maintained and most likely put a lot of highway miles on that little four-cylinder. It's not worth the cost of removing the head, but I sure would like to see how it would run after a valve job.
I put my vote in for the hydraulic lash adjusters. They get worn and spongy at low oil pressure at idle. You bump it just off idle, say 100 rpm and they clear up because the oil pressure comes up and allows the valves to open fully. This engine has the same lash adjusters as the GM 3.6 that has a couple bulletins out about them.
It is like 99 percent, that the problem, they should try to change engine oil, and filter with the right one recommended for that car, and see if the problem resolved, because most mechanic shops put bad quality oil or some of them put one kind of oil for all cars, i saw that Myself, the mechanic put on my car 10w40, and my car recommend 5w30, when i told him what are you doing, he said your car is old now, and 5w30 for brand new cars, your car now need 10w40, they are crazy, they take opportunity that the customer has no knowledge about cars, that why I change car engine oil myself, best oil and best filter, Second issue could be hydraulic valve lash problem, and need to be changed.
Back in the day of the early Ford 302/351 Windsor engine, before check engine lights, before electronic ignition, before PC based diagnostics, intermittant misfires at idle were not uncommon. "Drive it until it gets worse" was quite often the suggestion. "Worse" usually coincided with a tapping noise and a tear down would reveal an excessively worn valve guide. After a few of these, you started to recognize the problem early on. Great video, I'll be interested if this one is ever fully repaired.
Intresting problem. I have your pressure transducers. They are great at finding problems without having to tear things apart. I have never seen an intermittently leaking/not opening/closing valve but your explanation of the valve rotating and hitting a bad spot makes perfect sense. Thanks, Ivan!
Had a few of those do that with crappy valve seats. More common was the early Colorado/canyon. Gm had us put stiffer valve springs in thinking that would make them seal. They later campaigned the complete heads! Did many!!! If you get the saab 9-3 ecotech turbo they have crap valves too but show up very low comp. Cold! I enjoy all the scope stuff. Thanks!!!
I have this same situation going on with my 2.4L 2011 Equinox. It has a rough idle, miss fires, and sometimes spits and sputters, but runs down the highway nicely. I've been waiting for this video for a while!
I'd likely pull the valve cover for an inspection of the valve train. I've seen others comment about a broken valve spring, but it could also be a problem with one of the cam followers, such as a flat spot or damaged needle bearings. If an intake valve isn't fully opening, it partially starves the cylinder of the intake charge, and a misfire results.
scope the intake and exhaust valve thru the 4th spark plug hole. After that, do a cylinder leak down test with 30 PSI. If you hear leak from the throttle housing, it is an intake valve leak; If you hear leak from oil dip stick tube or. oil fill hole, it is a piston ring leak. If you hear a leak from the exhaust, then it is an exhaust valve leak. It does not matter.............car isn't worth persuing a fix regardless.
Great information gathering. You did prove beyond a shadow of a doubt it was compression, and my school of thought is there is more than one contributing factor. Between worn rings, pitted valves and seats, it could be all cylinders are on the cusp of misfiring and it doesn't take much of a drop for a misfire to occur. As you said it could be when a larger pit in a valve aligns with a larger pit in the seat there is enough of a drop in compression to cause a misfire. Maybe at idle there is a valve that is hanging up a little that does not happen at higher RPM's. A leak down test that has already been suggested would be another test, but it would not change the recommendation. Bottom line is as you said, run it until it either becomes undrivable or until the salt completely devours the car, which is a distinct possibility where you live.
After owning many GMs, the last of which was an 07 Grand Prix supercharged, I've come to terms that fishbite missfires are somewhat part of their designs. Although not as pronounced, more like a cough here and there.
Thanks for persuing this misfire Ivan. I also have a misfire from 1 of my 6 cylinders and have come to the same conclusion - just drive it until it get a lot worse. The car is not worth more than $2500 so I don't want to drop lots of cash into fixing it. 👍
That tailpipe gadget was a surprise for me. Always learning something new here. Thanks Ivan. I come here for sanity yet some of the cars you work on have insane problems.
Hi Ivan, as soon as you said valve is suspect, I thought he will use camera or do leak down, BUT not until the end. i was shouting CAM! LEAK DOWN! all the way until you finally did it, hahaha. Many thanks for all your uploads, from Nr Liverpool UK.
Possibility the low compression is right at the edge of causing a misfire. Normal variability in compression causing some of the cycles to be below the threshold. I would expect it to get worse over time as more cycles fall below the threshold. Always look forward to your videos as you are one of the most intelligent auto technicians I've seen on RUclips. Have a great day.
I remember something like this, and it had the double valve spring, the outer spring was broken, I'm assuming rotation would seal sometimes, but that wouldn't account for running fine when cold or at speed.
One last check; a slow leak of water past the head gasket; open radiator cap to depressure the coolant; and see if missout continues. The weak valve spring suggestion, is a good one also.
Wow, you covered every single bit of the diagnosis! But I've heard about cobalt have breakage on springs or the valve rotated not always hitting that sweet spot. At least it's more comprehensive diagnosis, great video Ivan!
Other issue it could be: Messed up spray pattern on the injector. Sometimes injectors flow fairly fine but they don't atomize the fuel well enough anymore. Air fuel mixture is not ideal in lean burn mode at idle.
I work in the method of... What do you need for ignition. You need Air, you need fuel, and you need spark. If you have fuel, and you have spark, then the problem is air. Because what is a Misfire? Poorly timed ignition, or just failed ignition entirely. If you test for spark, and it's consistent, then you can rule out that part of the ignition triangle. If you test and find you have proper fuel, then you can rule out that part of the triangle. So you're left with air... Either the exhaust valve is sticking and letting enough air out that you lose stoichiometry, therefore no ignition, or late.. or the intake valve is sticking and not letting enough air in during the intake stroke. @17:58
I have a 2002 Ford Explorer Sport Trac w/4.0 SOHC engine that does EXACTLY what this Pontiac engine is doing. Engine does not use oil. Only misses on idles. My mechanic has pulled out his last few hairs trying to sort this out. Thank you very much for your tenacity to follow this rabbit down the hole!
I had a similar misfire on GM 4.2l inline 6 with about 280k miles. I tried checking for intake manifold leak with a spray and found nothing. Since the valve cover gasket was leaking oil, i decided to replace the cover and intake gaskets. Turned out the intake gasket WAS leaking and the misfire went away. Ran smooth as new. I'm guessing that Pontiac has a lifter and/or valve spring issue.
HEY Ivan, I know you are a Bernie fan but you did not do the ole Bernie exhaust pocket notch inspection for a weak valve spring or bad exhaust valve guide where the notch moves around, I would think near the end of the video where you had 3 misfires near each other would be a great place to inspect, thanks for all the good videos.
We had lots of issues with carbon buildup on intake valves causing this. Good hot cleaning with GM Top engine clean and let it sit 1/2 hour in middle of cleaning helped them many times.
