Incredible Process Of Making FlyWheel Ring gear Of Suzuki Mehran
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- Опубликовано: 1 сен 2023
- manufacturing #amazing #autoparts #business #businessideas #industrial #industrialsolutions #industries #manufacturer #small_scale_business #smallbusiness #viral #viralvideo
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Considering the majority of this type of content, this is damn impressive. Buildings still run down, floor is dirt, and men still do honest work. A CNC machine? Eye protection? Gloves? Impressive. Ever notice the creative jigs, tools, etc in these videos? Someone figures out a process, gathers the equipment, builds simple jigs, and put people to work. As always, there is a behind the scenes person pulling the strings. And making the money. Damn. I just described America.
Судя по качеству последних европейских и азиатских моторов и других агрегатов основным поставщиком деталей для конвеера являются вот эти вот ребята.
😂 Да тут еще хоть какое-то качество наблюдается!🤣
Нифига, у них теперь еще и полноценный ЧПУ токарный появился!
в 21м веке люди живут!
И гнутый электрод отменили 😅
that guy on the drop saw is soooo Mad Max
Imagine if they put the gear on movable carts rather than throwing it on the dirty ground after each step of the process
If I ran the place, I would spend a few days making work tables, carts, and organized racks. Get all of the work up off the ground. It seems very inefficient to me. The amount of unnecessary energy that is expended simply picking parts off of the floor/ground is huge over time. But they do make good parts with the machinery that they have. I'm not sure though if the steel is tempered properly for its end use.
@@edschultheis9537 from what I've seen throughout the years is in Pakistan and India the worker is "expendable", they're basically slaving away, (just remembered, EGYPT TOO! Egyptian workers in Jordan and much of the middle east are worked to death), in Jordan, it was cheaper to bring a bunch of Egyptian workers to carry bricks up a 7-floor building for an entire day than it is to bring a truck with an extendable boom that'll do the work in less than an hour. they owner simply doesn't care, he doesn't see the workers as human.
Где по другому. @@karoma7898
Первый раз увидел работника в ЗАЩИТНЫХ очках...
Просто очень ветренно.
это для сюжета. очки дороже рабочих нидай бох поцарапают!
Главное в платьях работают, а если затянет.
@@user-ro2nk4kb5w этот негр сломался несите следующего.
Я увидел чудо: в Пакистане есть станок ЧПУ.
Я слишал, их всего три на всю страну)
Dizem que eles tinham 5 ,mas venderam 2, pra China
Термообработки я так и не дождался.
Химическая закалка.
@@sergeytestov4865 бендикс живее будет))))
@@chack1965Зака́лка, или закаливание, - вид термической обработки материалов (металлы, сплавы металлов, стекло), заключающийся в их нагреве выше критической точки (температуры изменения типа кристаллической решетки, то есть полиморфного превращения, либо температуры, при которой в матрице растворяются фазы, существующие при низкой температуре), с последующим быстрым охлаждением.
@@chack1965сам придумал или кто подсказал?)
@@chack1965еще смотри не скажи кому😂
I'm fascinated by these videos, at every stage the item is thrown on the floor, why not use benches, that'll save some backache..
Agreed. By the time these workers at 45 they are so riddled with pain they can hardly work. How hard would it be to have a bench connecting all the stages.
They do all their work from off the ground !!! My back wouldn’t last 5 minutes 😩
В Индии это похоже на фетиш. Смотрел много видео. Везде кидают на землю, потом с трудом поднимают. И везде грязь и пыль.
До культуры труда им очень далеко.
@@edaminev Возможно ли это как-то связано с кастовой системой, высшая каста бросает его на землю, чтобы низшая каста могла его подобрать, тем самым утверждая свою власть?
@alexbaxter9512 that's the dumbest thing I have read in a long time.
Кольца не закалили, просто сделали вид(заворонили), что они закалены вот такой вот хлам и продают
@@davkras1942 Феном можно нагреть "спец"
А мне не понятно. Они кольца сваркой сварили. Потом без термо обработки на мехобратботку . Да у них должны резцы на ЧПУ лететь каждые пару деталей. Явно какойто обман в съемке. Или они с чистого железа эти шестерни делают.Спецально под дурачков косят
Так сталь низкоуглеродистая😂😂😂😂😂😂
Какая-нибудь ст3. Вон она как легко в бублик сворачивается. Швы на такой стали будут незакаленные.
