6 Advanced FDM 3D Printing Tips When Adding Metal Parts to Your Build

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  • Опубликовано: 27 сен 2024

Комментарии • 332

  • @Theprofessor1212
    @Theprofessor1212 2 года назад +518

    One suggestion, try using square nuts as opposed to hex nuts as they don’t wear out the plastic as easy as hex nuts in case of over tightening.

  • @kurtcrafton
    @kurtcrafton 2 года назад +584

    The pause feature is not limited to just stratasys software. I can very well do the same thing in Cura using the "Change at Z extension" with this extension I can add custom g-code to park the print head by layer number or using overall height allowing me to add fixed in place nuts, mesh, ect

    • @jessem8928
      @jessem8928 2 года назад +11

      Any recommendations for videos on how to do this?

    • @ConvSegmet
      @ConvSegmet 2 года назад +57

      Prusa slicer has an especially easy pause at a layer feature as well.

    • @theeddies
      @theeddies 2 года назад +20

      @@jessem8928 Search "CHEP pause at height" I would send you a link but they often don't work in comments.

    • @Edgard422
      @Edgard422 2 года назад +11

      I think you can also add a firmware pause command at any step you like by editing the g code file.

    • @ilyarepin7750
      @ilyarepin7750 2 года назад +16

      I can do the same thing without cura just by opening the gcode in a gcode editor and just search the layer I want to pause at and insert a few lines of gcode to pause it.

  • @b5a5m5
    @b5a5m5 2 года назад +42

    1:30 "The roller chain sprocket is going to need to be made out of metal because of high force on the part"
    * Uses 3d printed plastic pegs printed onto the belt sprocket to transfer torque with a sheer force across the layer lines at a smaller radius than the sprocket *

  • @x4runnergunnerx9
    @x4runnergunnerx9 2 года назад +183

    I've used most of these but embedding 3D printed parts mid-print to avoid supports is a new one for me! I will have to incorporate that into a design for sure. Very helpful video!

  • @opensourceeducated2862
    @opensourceeducated2862 2 года назад +201

    Literally incredible. I'm leaving a lot of FDM sophistication on the table. The printed part within the other printed blew my mind 😳🤯

    • @kailuasurfing
      @kailuasurfing 2 года назад +5

      My thoughts exactly

    • @sqeaky8190
      @sqeaky8190 2 года назад +1

      Me too. I would probably want to to print the inserts first so that they could be check and failures isolated, but a ton things could be printed at mismatched orientation like this for a bunch of reasons.

  • @monkeysfromvenus
    @monkeysfromvenus 2 года назад +5

    Printing those shelves and inserting them mid-print is some serious outside-the-box thinking. Awesome!

  • @SrikarMaddula
    @SrikarMaddula 2 года назад +9

    I've had an entire course on additive manufacturing last semester and such examples were barely covered if any. This legit gave me quite a few ideas on solving a problem on a current project. Why they don't talk about it in college is beyond me.

  • @nayvinyami
    @nayvinyami 2 года назад +3

    Incredible insight, blew my mind away when you flipped the baffles on the build plate to assemble later mid-print.

  • @Sembazuru
    @Sembazuru 2 года назад +32

    All of these techniques are also applicable in the hobby space of 3D printing. I can probably do almost all of these techniques on my Prusa MK3S using PrisaSlicer, though I'm limited on the type of thermoplastics that I can use on my open frame printer since I don't have an enclosure to put around it.
    The technique of embedding other 3D printed parts is probably the only one that I hadn't thought of before. Thanx for introducing me to that idea.

  • @seanw1550
    @seanw1550 2 года назад +7

    This is fantastic. It exemplifies an entirely new way to optimize 3D printing with FDM. I’ve done this technique with magnets and nuts but this video opens my eyes to much bigger possibilities.
    It also generates a lot of discussion below that is also very helpful. A bunch of us have already been doing this a little bit, here and there, but this video opened up the discussion. Really valuable.

    • @Trimech
      @Trimech  2 года назад +1

      Glad it was helpful!