Ivan, u say u appreciate who is watching and I say appreciate ur time and effort to produce such an AWESOME information can not thank you enough for that u rock in my book always thanks for what u do really. cheeeeers from Ontario, CANADA
I must say that you in depth test & methodical approach is excellent Ivan. Fantastic in-depth testing, it is the simplest jobs that can sometimes be the hardest to solve. It would be interesting if it was just a valve spring as said 🤞🤞🤞 Very cool video 💪💪
Great video IVAN,as always.Why are you so sure the valves rotate? Without springs designed to do just that?I ask because a long time ago i worked on a friend's car a 305 GM Firebird that had spring retainers on the exhaust valves only that were called valve rotators.That was my 1st ex-poser to that system and it made perfect sense at the time.What you said about the valves haveing a spot where they leak makes sense too.my 1st thought was a sticky fuel injector.or a wire that's arcing.i wish you had pulled all the plugs and coils and compared them side by side.What if one coil has leakage of elec? I'm sure YOUR viewers like myself,want you to dig further to find the issue.Out of 1,000 cars you found the cause and this one eludes you???? how can to sleep???haha or eat?? Newspaper headlines>>>Chevy Cobalt defeats IVAN THE GREAT
I have a similar issue with my 2000 Pontiac Bonneville non-superchsrged. I have a misfire on cylinder 6. on idle only. Vehicle has 181K. It. I replaced all three ignition coils with the original ACDelco, and still have the same problem. The misfire is consistent and sounds more like a rolling idle . I have yet to do a visual inspection of the spark plug, wire, and fuel injector. I'll also be performing a cylinder compression and leak down test.
It looks like a piece of carbon has stuck to the valve seats. When I did a small automotive industrial course (it was a prerequisite to becoming a diesel mechanic ,I did that because the automotive service course was full) at tech as a part of my higher school certificate one of my teachers spoke about how he cleaned the carbon off the exhaust valves in his old Ford Escort. It would've been loud but he used to tip water down the exhaust ports while revving the crap out of the engine to break up the carbon on the valve seats on the valves & in the cylinder head after the exhaust manifold was removed !
thinking ceramic valve seat moving or cracked, GM used to make top cylinder cleaner or perhaps seafoam to try to clean a slight hardened carbon deposit on one of those seats, air in that cylinder may help if you hear some type of leaking .loved your tenacity
I have a 2008 dodge caliber same problem cylinder 1 and sometimes my check engine flashes and it'll stop flashing but it stays on. Sometimes code reads misfire and sometimes it dont also my valve cover started leaking oil like the other guy said his wifes mothers did. I was thinking if the injectors voltage was fluctuating but the guy may be right about the spring.mines got a 177000 miles. Its been doing this for about 6 months but i really don't have no mayjor problems and i was like you...just keep driving until i figure it out
Interesting case study Ivan. If that was in my shop I'd agree to tell the customer to keep running it until it gets worse. I also agree with that many miles it's not terrible looking on the bore scope. Thanks for sharing !
Really interesting case. Actually impressed with the mileage and decent condition, though it does appear that a valve job is due. The intermittent aspect is strange, especially when at one point 4 was not missing but 2 other cylinders were. Interesting! 👍👍🇺🇸🇺🇸
That one is pretty clean inside the cylinder for 200,000+ miles. I'd do a valve job on that one for sure since its an easy teardown and the rest of the car looks good enough to support the $$.
Those coils look like $10 Ebay specials. They may not be THE cause of the problem but may contribute to it, especially if the customer said it was running fine 2 weeks ago. Dealing with an issue on a 2004 Saturn Ion with the same engine and 209K that may occasionally run rough and miss just on the first cold start of the day for 10-20 seconds. Was watching your 7 year old video, P0300 Misfire case study: 09 Chevy Cobalt, for ideas.
Well they 100% are not the cause of the problem. The problem came about before they started putting parts on the car. This was said at the beginning of the video
20+ years ago Honda, (and others), had carbon build up problems on the valves. I believe there was a TSB stating a crank no start condition related to valve sealing/carbon issues. I encountered one, and fed it plenty of carb cleaner while cranking cranking. I finally got it started, blew it out, and apparently solved the problem. A BG, or similar injector/valve cleaner, or GM TOP ENGINE cleaner is definitely cheap enough, and worth a shot. THAT, would be my next step.
Good morning all, woke up this morning and my brain was in overdrive after watching this vid last nite. Back in my analog day's found this almost exact issue. Short story, very high mileage, vacuum gauge diag, engine out cyl, heads off..... Very very worn valve guides. End of story
I would try injector swaptronics. And spark plug/coil swaptronics too,even if they are new. Also scope the crankcase pressure and cooling system with the transducer. Also would be great to see the ignition waveform at the moment of misfire. I doubt its broken valve spring bottom coil. We saw misfires on other 2 cylinders. This head needs service due to millage. In nowdays where scopes and meters are the first choice for diagnostics ,i would do leakdown test also. That could have pinpointed the problem.😊
I’ve had this before with the valve guides causing the valve to stick when the car got warm only on idle. It was a known problem with Fords ztec engines in the 2000 ‘s over here in the uk. They were replacing all the valve guides and valves under warranty. It was a pain trying to diagnose this without the tools that you have at your place, like the pico. It was guess work and a lot of unpaid hours diagnosing. In the end up we took a head off and sent it to the engineering shop who found the guides to be out of tolerance. Once the guides were changed out and new valves put in the issue never came back. It’s trying to explain this to a customer that it’s only a guess at this point until it’s stripped and confirmed, and if it’s not the valve it’s more diagnosis. I hope you get an end result, I would love to see a part 2!
Interesting case study ,im going with broken valve spring and maybe intermittant valve sticking due to poor valve spring tension maybe some gumming in the valve guide. Shame we will probably never know but I agree its way past money pit time for that car ,drooping head linings , transmission issues , ac issues suspension issues its not using much oil but oil leaks etc coming up . Drive it till it dies then off to the junk yard.
You're going to pay $1,500 to $2,000 to rip apart that engine to do maybe just a lap on a valve but you're the honest type you're going to replace everything most guys would just slap a valve and send her running
My belief is that as a condition worsens (compression, mixture, etc) you reach a point where an undesired event like a miss will occur intermittently until the condition worsens to the point the undesired event becomes consistent. Interestingly enough, my 1947 Chevy does this same thing, and no amount of idle mixture adjustment makes it go away. It is original, with one carb and one coil for all 6 cylinders - but who-knows-how-many miles. I haven't invested much effort in diagnosing it, because it has so much piston blow-by. So I'm already doing as you suggest, and driving it.
Try sticking exhaust valve guide in 1 and 4. This was my experience with at 2010 Cobalt. After going crazy, I found that there was a quiet recall on the cylinder head of that engine, only up to 100,00 miles. my engine was already 125,000. I pulled the head and sent it to a machine shop. The engine ran trouble free for the next 75,000 mile. after that the car went to the great junk yard in the sky.