@@andipak никакого обнана! настоящее японское качество!!!
@@andipakни не нуждаются в закалке
Nice Process....❤❤❤❤❤..
Amazing work
Everybody is complaining about them trowing it on the ground again and again, these people don’t have backaches they are backaches
Can not believe the 'throw-away' nature of each stage of manufacturing...... instead of let's say sliding the rings over a slightly angled tube or pole that the product can slip down.
Easy materials handling thereafter
Всё отлично,но зачем бросать заготовки напол,бросайте в банки потом их проще передать на другой процесс и ненадо поднимать с пола
Labour is cheaper than jars!
Чтоб железка знала где её место!
Вы не понимаете, это часть национальной культуры производства.
Mechanically inclined goat farmers.
так положено! еще надо скотчем обмотаться ебнуть кувалдой и какимто говном обмазать держа деталь ногами
На высокочастотник для закалки зубьев ещё не заработали видимо. Столько труда впустую😮
Без закалки это не законченное изделие!
зато с щелочным воронением
Да ктож знает, ктож знает)
Material saving good 😊
Great 👍
Всегда с восхищением смотрю подобный контент! Старые станки, отсутствие нормальных человеческих условий для работы, но люди знают свое дело и имеют огромные знания, опыт! Респект и Уважение!
Может это наше будущее... Только такие, мы уже сдали в металлолом...а другие, нормальные, нам, не продадут...
With the equipment available and those conditions, what these skilled workmen produce is nothing short of remarkable, well done.
Remarkable is the word
Следующее видео хочу о производстве индусами турбореактивных лопаток))
The Russians would be first to buy them.
@@metricstormtrooper сало уронили
Nice ❤Nice
заворонили химически-типа закалку прошли, на самом деле сыромятина
Черно и ладно😂
@@davkras1942 сами то не дурь написали?! Греют максимум до 200 градусов для посадки, а не до 860 и в масло или воду.
Glad to see them taking all the necessary safety precautions.
All those chemicals get dumped into the local waterway (river) when they're finished with them
Really good work
Good videos ! 👍
Good.😎👍
Is the chemical treatmentphosphating to prevent rust.
That chemical treatment is done to make it look like the gear has been heat treated. Those are mild steel rings and they will not last long.
the chemical treatment is simply black oxide treatment, it is a common enough treatment for ferrous parts that simply gives some rust resistance, it is not meant to enhance strength
Normally, Flywheel Ring is made of Pig Iron.
You just buy a pack for spares
I am using it since many years it's work for long at least 2 years or more
@@husainzaidi1527Pig iron is a crude form of impure iron derived from smelting iron ore. Ring gears such as these in the video are made from steel which is a far higher quality processed material than pig iron.
Weird how you don't line the rings up before making the gear teeth
GOOD JOB
Sensacional parabéns
I'm never buying a Suzuki now...
Это кошмар, а не производство 😢 поэтому сейчас все одноразовое качества нет от слова совсем, потому что производят такие черти всё
A master piece
Wow 😳😳
I didn't see any heat treatment. Soft iron gear? Chemical effects give it a color as if it had been broken by heat treatment. Didn't the material harden from so much soaking?
That's why they make so many of them, they only last three months probably.
12.35 ish onwards. Looks like hot salts infusion to me. Then rinse, then neutralise. He then blackens them and finally oils.
@@chrisbis36ify In a plastic barrel with some chemical balls in it? He doesn't look hot. Neither is iron.
@@azrael834 no..... the metal looking tank. Brown in colour (liquid) its bubbling, which makes me think its heated. There's a tall gas cylinder on the left.
You will notice for the latter stages, they don't handle the gear by hand, but rather carefully on the end of a slight hooked long rod. Maybe they have been heated somewhere.
@@chrisbis36ify If you look at it, it picks up the waiting parts from the ground with the hook tool, which cannot be hot. The angle tool is needed because there are caustic liquids in the barrels. You can't dig into it with your hands. It is possible that these parts were heated in one of the phases that were left out, but then they should have been heat treated immediately while the metal was still glowing. And because of that, he would have already discolored. The way I see it, they use various acid tricks to make a hardened level, as if that would have happened.