  • @Perry_Wolf
    @Perry_Wolf 2 года назад +42

    Strangely, my biggest take-away from this is the non-metal, large overhang part you printed there. Had never thought of that. Other than that, I've used the "Pause at Height" post processing script with Cura and have imbedded weights in fidget spinners, magnets in a cup bottom so it's secure on metal surfaces , and a bunch of other things.

  • @EeliyaRasta
    @EeliyaRasta 2 года назад +1

    I learned more about how to design and print my parts in this 6 min ish video than my 3 years of experience in 3d printing😅
    Thank you!

  • @dealerofdeeth6043
    @dealerofdeeth6043 2 года назад +3

    5:00 sir, you might want to see a chiropractor for your back. heavy, repeated lifting, such as that massive cranium, may strain it.

  • @desparky
    @desparky 2 года назад +8

    I've embedded magnets and nuts into builds, but hadn't considered the other tips. Thanks for sharing.

  • @KHFilms
    @KHFilms 2 года назад +10

    This made me seriously rethink of the capabilities of my fdm printer. The embedded nut or magnet is a true classic but the rest of these I've never even considered.
    Really informative and well made video, I hope to see more like it soon!

  • @ozespresso
    @ozespresso 2 года назад +5

    Well done! I know some of these methods but the carbon fiber and the way to avoid support are very impressive!

  • @Chimney_Swift
    @Chimney_Swift 2 года назад +2

    4:24 that's actually brilliant, I'll have to remember that for the next time I can't just design around this issue

  • @JoeStoffa
    @JoeStoffa 2 года назад +10

    These are excellent examples, thank you for producing/sharing this. My favorite reinforcement are stainless steel screws. In addition to what you would expect (a steel rod significantly increases resistance to deflection/shearing) they are also quite good at moving a force on the shaft to the head. I've had a few pieces that wouldn't work because a sideways load (impact) would delaminate the z-layer easily (even with PCTG and isotropic polymers), but a screw head transformed this into a bending mode on an x-y layer, and all was fine.

    • @Trimech
      @Trimech  2 года назад

      Most welcome. Glad you found this useful!

  • @beauregardslim1914
    @beauregardslim1914 2 года назад +2

    Great stuff! Sharing tips that everyone can use (but easier with your product) is a great way to do marketing. Like others have said, the 3d printed part inside the 3d printed part is one of those ingenious "Why didn't I think of that?" ideas. Another thing you can insert: electronic components and wires.

  • @heavydamage8799
    @heavydamage8799 2 года назад +9

    This was really useful. I'm working on a unusual water pump, the chain and nut insert techniques were really really useful. Thanks

  • @martinbrodecki6860
    @martinbrodecki6860 2 года назад +6

    Greate video! I especially like the idea of combinding plastic parts mid printing. I dont know if you mentioned it but personaly I like to preheat any metal parts to bed temperature before inserting them, just to avoid the risk of warping or layer seperation.

  • @Jakielopez
    @Jakielopez 2 года назад +4

    Really interesting to see different way to use FDM printers. I never thought to stop the print and assemble the part to eliminate the need for supports. I'll definitely be trying to implement these ideas in future projects.

  • @seankelleher4976
    @seankelleher4976 2 года назад

    Assembling mid print to cut down on support material is absolutely genius 👍

  • @ConvSegmet
    @ConvSegmet 2 года назад +8

    This is an very useful video. Great ideas for all sorts of inserts.
    Humble suggestion, when inserting nuts i found it worth buying an inexpensive square nut assortment in place of hex nuts. The longer edges are less prone to deforming the plastic and spinning if you get a stuck part.

  • @nahuelelkpo23
    @nahuelelkpo23 2 года назад +1

    I've thought of this before, but the 3d printed part as an insert and the carbor fiber rods blew my mind. Specially tge 3d printed insert, genius.

  • @auxchar
    @auxchar 2 года назад +1

    I've done this before with hex nuts and bushings, but I hadn't considered applying it to 3D printing parts to avoid support material. That's a very interesting technique, very mutch appreciate it!

  • @williamfrance-
    @williamfrance- 2 года назад

    Can’t believe I’ve never thought to simply pause the print when incorporating other materials like metal inserts into my projects. Thanks for the great video!