1. Leave everything hooked up so it runs 2.take valve cover off 3.build a dam out of cardboard around the top of the head so the oil dont go all over everything 4.start it 5.smoke the intake 6.watch the valves 7.look for smoke on Compression stroke
Ivan it might have been interesting to see the KV and sparkline for cylinder 4. I didn't see that in your library of waveforms. Max Vanderbrink's seminar indicated when there is a valve seating issue the KV would behave like an inchworm up and down in an inconsistent manner. A broken or weak spring would be more consistent. You might also have seen more hash in the sparkline when it misfired.
Man im wanting to fast forward to the end but im checking to see if you handle this the way i have been doing. I really dont even care if mines fixed im just having a good time scratching my head and trying to come up with a reason for another test i can do
Due to running ok from cold and milage of vehicle. My guess from your data would be a sticking valve. Excessive carbon build up on valve stem and or tight guide. So yes, compression related fault.👍
So basically keep running it but add some seafoam to the gas and some Marvel Mystery Oil to the oil and hopefully get that loosen back up. Or tear the top end of apart and do a valve job and new lifters.
I'm a little old school. I watching the pressure transducer and my brain is screaming leak down test.. Bad guides or seats or what ever, the job needs to be done correctly and by the apparent "pitting on the seat and valve faces, the whole head needs to go to the machine shop and not a cosmetic hand lap.
I would try an induction system cleaning but otherwise, just keep driving it. If it is valvetrain related, its not bad enough for me to justify opening it up unless the customer wants it fixed that bad.
What's the difference between a diagnostic tech and a parts changer? Both will have cars that get away from them and don't get fixed. But only a diagnostic guy will be able to learn and gain experiences even when the issue doesn't get resolved... I would've swapped injectors. What if the injector had a bad spray pattern? That would give you an intermittent misfire at idle but at higher loads and RPMs you have much more airflow allowing for better mixture of non atomized spray patterns. I love that OTC pulser and I use mine a lot but pulsing an injector with static fuel pressure while the engine is off is a much different environment than with an engine running. You can't do an on car test for spray pattern. If you swap injectors and the issue stays on #4 only then can you REALLY say it's definitely NOT an injector problem. I've seen intermittent compression issues due to intermittent valve sealing issues but they were cyclical. Every 4th valve event would have a consistent 10psi drop. There's no way a faulty valve lifter can cause a misfire for only ONE ignition cycle. Those valve seats definitely did look pretty nasty though... I had a 2012 Ford Edge 3.5L 100,000miles with a single cylinder misfire on cold startup. Would only register 1-3 misfires on a cold start. You might feel 5-10 "fishbites" on the cold start. All on #4. I did long captures between #2 and #4 for in cylinder and they looked IDENTICAL. Could not see any difference. Put a pressure tester on the coolant expansion tank and after a few minutes I could see a mist in #4 but nothing in #2. Barely noticeable and could not see it in the captures no matter how hard I looked. Comparing peak pressures between two cylinders isn't a straight forward task. When your pressure transducer was in cylinder #4 the peak pressures were pretty smooth but when it was in cylinder #3 the pattern had an oscillating ripple to it. You have to try and average out that ripple to be able to compare the two. Also you have to factor in engine RPM between two captures. A 30RPM difference will easily give you a 2psi compression difference. It's also a good idea to increase your sampling rate for in cylinder pressure analysis. I usually go for 3MS. Zooming in on your captures while looking at valve opening and closing events shows the detail dropping off a bit. Not sure what the response time of your pressure transducer is. WPS500x is rated at 100uS. Trying to make these kinds of calls without tearing a part an engine or loading up a bunch of parts is a tall task. Shop owners and customers alike seem to think it's "reasonable" to expect it of all techs but, uh, yeah... Not pleasant sometimes! Thanks for doing what you're doing!
I have a very similar situation I'm dealing with now on a Chevy truck with a 6.0 v 8, intermittent miss on one and five cylinder, clears up off idle, switched plug, coil, wire, done fuel injector Ballance test, was as all equal, compression was 160 psi, checked cylinder leakage was well below 10 percent, checked fuel quality, had no fluctuation on a vacume gauge on the manafold, smoke tested the intake with no leakage from the intake manafold, at this point I can only think it has excessive carbon on the back of the intake valve soaking fuel causing a partial combustion or a cracked or weak valve spring, time for more digging I think, like that borascope picture 👍
Exhaust valve sealing and the lack there of seems to be a trend lately! Weaker metals, lack of oil changes along with always running a bit low from burning oil seems to be the killer of the exhaust valves. What else can cause excessive heat and wear on ex valves? Lean mix in that cylinder over time or is it more a seepage from a valve seal or piston rings or maybe pcv sucking oil into the intake over time or all of the above? Cool stuff!
I'm about to take a road trip to look at a rare 1990 Lincoln Town Car that has the 5.0 but it's the first year of the new body style that got the 4.6 in 91 before the crown vic and grand marquis got it in 92. It's the first year of a new body style but everything else is what they had left on the shelf.
A very puzzling case study indeed. A compression difference of over 10 psi would cause a slight misfire. But a consistent loss of compression should show a much more consistent misfire. And what's with the misfire showing up on other cylinders? That gave me a WTH moment so I can see why you're struggling a little with this one. Now while a valve can rotate ever so slightly during a cycle, it will be very difficult to prove your theory without getting your hands dirty. I do feel that you are on the right track though after seeing those valve seats. Good gravy, they are burned! But I still would have liked to have seen the results of a leak down test. I am really hoping to see what happens next.
I had deja vu watching this. I ran into the same exact issue on that 2.2 engine in an HHR. Followed almost the identical diag process as yours and came out scratching my head. I suspected a valve sealing issue. The customer did not want to spend any more on the vehicle so I never did see it through.
Crazy case study! Superb diagnostic, Ivan - you ticked all the boxes! Engine looks in great condition for the mileage. Definitely let it run until it gets worse - then you can check valves and springs.
If you suspect a sealing problem, maybe an old fashioned cylinder leakdown tester would help. You could compare the leakdown percent with a good cylinder. Listen for air coming from tail pipe. I still take mine out of the antique drawer every once in a while.
Hello I am still learning oscilloscope skills. Do you think a cylinder by cylinder leak down test. One dry and one with oil in the b cylinder show more valve leakage on cylinder 4. We have seen weak valve springs cause running issues. We agree let the customer drive it until it in really bad
Ivan you finally got to it in the end - Carbon Deposits etc... To get a definitive answer you would need to spin the Engine over so all Valves are closed on the Cylinder then stick a Smoke Machine in that Plug Hole(not literally but yeah a hose!) & wait for a Smokin' Pipe! (excluding Leakdown of course so if it's bad just pull/loosen Exhaust Manifold Bolts🤔
This car has a few known engine issues. One of them is related to the harmonic balancer bolt backing off, causing the crankshaft pulley to bounce against the keyway. I would check said bolt to see if it is tight. If it is not corrected in time, the keyway will break. Which will throw off the timing, bend push rods and valves. Please let me know if you looked and what you found.
Great job as always. I was definitely following you there because I know that when I worked for a Chrysler dealership back in the day we would replace cylinder heads for an intermittent valve sealing issue causing a misfire. Anyway, out of curiosity and I'd be curious as to what you think. But if you had set up a secondary ignition probe on that cylinder, I would guess that when it misfired, if there was a cylinder leakage issue it would cause the burn line to go crazy because of all of the turbulence.