ТОПГАН ПУЛЛАРИНГГА АЛЛОХИМ УЗИНИНГ БАРАКАСИНИ ЗИЁДА МУЛ КУЛ КИЛИБ БЕРСИН ...АМИН...❤❤❤❤❤❤❤❤❤❤❤
The workers are hardworking, but they are poor, the owner does not provide them with basic protective equipment - gloves.
Muchas bendiciones
Saludos desde República Dominicana
These people work good job
Отрезной круг без защиты ,ни какой техники безопасности.
защиту трУсы придумали, кто не рискует тот не пьет шампанское
Cool and good enough for small engine that crank over easy they should last a while but they really should be tempered steel for bigger ones
OK I see you working very good
ого! импортозамещение подвезли!
ワークを床にぶん投げておく工場って日本では見かけなくなった。
Good👍👍👍👍👍💯💯 pl s
What I can't understand is why create something then throw it on the ground which the makes someone have to pick it up and carry it to another place then throw it on the ground only to have the same process repeated until the product is finished? Can they not get better organized?
They dont care about the backs of their employees. Could You imagine how much better this operation would look with some benches and some wheeled carts?
Es muy increíble la fabricación de estas volantas por Ustedes. Me agrada mucho la coordinación de todo el equipo, ese compañerismo para que todo salga bien.
Deberían hacer una sucursal en Cali Colombia, yo invertiría.
didn't know chocolate milk could be used as cutting fluid
شیر شکلات نیست ، آب صابون هست
آب صابون ترکیبی از سود آهن و گازوئیل و آب و چند مواد دیگر میباشد
👍🏻👍🏻👍🏻👍🏻
good working.
Покрасили шестерню якоби она термообработана))
Ага, мало того что сырая , так еще и сварена...
@@SilverRainSR свареное не может быть сырым
@@user-cc9hi3kt4u 🤣🤣🤣🤣
Very good
Segun mi opinión trabaja con acero AISI 1045 o AISI 4140, y el endurecimiento lo realiza con proceso de NITRURADO en Sales , buena técnica, falta adecuarse un sistema Lean y 5 Ss mínimo mas el tema de seguridad personal.
A técnica da peça não discuto, mas a maneira de fabricação (om/organização e método) e mais o ambiente de trabalho não são de uma fábrica. Muito rudimentar e poluído. Pobres trabalhadores. Alias vendo outros vídeos, é característica deste país.
Mehran is like Maruti suzuki 800, older version. Which only rich ppl can afford in Pakistan.
There must be a lot of "rich people" in Pakistan, judging by the number of ring gears they are making... these certainly, guys are not rich...😧
They’re working hard even though they’re not wearing any protection gears to work but still make the job done perfectly.
👏👏👏👏👏👏
👍👍👍👍👍❤️❤️
സൂപ്പർ
No heat treatment i like my flywheel ring that will last a few months
I thought hardening was essential?? For starter rings. I can't believe it's not hardened.
Isıl işleme gerek duymuyorlar deneme yapılmış daha önce
@@swarfs that's what she said
@@swarfsRing gears are not hardened. I have replaced many flywheel ring gears over the years and to remove the old worn gear we simply drill a hole just beneath the teeth and give it a couple of blows with a hammer and chisel. They are quite soft and ductile.
@@howardosborne8647 The body of the ring gear is not hardened, it has to be more ductile to shrink fit and grip onto the flywheel. The teeth are hardened to resist wear, typically to over 45 Rockwell hardness.
Когда маслом смазывали было видно, что это только для видеосьемки делают. Все следы масла на земле и на столе были свежими старых пятен не было.
Обьясняется просто: они обычно не смазывают так тщательно: просто масляной тряпкой с одной стороны детали мажут и суют в пакет. За несколько дней масло пропитывает всю деталь.
Mặc đồ này nhìn sợ thế nào ấy...sợ bị cuốn vào thì nguy hiểm lắm...
Молодцы 💙
Штото я с химией не разобрался, это что цементная?
No hardened?