  • @rixochixo
    @rixochixo 2 года назад

    BRO also the last build with the carbon fiber insert is genius!

  • @dirtdart81
    @dirtdart81 2 года назад

    How does this have zero comments? These were ingenious techniques for making your prints more useful. Can't wait to give some of them a try!

  • @_the_Chad_
    @_the_Chad_ 2 года назад +1

    Some excellent ideas I want to try! Two things to note are that McMaster has a huge amount of Cad models available for downloading and that super glue on the metal piece can help with the first layer adhesion.

  • @robertgcode965
    @robertgcode965 2 года назад +1

    3:58 WOW! I could've not thought of that myself. This will definitely be useful in my future projects.

  • @alexon2010
    @alexon2010 2 года назад

    sensational video, best video I've seen about the use of 3D printing... and it's not a little video I watch, I'm manufacturing a CNC Router, quick to assemble and disassemble and even for industrial use, I'm a Systems developer and Graphic Designer and of Product

  • @new1ru
    @new1ru 2 года назад

    A very refreshing view on subjects we all struggle with!

  • @joannot6706
    @joannot6706 2 года назад

    Holy crap! You people are 3D printing Ninjas! especially this part 4:36 wow!

  • @robinhoed5729
    @robinhoed5729 2 года назад

    love the idea of support less 3D printing when ever I get a difficult part I print it in pieces and glue it to getter when it is don this is a way better solution very creative thx

  • @kaedkay2472
    @kaedkay2472 2 года назад +1

    Fantastic video. I genuinely hadnt thought of using previously-printed parts to embed into a larger assembly. Fantastic tips.

  • @jorelplay8738
    @jorelplay8738 2 года назад

    I have no idea why RUclips suggested this video to me, but it looks interesting.

  • @jmtx.
    @jmtx. 2 года назад +1

    Inserting 3D printed structures mid-print is quite thought provoking. Thanks for capturing all these ideas here.

  • @Christopher_Gibbons
    @Christopher_Gibbons 2 года назад

    How is this not getting more attention?

  • @dobarek4548
    @dobarek4548 2 года назад

    Holy Shit! Yesterday was my first time putting magnets in a Print, then today I saw this. I already knew that I could drop-in metal parts, but the mid-build assembly print reducing the Supports, time and so on is absolutely amazing O.O

  • @tazanteflight8670
    @tazanteflight8670 2 года назад

    This video has a truly incredible number, and quality of ideas, and inspiration.

  • @syber-space
    @syber-space 2 года назад +4

    Definitely neat techniques, though they certainly don't require any specific software or hardware. This can be done on any machine with some careful pre-processing and planning. PrusaSlicer's and Cura's modifier meshes can help out a lot here too, and both are completely free!

  • @tbren6707
    @tbren6707 2 года назад +5

    Really awesome video! I've used the idea of pausing and inserting different hardware to my prints, but you showed some amazing yet simple concepts. Definitely a reminder to me to "think outside the filament" and incorporate other pieces to make my designs better. Thanks!

  • @yagosantiago10
    @yagosantiago10 2 года назад

    That's insane, all of the things in this video I haven't seen being done before

  • @SirSpence99
    @SirSpence99 2 года назад +2

    It is worth noting that superslicer (free) has the built in option to, at any layer add in a pause command. (Or any arbitrary GCode for that matter.)
    So you should be able to do this on *any* printer that doesn't lock down what slicer you can use.

  • @drfailbucket
    @drfailbucket 2 года назад

    Damn... Learnd more in these ~7 minutes then in 2 years of RUclipsing how to solve some problems 😂 amazing job and thanks ALOT for these enormous tips 👏👌

  • @smalkglass9869
    @smalkglass9869 2 года назад

    this is incredible! much love! 4:40

  • @plane9182
    @plane9182 2 года назад

    That’s pretty crazy. I would never have thought to print and insert a 3d print into a larger print while mid print!!

  • @alangregg7171
    @alangregg7171 2 года назад

    phenomenal! I've done some basic things like adding nuts, but this is of a whole different level.

  • @JamesFraley
    @JamesFraley 2 года назад

    That pause technique is cool!