That does look like valve trouble but you are not seeing any compression anomalies. It could be weak or broken valve springs. The valves are clearly not seating properly. As others have said do a cylinder leak down test. Higher speed will make the fault disappear. Having manufactured slow revving oil engines, good valve sealing is very important as in those engines compression is very important particularly if the engine is hand started. It is most likely a mechanical fault and will not be cured or found unless the valve guides and general assemblies are checked carefully.
I have found mechanical issues doing relative compression, but you can find more information than relative compression on an absolute vacuum sensor , those small leaks are very visible on intake pulses , very intermittent your case but tha tool is power full
Just a thought; how about one of the exhaust valves sticking in the valve guide intermittently? Seen this years ago on an engine that only showed a misfire (skip) at idle. Very weird and unusual problem! Looks like you covered or ruled out all the other possibilities.
I would suggest watching ignition primary, injector current and i would suggest watching fuel pressure with the scope when the intermittent misfire actually occurred...probably would help paint a better picture. Hard to call compression issue without actually seeing an issue with the scope in cylinder. One thing to remember is what John Thornton teaches is that Intake affects compression and exhaust affects combustion.... seems like this vehicle is inhaling and compressing air in #4 just fine... is it intermittently not releasing the combustion properly🤔 Maybe a transducer in the intake manifold might show if exhaust is being released into the intake as opposed to the exhaust stream
I have the same problem with my '08 Avalanche, except it's on cylinder 7. Dealer said it was a "ghost" code. Changed plug, plug wire, coil, and fuel injector. They also did a compression test and told it had "perfect" compression. Still doing the same thing....
I had a 97 Cavalier that did this same thing but worse. I threw the parts cannon at it after long diags. Plugs, wires, coil, map, timing chain and sprockets, tps, checks for vac leaks (none), coolant temp sensor, crank sensor, compression test, fuel pressure test, new injectors, and new valve assembly. No change at all. I took it to the stealership to help diagnose to no avail. Out of curiosity, I changed the computer. Guess what, it worked. I quickly sold it after. Good luck with this POS!
Interesting lil car right lol😂 it was just a lil above my technology forgot to tell ya it had a timing chain on it recently
I was thinking it was like timed at the wrong TDC or something
Still running the same?
Yeah she's still taking it everyday to work lol and you were right manual gauge was unable catch it
I got a Saab 9-3 with a B207 Engine. It looks exactly like your engine.
I did the timing Chain myself, and used the WRONG Timing Tool to lock the cams. After that i had the Random Misfire code/random missfires!!
Could be carbon on the valves spray in tb maf cleaner use whole can it might work😊
Worn out valves. I had the same issue years ago. I owned a Ford escort that would misfire and not pass smog testing. I had no money to buy parts other than a couple of gaskets, so I bought the head gaskets and proceeded to remove the head myself. I found the valve sealing surfaces were eroded and wouldn't seal effectively. So I did what anyone without cash would do. I got some fine sand, mixed it with grease and oil to make a paste of lapping compound. right on my kitchen table of my apartment I used a drill to "lap" the seats until they sealed. Fwd and rev over and over on all 8 valves. When I put it all back together the engine ran perfectly, no more miss. A true not many parts required fix and the thing passed smog for 6 more years after that.
Amazing! 😎
Dang love a video
im going with a weak or broken valve spring, as i had this same exact issue with my son's mother's 08 Cobalt, except it was #1 cylinder. Went after it with basically the same diagnostic tree as you did, then loaded the whole arsenal in the parts cannon, and out of a stroke of luck, her valve cover started leaking, so i pulled it off and found a broken exhaust valve spring. it was only the bottom round of the spring that was broke off, so im guessing that when the valve rotated, it would hit that sweet spot and cause a little leak.
Wow that's crazy! That just might be the problem here!
Never in my life, I would have thought of that. But it seems so logical.
Yep, I would go with that. Seems like the next logical move. HAS to be some kind of compression issue.
I personally wouldn't recommend the customer just drove it till it gets worse if you even slightly suspect a broken spring. That is playing Russian roulette with an engine if that valve drops.
Any chance you can get the bore scope in the oil filler opening and manipulate it to view the valve springs if you don't want to pull the rocker cover? Bit of a moot point given the last images from in cylinder though because it definitely needs a valve job.
@@PineHollowAutoDiagnostics Does this car have hydraulic lifters?
On a hunch, I would swap the no 4 coil and plug with a different cylinder to try and move the misfire to that cylinder.
It would only take a minute, and I have seen new coils that were weak. Thanks for the entertaining videos.
wouldn't that throw a "coil code"?
@@Franklinveterinarycenter1of4 Not really.
That's the first thing everybody does obviously he already tried that
The pivot point is when you say "I don't know what my next check is" The difference is you persist finding other ways, in difference to many other mechanics.
I’m watching this one again and again ! It’s a fascinating case study . You were incredibly efficient & thorough !! Very smart input from your viewers / community too. Learning lots - thanks mate 👊🏼 🔥 !!
On a 200K+ engine it could be crude built up in the valve guide causing an intermittent sticking of the valve that prevents or delays closing of the valve.
Ivan had a very very similar problem with VW 3 cylinder cars.
Compressions all within 10% of each other, cyl misfire count up and eventually the ecu shuts the injector off to protect the Cat.
Problem caused by oval valves !! .The valve guides were badly worn causing poor seating of the valves.
Guides changed new vales fitted , compression still within 10% of each other but all reading about 10psi higher than before.
Now no misfire and cured. Apparently very common on Vw, Skoda and Seat.
That was 3 years ago and still no misfires since repair.
Wow never heard of oval valves before!! Must be a fancy Euro feature 😉
@@PineHollowAutoDiagnostics Hey it's a VW.
My Ford Focus 2004 got this exact intermittent idle-missing issue. Several mechanics failed to find & resolve the problem, but billed me big amounts for their work & spare-parts change. Finally, one Indian mechanic resolved it easily, finding the issue within seconds of his examination. Some small airflow pipes were damaged and were sucking air in.
Treasure trove of information. Have a similarly aged GM engine with similar behavior, just not as far along the way in mileage. Had been a head scratcher for a while. Live and learn. Thanks, Ivan
Leakdown test will show leaking valves. I'll bet it's low on compression and the leakdown will be above
50%. Ivan, you need to modify your electric transducers so that compressed air can be supplied for an actual leakdown test.
That's one test that might definitely show something interesting 👍
I would also do a leakdown. You could also check for a leaking fuel injector seal; they dry out with age, and a small leak at an injector seal will have a problem at idle due to maximum vacuum and smallest amount of fuel being added, That said, I suspect the lower compression on cylinder four is just enough to cause it to misfire. Is valve lash adjustable on this car?
Speaking of old school and the leak down test, not one vacuum gauge was hooked up for another test, a lot of knowledge can be found in the bouncing needle. Remember the one on the Sun 1120 (1st scope I ever used), it was like 10 inches in diameter. It was just yesterday, 49 years ago.