It is not always beneficial to harden some gears because they may actually wear faster and crack under the constant starter gear engagement.
@@sgtbrown4273 but they need to be tough because the gear from the starter is pretty hard/tough. It would wear down a too soft metal fast
Flywheel ring gear is used for starting the engine. It connects to the starter motor via a solenoid. I hope this material is not plain Mild Steel, as that won't survive the brutal torque on it.
Ellerinden nur gibi emek çıkan emekçi kardeşim çalışma şartları çok ağır ve ilkel Allah hepinizin yardımcısı olsun. Patron parasına para katarken biraz sizlere daha güzel bir fabrika veya işletme kursun
Heat treatment is ignored deliberately. They want frequent damage of gear to attain more business.
is it prohibited to clean the surrounding in pakistan?most of the factories are stink and dirty....
What's it to you? Do you work at a Chinese factory?
@@northernmetalworker real talk....working here in Korea....
@@alfrescabanilla2504 Korea is more expensive than Pakistan.
Their bosses do not care, they want product
But if clean more productivity = more money
❤❤
Ainda bem que a segurança no trabalho e nota 10
Yes : Respected Your Mind Blowing Skill By Wow Mechanics1
My God, the cutting disc without any protection, if it breaks, pierces his body, I don't understand these types of people, they don't use any type of safety equipment...
You need more tables to treat you back with care.
Dude, look at where they are. Just having tables is a bonus lol
❤❤❤❤
OMG. It's like a 19th century.
Good to see improved safety. Modernization too. Good work guys! Allen in USA.
Sir ap se rabta kis trha se ho ga
The guy with goggles at the cutting grinder machine looks like he was a liquidator from the chernobyl power plant
Pl. Safety guard provide
Do you not work when it rains?
Is there a reason why at the end of every part of the process of making these things that they are thrown to the ground .........why ???????
I watched a motorcycle tank manufacturing earlier, also with that delicate item, thrown to ground. 😢
Main reson to throw them is that the rust goes off... 😊
You forgot "hit it with a hammer"
A lot of people like instant gratification and the act of throwing something and it making noise gives them that subconscious buzz. Have to explain to them in a particular way that it just dings the metal and hurts everyones ears and they stop.
I wonder how long is the time span between fatal/serious injuries at work ?
❤❤❤
why is everyone's hair so perfect?
the ones with bad hair are older, they're probably dead due to lack of protective gear.
Primeira vez que vejo nos videos alguém usando proteção individual EPI.😊
Cho hỏi dung dịch màu cam của các bạn là chất gì vậy?
Vines dlya maxavika
Tady u nás by tento provoz zavřeli
9:27 an unskilled eye might say impressive work, a skilled eye will have a look if all the teeth have the same length/shape otherwise the transferred speed will be not continuous per rotation.
That said I manufacture precision gears myself. 11:03 looks bad ... failed production or within the specified tolerance? 14:10 the gear teeth don't seem to look the same (height) so either there's a problem with the fixture or with the gear hobber.
The devil is in detail .
Nice Observation!
Nie hartowane
@@wojtas-4 it's for a Suzuki Mehran, not for a car .... (just a joke)
From what I've observed in these videos from Pakistan, a lot of stuff is made this way in small factories and roadside shops in poor conditions, but it's sufficient for the industry there. Parts are probably inexpensive, they wear out fast from hard use, are replaced, and the old parts are melted to make new parts. They recycle everything. That part of the world is undergoing its industrial revolution, just as the West did about 150 years ago - except they have the advantage of a lot of new techniques the West did not have then.
Lack of heat treating was strange to me. Surely that would increase the strength a lot? I see it promoted by western gear manufacturers. Also being precision ground not sure how that differs from a cob like in this video though.
why are these rings not hardened, not going to last long
Bhai ye company kahn hai
Фирма! На сколько зубов венец?
Pls let me know with company name.
They must be selling their products very cheap, i dont see them getting modern equipment and shops😢
It does not appear that there is a shortage of ground water. If there was a shortage, then the tap was probably closed. Time 11.45
I got nothing but R.E.S.P.E.C.T. Just saying :O)
Millions shades of brown
Cool drinking game every time there throws it on floor you have a drink