  • @DJWhitelow
    @DJWhitelow 2 года назад

    Seen magnets & nuts etc been inserted in this way before but this is next level, really cool stuff!

  • @glennleader8880
    @glennleader8880 2 года назад

    There were some cleaver techniques employed here. Thank you for sharing them.

  • @EdydeLeon
    @EdydeLeon 2 года назад

    Randomly came across this video in my home page. Very interesting ideas! Thanks!

  • @mikoaj2323
    @mikoaj2323 2 года назад

    Thank you very much for this video, I've always putted hex nuts instead of those inserts, but tip with printing few parts, then putting one on another and continuing printing is weirdly something i did not think about. This shows whole new level of 3d printing

  • @Flapdr01
    @Flapdr01 2 года назад +4

    If the torque is high enough to require a metal sprocket this part is going to fail instantly on the small plastic studs in the middle. Use some metal studs at least...

  • @RonnyHanssen
    @RonnyHanssen 2 года назад

    Wow. This was so enlightening. Great tips. So obvious, when seeing it demonstrated. Thanks for sharing.

  • @weisnowhere
    @weisnowhere 2 года назад

    These techniques are great! Can't even pick a favorite!

  • @AerialWaviator
    @AerialWaviator 2 года назад

    Great examples of FDM 3d printed composite part builds.

  • @user-il8gt2ev9d
    @user-il8gt2ev9d 2 года назад

    4:00 Mind blown, never thought about that as an option. Much better than splitting the model to reduce support

  • @Festivejelly
    @Festivejelly 2 года назад

    The e3d tool changer is ideal for this. Basically you have a pick and place tool to drop in the nuts... no manual intervention needed.

  • @mr.slappy6944
    @mr.slappy6944 2 года назад

    Deam, this is brilliant! I just made a part with cutouts to insert hex nuts (using supports), but this makes more sense.

  • @cmyip11
    @cmyip11 2 года назад

    Great idea, 3d printing can print something not only by one single material but also 2 different material at the same time. For example printing a beam with one side hard and one side soft.

  • @Evinosx
    @Evinosx 2 года назад

    I've thought about doing this but haven't got around to trying it yet. Thanks for the ideas.

  • @ross2k220
    @ross2k220 2 года назад

    Wow that blew my mind, I'll be looking at the capabilities of my ender 3 totally differently now

  • @johnvodopija
    @johnvodopija 2 года назад

    Thank you for sharing these very useful examples. I just need to configure my printer to pause correctly and I’ll be up and running. Cheers 👍😎🇦🇺

  • @Nobody-Nowhere
    @Nobody-Nowhere 2 года назад

    Next level tips, great way to look at 3d printing.

  • @jimmycrawford2977
    @jimmycrawford2977 2 года назад

    I though this video was going to be a gimmicky ad for a company, but you guys showcased some amazing techniques that I could easily see being added to my workflow in the future! Thank you for the high quality and thought out content!

  • @andreipirlea3102
    @andreipirlea3102 2 года назад

    This is nuts!! FDM at its finest. Good job

  • @kibbycabbit
    @kibbycabbit 2 года назад

    Great idea! You just help us to think of possibilities that we haven't thought of in past. Thank you!

  • @B4I34
    @B4I34 2 года назад +1

    Great tips! Not all new to me, but especially the insertion of printed geometry is interesting and I have to consider this some more in my designs.

  • @robduquette1736
    @robduquette1736 2 года назад

    These are some really awesome techniques! I knew about the hex nuts as threaded inserts, but the other tricks blew my mind!

  • @plymouthrovadventures.646
    @plymouthrovadventures.646 2 года назад

    Do we need to heat the Metal parts before inserting them into the 3D part ?? Thanks... This is a whole new world you have created for me.. Thank YOU.

  • @akro9777
    @akro9777 2 года назад

    Really liked this demonstration. Def will check out insight.

  • @luke.perkin.inventor
    @luke.perkin.inventor 2 года назад

    Some excellent tips here! Thanks!

  • @netroy
    @netroy 2 года назад

    Those are some really good tips. Thanks

  • @3dideassangil
    @3dideassangil 2 года назад

    Thank you very much, I'll steal all these ideas. I suscribe.