@@MY-ml5rp Love those old and BIG gauges that show some activity when its there.
@@PineHollowAutoDiagnostics The pressure used for the leakdown should be around 50 psi. If 100 psi or more is used, it can seat the valve and make it it seal. We found this out the hard way on the first 2.2 we had with bad guides. We replaced many heads under warranty for this exact problem.
I have seen something like this with a bad injector rubber seal to the cylinder head.And it shows on idle because the throttle is closed and there Is higher vacuum.A good test is to smoke test the in cylinder with closed valves to check the injector.All your other approaches were great.Love to watch your videos.
I'm impressed by the condition of this engine with close to a quarter million miles. The previous owner must have properly maintained and most likely put a lot of highway miles on that little four-cylinder. It's not worth the cost of removing the head, but I sure would like to see how it would run after a valve job.
No they didn't it sat for 3 years b4 I got it I got it it was a no crank no start and she didn't change the oil in it for a year
It sat for three years, but it still had over 240,000
i have a 95 chevy pickup 400.000 miles work it every day
Yeah kerrylewis I got it from my dad's wife
I so like the lack of abridging the thought process. Excellent walk through.
I put my vote in for the hydraulic lash adjusters. They get worn and spongy at low oil pressure at idle. You bump it just off idle, say 100 rpm and they clear up because the oil pressure comes up and allows the valves to open fully. This engine has the same lash adjusters as the GM 3.6 that has a couple bulletins out about them.
Excellent point
yep, question is also if it's clean or clogged or if oil is the right one.
Good point. As the engine warms up the oil gets thinner and makes the oil pressure lower at idle
It is like 99 percent, that the problem, they should try to change engine oil, and filter with the right one recommended for that car, and see if the problem resolved, because most mechanic shops put bad quality oil or some of them put one kind of oil for all cars, i saw that Myself, the mechanic put on my car 10w40, and my car recommend 5w30, when i told him what are you doing, he said your car is old now, and 5w30 for brand new cars, your car now need 10w40, they are crazy, they take opportunity that the customer has no knowledge about cars, that why I change car engine oil myself, best oil and best filter,
Second issue could be hydraulic valve lash problem, and need to be changed.
Back in the day of the early Ford 302/351 Windsor engine, before check engine lights, before electronic ignition, before PC based diagnostics, intermittant misfires at idle were not uncommon. "Drive it until it gets worse" was quite often the suggestion. "Worse" usually coincided with a tapping noise and a tear down would reveal an excessively worn valve guide. After a few of these, you started to recognize the problem early on. Great video, I'll be interested if this one is ever fully repaired.
I'm from back in the day, you treed me on valve guide.
Yep. I got in this career in 72 when only electronic component was the radio ‼️
@@dharley189 Age thing, I'm 75.
@@dharley189 1968 Volkswagen had electronic fuel injection on the Type 3.
@@gfbemc0256 Yep. I was 17. Manuals like today hard to come by. Not many in domestic repair understood it.
Hey Ivan, most GM's have an injector balance test under special functions. Makes it much faster to check than tying into each injector
Intresting problem. I have your pressure transducers. They are great at finding problems without having to tear things apart. I have never seen an intermittently leaking/not opening/closing valve but your explanation of the valve rotating and hitting a bad spot makes perfect sense.
Thanks, Ivan!
Had a few of those do that with crappy valve seats. More common was the early Colorado/canyon. Gm had us put stiffer valve springs in thinking that would make them seal. They later campaigned the complete heads! Did many!!! If you get the saab 9-3 ecotech turbo they have crap valves too but show up very low comp. Cold! I enjoy all the scope stuff. Thanks!!!
I have this same situation going on with my 2.4L 2011 Equinox. It has a rough idle, miss fires, and sometimes spits and sputters, but runs down the highway nicely. I've been waiting for this video for a while!
I'd likely pull the valve cover for an inspection of the valve train. I've seen others comment about a broken valve spring, but it could also be a problem with one of the cam followers, such as a flat spot or damaged needle bearings. If an intake valve isn't fully opening, it partially starves the cylinder of the intake charge, and a misfire results.
Would replacing the engine be a simpler fix for something like this? I’m having very similar issues with my Honda Accord j series.
scope the intake and exhaust valve thru the 4th spark plug hole. After that, do a cylinder leak down test with 30 PSI. If you hear leak from the throttle housing, it is an intake valve leak; If you hear leak from oil dip stick tube or. oil fill hole, it is a piston ring leak. If you hear a leak from the exhaust, then it is an exhaust valve leak. It does not matter.............car isn't worth persuing a fix regardless.
Great information gathering. You did prove beyond a shadow of a doubt it was compression, and my school of thought is there is more than one contributing factor. Between worn rings, pitted valves and seats, it could be all cylinders are on the cusp of misfiring and it doesn't take much of a drop for a misfire to occur. As you said it could be when a larger pit in a valve aligns with a larger pit in the seat there is enough of a drop in compression to cause a misfire. Maybe at idle there is a valve that is hanging up a little that does not happen at higher RPM's. A leak down test that has already been suggested would be another test, but it would not change the recommendation. Bottom line is as you said, run it until it either becomes undrivable or until the salt completely devours the car, which is a distinct possibility where you live.
After owning many GMs, the last of which was an 07 Grand Prix supercharged, I've come to terms that fishbite missfires are somewhat part of their designs. Although not as pronounced, more like a cough here and there.
Thanks for persuing this misfire Ivan. I also have a misfire from 1 of my 6 cylinders and have come to the same conclusion - just drive it until it get a lot worse. The car is not worth more than $2500 so I don't want to drop lots of cash into fixing it. 👍
That tailpipe gadget was a surprise for me. Always learning something new here. Thanks Ivan. I come here for sanity yet some of the cars you work on have insane problems.
Hi Ivan, as soon as you said valve is suspect, I thought he will use camera or do leak down, BUT not until the end. i was shouting CAM! LEAK DOWN! all the way until you finally did it, hahaha.
Many thanks for all your uploads, from Nr Liverpool UK.
Possibility the low compression is right at the edge of causing a misfire. Normal variability in compression causing some of the cycles to be below the threshold. I would expect it to get worse over time as more cycles fall below the threshold. Always look forward to your videos as you are one of the most intelligent auto technicians I've seen on RUclips. Have a great day.
I remember something like this, and it had the double valve spring, the outer spring was broken, I'm assuming rotation would seal sometimes, but that wouldn't account for running fine when cold or at speed.
One last check; a slow leak of water past the head gasket; open radiator cap to depressure the coolant; and see if missout continues. The weak valve spring suggestion, is a good one also.
Wow, you covered every single bit of the diagnosis! But I've heard about cobalt have breakage on springs or the valve rotated not always hitting that sweet spot. At least it's more comprehensive diagnosis, great video Ivan!
Most Comprehensive & BEST misfire Diagnosis I have found! EXCELLENT!!!
Run some Seafoam in a vaccuum line like the brake booster vac. might clean the valves and fix it.
Great video! Possibly exhaust valve not seating properly? Good luck.
Other issue it could be: Messed up spray pattern on the injector. Sometimes injectors flow fairly fine but they don't atomize the fuel well enough anymore. Air fuel mixture is not ideal in lean burn mode at idle.
Cool
I work in the method of... What do you need for ignition. You need Air, you need fuel, and you need spark. If you have fuel, and you have spark, then the problem is air. Because what is a Misfire? Poorly timed ignition, or just failed ignition entirely.
If you test for spark, and it's consistent, then you can rule out that part of the ignition triangle.
If you test and find you have proper fuel, then you can rule out that part of the triangle.
So you're left with air... Either the exhaust valve is sticking and letting enough air out that you lose stoichiometry, therefore no ignition, or late.. or the intake valve is sticking and not letting enough air in during the intake stroke.
@17:58
I have a 2002 Ford Explorer Sport Trac w/4.0 SOHC engine that does EXACTLY what this Pontiac engine is doing. Engine does not use oil. Only misses on idles. My mechanic has pulled out his last few hairs trying to sort this out. Thank you very much for your tenacity to follow this rabbit down the hole!
do a smoke test and /or cylinder leak down test.............
I had a similar misfire on GM 4.2l inline 6 with about 280k miles. I tried checking for intake manifold leak with a spray and found nothing. Since the valve cover gasket was leaking oil, i decided to replace the cover and intake gaskets. Turned out the intake gasket WAS leaking and the misfire went away. Ran smooth as new. I'm guessing that Pontiac has a lifter and/or valve spring issue.
HEY Ivan, I know you are a Bernie fan but you did not do the ole Bernie exhaust pocket notch inspection for a weak valve spring or bad exhaust valve guide where the notch moves around, I would think near the end of the video where you had 3 misfires near each other would be a great place to inspect, thanks for all the good videos.
We had lots of issues with carbon buildup on intake valves causing this. Good hot cleaning with GM Top engine clean and let it sit 1/2 hour in middle of cleaning helped them many times.
Ivan, u say u appreciate who is watching and I say appreciate ur time and effort to produce such an AWESOME information can not thank you enough for that u rock in my book always thanks for what u do really. cheeeeers from Ontario, CANADA
I must say that you in depth test & methodical approach is excellent Ivan. Fantastic in-depth testing, it is the simplest jobs that can sometimes be the hardest to solve. It would be interesting if it was just a valve spring as said 🤞🤞🤞
Very cool video 💪💪
Great video IVAN,as always.Why are you so sure the valves rotate? Without springs designed to do just that?I ask because a long time ago i worked on a friend's car a 305 GM Firebird that had spring retainers on the exhaust valves only that were called valve rotators.That was my 1st ex-poser to that system and it made perfect sense at the time.What you said about the valves haveing a spot where they leak makes sense too.my 1st thought was a sticky fuel injector.or a wire that's arcing.i wish you had pulled all the plugs and coils and compared them side by side.What if one coil has leakage of elec? I'm sure YOUR viewers like myself,want you to dig further to find the issue.Out of 1,000 cars you found the cause and this one eludes you???? how can to sleep???haha or eat??
Newspaper headlines>>>Chevy Cobalt defeats IVAN THE GREAT
scanner would have thrown a coil or injector code. When you can hear a misfire coming from the exhaust pipe, it is generally an exhaust valve problem.
I have a similar issue with my 2000 Pontiac Bonneville non-superchsrged. I have a misfire on cylinder 6. on idle only. Vehicle has 181K. It. I replaced all three ignition coils with the original ACDelco, and still have the same problem. The misfire is consistent and sounds more like a rolling idle . I have yet to do a visual inspection of the spark plug, wire, and fuel injector. I'll also be performing a cylinder compression and leak down test.
Light misfire at idle is almost always a compression problem, or occasionally a vacuum leak at that intake port through the manifold gasket area 👍
It looks like a piece of carbon has stuck to the valve seats.
When I did a small automotive industrial course (it was a prerequisite to becoming a diesel mechanic ,I did that because the automotive service course was full) at tech as a part of my higher school certificate one of my teachers spoke about how he cleaned the carbon off the exhaust valves in his old Ford Escort.
It would've been loud but he used to tip water down the exhaust ports while revving the crap out of the engine to break up the carbon on the valve seats on the valves & in the cylinder head after the exhaust manifold was removed !
thinking ceramic valve seat moving or cracked, GM used to make top cylinder cleaner or perhaps seafoam to try to clean a slight hardened carbon deposit on one of those seats, air in that cylinder may help if you hear some type of leaking .loved your tenacity
I have a 2008 dodge caliber same problem cylinder 1 and sometimes my check engine flashes and it'll stop flashing but it stays on. Sometimes code reads misfire and sometimes it dont also my valve cover started leaking oil like the other guy said his wifes mothers did. I was thinking if the injectors voltage was fluctuating but the guy may be right about the spring.mines got a 177000 miles. Its been doing this for about 6 months but i really don't have no mayjor problems and i was like you...just keep driving until i figure it out
Interesting case study Ivan. If that was in my shop I'd agree to tell the customer to keep running it until it gets worse. I also agree with that many miles it's not terrible looking on the bore scope. Thanks for sharing !
Really interesting case. Actually impressed with the mileage and decent condition, though it does appear that a valve job is due. The intermittent aspect is strange, especially when at one point 4 was not missing but 2 other cylinders were. Interesting! 👍👍🇺🇸🇺🇸
Probably it was cyl4 all the time, It could be false misfire data
That one is pretty clean inside the cylinder for 200,000+ miles. I'd do a valve job on that one for sure since its an easy teardown and the rest of the car looks good enough to support the $$.
Those coils look like $10 Ebay specials. They may not be THE cause of the problem but may contribute to it, especially if the customer said it was running fine 2 weeks ago. Dealing with an issue on a 2004 Saturn Ion with the same engine and 209K that may occasionally run rough and miss just on the first cold start of the day for 10-20 seconds. Was watching your 7 year old video, P0300 Misfire case study: 09 Chevy Cobalt, for ideas.
Well they 100% are not the cause of the problem. The problem came about before they started putting parts on the car. This was said at the beginning of the video
Great collection of data and good hypothesis of the culprit. No obvious flaw does track for such a subtle symptom, but you did the homework.
20+ years ago Honda, (and others), had carbon build up problems on the valves. I believe there was a TSB stating a crank no start condition related to valve sealing/carbon issues. I encountered one, and fed it plenty of carb cleaner while cranking cranking. I finally got it started, blew it out, and apparently solved the problem. A BG, or similar injector/valve cleaner, or GM TOP ENGINE cleaner is definitely cheap enough, and worth a shot. THAT, would be my next step.