  • @nonyabidness8682
    @nonyabidness8682 2 года назад

    This is brilliant. Thanks for sharing!

  • @sepro5135
    @sepro5135 2 года назад

    Great Video, thanks for the Ideas and inspiration!

  • @bubbasplants189
    @bubbasplants189 2 года назад

    Great video thanks for sharing. I like the idea of splitting the part and stacking components mid print!

  • @Gararrad08
    @Gararrad08 2 года назад

    This is that amazing information you're grateful to learn while also feeling like a moron for not thinking of yet.

  • @PFBruno3
    @PFBruno3 2 года назад

    Never even thought to do this! Awesome!

  • @EnnTomi1
    @EnnTomi1 2 года назад

    awesome video. i always had similar ideas. but the lacking feature in existing slicing/printing software kinda deterred me from even trying.
    this is truly work smarter not harder.

  • @ChristophLehner
    @ChristophLehner 2 года назад

    Really comprehensove Video 👌

  • @adcrane
    @adcrane 2 года назад

    Insightfull. Great work.

  • @NabilTouchie
    @NabilTouchie 2 года назад

    4:45 miiinblowwwn!! great ideas! thanks

  • @papercrowe8772
    @papercrowe8772 2 года назад

    Wow these are some great techniques, I will definitely be trying to use these in some of my coming projects!

  • @facenameple4604
    @facenameple4604 2 года назад

    This is a mind-blow for me. Absolutely amazing.

  • @ericvenneker
    @ericvenneker 2 года назад

    Very smart ideas! I will keep this vid saved for future reference. Thanks 👍

  • @SantaDragon
    @SantaDragon 2 года назад

    Thanks. Great video. I will start with implementing these ideas to my upcoming creations for improving the stiffness.

  • @csar9097
    @csar9097 2 года назад

    Nice tips. Very clever. Thanks

  • @mists_of_time
    @mists_of_time 2 года назад

    These are very valuable tips, thank you. I will totally try doing this with my 3d printer.

  • @johnathanclayton2887
    @johnathanclayton2887 2 года назад +54

    Those are some great ideas! I love it! I'm sure your Inight software makes it very easy to accomplish.
    But you can do these things in common 3D printing slicers as well. Cura and Prusha slicers allow for pausing after a certain layer to insert components.

    • @jessem8928
      @jessem8928 2 года назад

      By just adding G code at a specific Z hieght?

    • @pirncho
      @pirncho 2 года назад +15

      @@jessem8928 Just add a filament color change at the desired layer and when it pauses and waits for you to change the filament, place the new component and dont change the filament.

    • @cazdghost
      @cazdghost 2 года назад +12

      @@jessem8928 I am using Prusa Slicer. you can add pause inside the slicer itself. at the Sliced preview. there is a + Icon at the timeline where in you can add pause, color change or specific custom gcodes.

    • @PAXthe4Th
      @PAXthe4Th 2 года назад +1

      I have a good reason to leave makerbot behind now

  • @hjoore
    @hjoore 2 года назад

    Genius! Awesome inspiration for designing FDM parts.

  • @A1OFFENDER
    @A1OFFENDER 2 года назад

    Epic video brother

  • @wonjaejang2153
    @wonjaejang2153 2 года назад +3

    Nice video! I think the only thing I would change would be the sprocket pulley. Rather than relying on the 3D printed part to transmit torque through the 4 small cylinders, you could press fit or bolt all the parts together in the end.

    • @Edgard422
      @Edgard422 2 года назад +1

      Yes, relying on layer adhesion for all the torque transmission is a bad idea I think.

  • @jonmayer
    @jonmayer 2 года назад

    Nice techniques. I've been thinking of doing this with the nuts before, just never got around to trying it.

  • @manxman8008
    @manxman8008 2 года назад +1

    Excellent!

  • @gregorzimmermann9495
    @gregorzimmermann9495 2 года назад

    This way of thinking helps me a lot! Thanks

  • @dleivam
    @dleivam 2 года назад

    Awesome.. You gave me a lot of new ideas.. Thanks.

  • @Jandodev
    @Jandodev 2 года назад

    Some of these techniques are amazing!