Good morning all, woke up this morning and my brain was in overdrive after watching this vid last nite. Back in my analog day's found this almost exact issue. Short story, very high mileage, vacuum gauge diag, engine out cyl, heads off..... Very very worn valve guides. End of story
I would try injector swaptronics. And spark plug/coil swaptronics too,even if they are new. Also scope the crankcase pressure and cooling system with the transducer. Also would be great to see the ignition waveform at the moment of misfire. I doubt its broken valve spring bottom coil. We saw misfires on other 2 cylinders. This head needs service due to millage. In nowdays where scopes and meters are the first choice for diagnostics ,i would do leakdown test also. That could have pinpointed the problem.😊
I’ve had this before with the valve guides causing the valve to stick when the car got warm only on idle. It was a known problem with Fords ztec engines in the 2000 ‘s over here in the uk. They were replacing all the valve guides and valves under warranty. It was a pain trying to diagnose this without the tools that you have at your place, like the pico. It was guess work and a lot of unpaid hours diagnosing. In the end up we took a head off and sent it to the engineering shop who found the guides to be out of tolerance. Once the guides were changed out and new valves put in the issue never came back. It’s trying to explain this to a customer that it’s only a guess at this point until it’s stripped and confirmed, and if it’s not the valve it’s more diagnosis. I hope you get an end result, I would love to see a part 2!
Interesting case study ,im going with broken valve spring and maybe intermittant valve sticking due to poor valve spring tension maybe some gumming in the valve guide. Shame we will probably never know but I agree its way past money pit time for that car ,drooping head linings , transmission issues , ac issues suspension issues its not using much oil but oil leaks etc coming up . Drive it till it dies then off to the junk yard.
You're going to pay $1,500 to $2,000 to rip apart that engine to do maybe just a lap on a valve but you're the honest type you're going to replace everything most guys would just slap a valve and send her running
My belief is that as a condition worsens (compression, mixture, etc) you reach a point where an undesired event like a miss will occur intermittently until the condition worsens to the point the undesired event becomes consistent. Interestingly enough, my 1947 Chevy does this same thing, and no amount of idle mixture adjustment makes it go away. It is original, with one carb and one coil for all 6 cylinders - but who-knows-how-many miles. I haven't invested much effort in diagnosing it, because it has so much piston blow-by. So I'm already doing as you suggest, and driving it.
Try sticking exhaust valve guide in 1 and 4. This was my experience with at 2010 Cobalt. After going crazy, I found that there was a quiet recall on the cylinder head of that engine, only up to 100,00 miles. my engine was already 125,000. I pulled the head and sent it to a machine shop. The engine ran trouble free for the next 75,000 mile. after that the car went to the great junk yard in the sky.
I would try a sea foam clean job, for the valves.
1. Leave everything hooked up so it runs
2.take valve cover off
3.build a dam out of cardboard around the top of the head so the oil dont go all over everything
4.start it
5.smoke the intake
6.watch the valves
7.look for smoke on
Compression stroke
Look for smoke where?
If the valve doesent seat
Or a spring is broken compression will smoke
Out under the spring
Fascinating journey !! Learning tons from you and your incredibly talented viewers !!
My guess is a bent valve stem and some times its hits right and open other times it hits where right on the bend and only opens 10 or 15%
Ivan it might have been interesting to see the KV and sparkline for cylinder 4. I didn't see that in your library of waveforms. Max Vanderbrink's seminar indicated when there is a valve seating issue the KV would behave like an inchworm up and down in an inconsistent manner. A broken or weak spring would be more consistent. You might also have seen more hash in the sparkline when it misfired.
only thing i can think of is a weak valve spring ,see it before not often..an it was an cobalt .
Man im wanting to fast forward to the end but im checking to see if you handle this the way i have been doing. I really dont even care if mines fixed im just having a good time scratching my head and trying to come up with a reason for another test i can do
Due to running ok from cold and milage of vehicle. My guess from your data would be a sticking valve. Excessive carbon build up on valve stem and or tight guide. So yes, compression related fault.👍
So basically keep running it but add some seafoam to the gas and some Marvel Mystery Oil to the oil and hopefully get that loosen back up. Or tear the top end of apart and do a valve job and new lifters.
Don’t some of these Chevys have a pressed on cam gear? I remember hearing of them spinning on the cam and throwing timing off.
I agree needs valve job, But on a old junker like that just give it a small vacuum leak to up the idle rpm a bit haha.
I'm a little old school. I watching the pressure transducer and my brain is screaming leak down test.. Bad guides or seats or what ever, the job needs to be done correctly and by the apparent "pitting on the seat and valve faces, the whole head needs to go to the machine shop and not a cosmetic hand lap.
I would try an induction system cleaning but otherwise, just keep driving it. If it is valvetrain related, its not bad enough for me to justify opening it up unless the customer wants it fixed that bad.
What's the difference between a diagnostic tech and a parts changer? Both will have cars that get away from them and don't get fixed. But only a diagnostic guy will be able to learn and gain experiences even when the issue doesn't get resolved...
I would've swapped injectors. What if the injector had a bad spray pattern? That would give you an intermittent misfire at idle but at higher loads and RPMs you have much more airflow allowing for better mixture of non atomized spray patterns. I love that OTC pulser and I use mine a lot but pulsing an injector with static fuel pressure while the engine is off is a much different environment than with an engine running. You can't do an on car test for spray pattern. If you swap injectors and the issue stays on #4 only then can you REALLY say it's definitely NOT an injector problem.
I've seen intermittent compression issues due to intermittent valve sealing issues but they were cyclical. Every 4th valve event would have a consistent 10psi drop. There's no way a faulty valve lifter can cause a misfire for only ONE ignition cycle. Those valve seats definitely did look pretty nasty though...
I had a 2012 Ford Edge 3.5L 100,000miles with a single cylinder misfire on cold startup. Would only register 1-3 misfires on a cold start. You might feel 5-10 "fishbites" on the cold start. All on #4. I did long captures between #2 and #4 for in cylinder and they looked IDENTICAL. Could not see any difference. Put a pressure tester on the coolant expansion tank and after a few minutes I could see a mist in #4 but nothing in #2. Barely noticeable and could not see it in the captures no matter how hard I looked.
Comparing peak pressures between two cylinders isn't a straight forward task. When your pressure transducer was in cylinder #4 the peak pressures were pretty smooth but when it was in cylinder #3 the pattern had an oscillating ripple to it. You have to try and average out that ripple to be able to compare the two. Also you have to factor in engine RPM between two captures. A 30RPM difference will easily give you a 2psi compression difference.
It's also a good idea to increase your sampling rate for in cylinder pressure analysis. I usually go for 3MS. Zooming in on your captures while looking at valve opening and closing events shows the detail dropping off a bit. Not sure what the response time of your pressure transducer is. WPS500x is rated at 100uS.
Trying to make these kinds of calls without tearing a part an engine or loading up a bunch of parts is a tall task. Shop owners and customers alike seem to think it's "reasonable" to expect it of all techs but, uh, yeah... Not pleasant sometimes! Thanks for doing what you're doing!
Amazing analysis ! Thanks for sharing your thoughts / expertise !!
This one certainly is a mystery. I enjoyed watching your diag process 👍🏼
I have a very similar situation I'm dealing with now on a Chevy truck with a 6.0 v 8, intermittent miss on one and five cylinder, clears up off idle, switched plug, coil, wire, done fuel injector Ballance test, was as all equal, compression was 160 psi, checked cylinder leakage was well below 10 percent, checked fuel quality, had no fluctuation on a vacume gauge on the manafold, smoke tested the intake with no leakage from the intake manafold, at this point I can only think it has excessive carbon on the back of the intake valve soaking fuel causing a partial combustion or a cracked or weak valve spring, time for more digging I think, like that borascope picture 👍
Exhaust valve sealing and the lack there of seems to be a trend lately! Weaker metals, lack of oil changes along with always running a bit low from burning oil seems to be the killer of the exhaust valves. What else can cause excessive heat and wear on ex valves? Lean mix in that cylinder over time or is it more a seepage from a valve seal or piston rings or maybe pcv sucking oil into the intake over time or all of the above? Cool stuff!
If I see one more burnt exhaust valve and have to tear the head off I quit 😂
I'm about to take a road trip to look at a rare 1990 Lincoln Town Car that has the 5.0 but it's the first year of the new body style that got the 4.6 in 91 before the crown vic and grand marquis got it in 92. It's the first year of a new body style but everything else is what they had left on the shelf.
Good morning from Texas
Good morning from Pennsylvania
Good morning from new brunswick Canada
g'mornin (well afternoon now), from Ontario, Canada.
A very puzzling case study indeed. A compression difference of over 10 psi would cause a slight misfire. But a consistent loss of compression should show a much more consistent misfire. And what's with the misfire showing up on other cylinders? That gave me a WTH moment so I can see why you're struggling a little with this one. Now while a valve can rotate ever so slightly during a cycle, it will be very difficult to prove your theory without getting your hands dirty. I do feel that you are on the right track though after seeing those valve seats. Good gravy, they are burned! But I still would have liked to have seen the results of a leak down test. I am really hoping to see what happens next.
I had deja vu watching this. I ran into the same exact issue on that 2.2 engine in an HHR. Followed almost the identical diag process as yours and came out scratching my head. I suspected a valve sealing issue. The customer did not want to spend any more on the vehicle so I never did see it through.
Crazy case study! Superb diagnostic, Ivan - you ticked all the boxes! Engine looks in great condition for the mileage. Definitely let it run until it gets worse - then you can check valves and springs.
Ivan is the best diagnostician that I have seen. I would be glad if I had just half of his know how.
@@wallebo Besides his vast knowledge, he's got a very acute feeling for things. That's why I enjoy his videos so much.
@@JoseSilveira-newhandleforYT Agreed!
@@wallebo 👍
If you suspect a sealing problem, maybe an old fashioned cylinder leakdown tester would help. You could compare the leakdown percent with a good cylinder. Listen for air coming from tail pipe. I still take mine out of the antique drawer every once in a while.
I'd assume he's aware of a leak down test and would perform one if he felt it was necessary.
Hello
I am still learning oscilloscope skills. Do you think a cylinder by cylinder leak down test. One dry and one with oil in the b cylinder show more valve leakage on cylinder 4. We have seen weak valve springs cause running issues. We agree let the customer drive it until it in really bad
Ivan you finally got to it in the end - Carbon Deposits etc... To get a definitive answer you would need to spin the Engine over so all Valves are closed on the Cylinder then stick a Smoke Machine in that Plug Hole(not literally but yeah a hose!) & wait for a Smokin' Pipe! (excluding Leakdown of course so if it's bad just pull/loosen Exhaust Manifold Bolts🤔
I got a mysterious misfire on my rav4 99 too when still. Runs ok on highway.
This car has a few known engine issues. One of them is related to the harmonic balancer bolt backing off, causing the crankshaft pulley to bounce against the keyway. I would check said bolt to see if it is tight. If it is not corrected in time, the keyway will break. Which will throw off the timing, bend push rods and valves. Please let me know if you looked and what you found.
Great job as always. I was definitely following you there because I know that when I worked for a Chrysler dealership back in the day we would replace cylinder heads for an intermittent valve sealing issue causing a misfire. Anyway, out of curiosity and I'd be curious as to what you think. But if you had set up a secondary ignition probe on that cylinder, I would guess that when it misfired, if there was a cylinder leakage issue it would cause the burn line to go crazy because of all of the turbulence.
Did we do a Leak Down test? Love the videos and your patient approach.
That does look like valve trouble but you are not seeing any compression anomalies. It could be weak or broken valve springs. The valves are clearly not seating properly. As others have said do a cylinder leak down test. Higher speed will make the fault disappear. Having manufactured slow revving oil engines, good valve sealing is very important as in those engines compression is very important particularly if the engine is hand started. It is most likely a mechanical fault and will not be cured or found unless the valve guides and general assemblies are checked carefully.
I didn't notice the ignition coil drive signal being checked but I assume it was ?
I used it as a sync for the exhaust pulses! 😉
I would have loved to see a good secondary ignition pattern of this misfire. This is one of the best opportunities to learn from.
Had a intermittent misfire caused by hydraulic valve adjusters sticking open only at a set rpm . Caused by lack of oil changes. Hope this might help .
I have found mechanical issues doing relative compression, but you can find more information than relative compression on an absolute vacuum sensor , those small leaks are very visible on intake pulses , very intermittent your case but tha tool is power full
Just a thought; how about one of the exhaust valves sticking in the valve guide intermittently? Seen this years ago on an engine that only showed a misfire (skip) at idle. Very weird and unusual problem! Looks like you covered or ruled out all the other possibilities.
Great diag, Thanks!
Did you ever resolve why 1 & 3 were misfiring at around 19:35? Schrodinger says you should always check Powers and GROUNDS first!😄
yep, thats what im thinking theres a bad ground somewhere... it can show good continuity, but when the amps go thru, it breaks down,.
Could be a leaking head gasket cos why does it misfire only when its hot , did see some rust marks at the top of the cylinder .
I would suggest watching ignition primary, injector current and i would suggest watching fuel pressure with the scope when the intermittent misfire actually occurred...probably would help paint a better picture.
Hard to call compression issue without actually seeing an issue with the scope in cylinder.
One thing to remember is what John Thornton teaches is that Intake affects compression and exhaust affects combustion.... seems like this vehicle is inhaling and compressing air in #4 just fine... is it intermittently not releasing the combustion properly🤔
Maybe a transducer in the intake manifold might show if exhaust is being released into the intake as opposed to the exhaust stream
I have the same problem with my '08 Avalanche, except it's on cylinder 7. Dealer said it was a "ghost" code. Changed plug, plug wire, coil, and fuel injector. They also did a compression test and told it had "perfect" compression. Still doing the same thing....
07 Tahoe in the same exact situation on cylinder 6
That's dealer speak for hand us $1,100
I had a 97 Cavalier that did this same thing but worse. I threw the parts cannon at it after long diags. Plugs, wires, coil, map, timing chain and sprockets, tps, checks for vac leaks (none), coolant temp sensor, crank sensor, compression test, fuel pressure test, new injectors, and new valve assembly. No change at all. I took it to the stealership to help diagnose to no avail. Out of curiosity, I changed the computer. Guess what, it worked. I quickly sold it after. Good luck with this POS!
Parts cannon to the max LOL!
The G8 that beat PHAD? No way. You'll figure it out if not by yourself then with the help of the PHAD community. Thanks Ivan!