Swarf Milling Titanium on DVF5000 from DN Solutions | Smooth MultiAxis Toolpath
HTML-код
- Опубликовано: 5 дек 2021
- CNC Machining Titanium Using a 5 Axis Swarf Pass from Mastercam on a DN Solutions DVF5000 CNC Machine. Using a Kennametal 15 FLT End Mill.
Help support FREE industrial education by purchasing the products shown in our videos at: rebrand.ly/TiStoreBOOM. Easy purchasing, at a fair price.
FREE CNC Machining Academy:
rebrand.ly/TiAcademy
FREE Aerospace Academy:
rebrand.ly/TiAero
Subscribe for daily content and expert knowledge: rebrand.ly/SUBTITANS
___
___
FREE CNC Machining Academy. Join the Revolution:
rebrand.ly/TiAcademy
Follow us on Instagram:
rebrand.ly/TiINSTA
Like us on Facebook:
rebrand.ly/TiFACEBOOK
Join the conversation on our Facebook Group:
rebrand.ly/TiFBGroup
Connect with us on LinkedIn:
rebrand.ly/TiLINKEDIN
Follow our CEO, Titan Gilroy:
rebrand.ly/TitanGilroy
___
___
THANK YOU to our Partners who make this content possible:
Kennametal - rebrand.ly/TiKennametal
Doosan - bit.ly/DoosanTiYT
United Grinding - rebrand.ly/TiGrinding
Mastercam - rebrand.ly/MastercamEDUTiYT
Blaser Swisslube - rebrand.ly/TiBlaser
Tormach - rebrand.ly/TiTormach
Solidworks - rebrand.ly/TiSLDWRKS20
Trumpf - rebrand.ly/TiTRUMPF2022
Trumpf TruMark - rebrand.ly/TiTRUMPFTruMark
Trumpf TruPrint - rebrand.ly/TiTruPrint
Markforged - rebrand.ly/TITAN-Markforged
Tyrolit - rebrand.ly/TITAN-Tyrolit
Mitutoyo - rebrand.ly/TiMitutoyo
Haimer - rebrand.ly/TiHAIMER
LNS - rebrand.ly/TITAN-LNS
FANUC America - rebrand.ly/TiFanuc
Schunk - rebrand.ly/TiSchunk
#CNC #Machining #Machinist #Machine 
Наука
Man, that southern accent is thicker than the diameter of that 15 flute endmill… there is absolutely no doubt where he was born and raised lol 😂
💀💀💀
Lmao and you know what’s bad is I am actually trying not to sound so country. 🙈🙈
I am from Mississippi too. And I hear it too.
His wife/cousin must love that southern drawl
@@JohnBlaze505 third cousins are kissin cousins right?
That's impressive!! I manual mill titanium and the Kenmetal are all I use. 6 and 8 flute in 3/8" diameter, worth every penny. I just started the cnc tutorials so wish me luck.....😁😁 And thank you!!! Cant say that enough for all the information you put out.
That was AMAZIN!
I’m liking the verity of machinist that are producing this content. Titan is like the QB, and the rest of the crew are like the start wide receiver, running back, tight end.
It’s a dream team almost.
Thanks for giving this industry a voice! We love you guys.
Thanks! Surrounding myself with Greatness… To Truly Inspire our Industry to Greatness!!!
@@TITANSofCNC the competition is coming from your own team… that’s success
Titan is like the General Manager, Head Coach and QB all in one lol Thanks for your support!
@@TITANSofCNC put me in coach
Titan I’ve been watching your videos for awhile and the only thing I’ve ever wondered is..
Where do you get your stock materials? Steels, Aluminum, Titanium variants, Delrin etc.
Do your order them at a certain size and quantity for a part run or just as giant pieces and cut them yourself. How is it delivered?
Where do you store this stuff?
You should make a video all about stock material sourcing/storage/prep and how that works in a machine shop like yours!
That would be great to see
I agree, I'd like to see more of the stuff that happens around the shop too!
@TITANS of CNC MACHINING This right here. There's way more to running a CNC shop than running the machines.
I would love to see a video regarding the stock process as well
yup its as simple as . put shitty material in u get a shitty part out . u may be the best machinist in the world ,if the material u machined aint what u ordered and u dont check youreself u going to have a bad time
i dont trust supliers anymore at all , i check all the material i order myself and cut it myself !
better yet if it can be made outof plate and cut to size its much better !
That surface finish tho! 🔥🔥🔥
I realized halfway through the video he was saying 'light' not 'lot'. I have always loved analyzing dialect differences and that's one I have never noticed before.
My fastest cut in Titanium: 6 mm Dia., 2 mm Depth, 50 m/min. All that on a Paulimot F307-V. It's a completly manual machine. Coolant was CoolRunning-B. This coolant seems to be like Blaser 735.
Neat, i just got one of those air guns for my work place 🤣
That tool path is mesmerizing and the surface finish is 👌
Love simultaneous axis is so cool.
Two heads are better than One
Thats why working with your tool supplier help U OUT, Titans DOE$
Keep them coming, keep it basic
Keep on keeping on
Yeah, once you get your feeds and speeds dialed in on Titanium it will cut like butter. I've cut a lot of Titanium working for GE Aerospace. That is a nice endmill. Cutting about .025-.050 a pass. Ronnie.
Love it, thanks jesse
anytime! Thank you for your support!
Beautiful
Crazy!!
Nice video Jessie.
Thanks Mike!
Ok Jessie GET IT!!!!!!
Thank you
You are cool! you share very useful knowledge, your videos motivate to work, create something new from metal, you are cool guys, success and promotion
Thank you for your support!
Hi Titan,
I'm having issues with mastercam outputing a smooth optirough toolpath.
Any idea on what my arc filter/tolerance settings should be or any other ideas on what to do?
On a lathe you really hit a wall at 70m per min speed and 0.25mm per rev feed, at least with the tips I use. Would be interesting to see what could be done with high feed turning, I bet it would work quite well with spreading wear over more of the tip especially on super alloys
60 to 75 ipm with dynamic roughing tool paths with a 1/2 inch HARVI III.
Insane, and fireworks grade chemical chips. BaBoom
Smooth
What kind of titanium is this & what machining volume do you reached with this cutting data?
My Data with an diameter of 20mm (0,78in) in Grade5 is 120m/min (2037r/min) Feedrate 2060mm/min , ae 0,93mm, ap 42mm, which corresponds to a volume of 80cm3/min!
High precision machine
How do you decide whether to move the table or the tool head?
UOP
No. Flutes 6
Dia. 20mm
Ae 2,5mm
Ap 60mm
Vc=120m/min
vF=1500mm/min
Titanium grade 5 Aerospace.
Sorry for the metric parameters. 🙋🏻♂️
Greetz from the netherlands.
This is horrible epic
Still with a small step over the high feed and speed rough cut all that material pretty fast for titanium.
How is it for slotting? I'd think it would be good with the thru tool coolant, because it's biggest problem with slotting would be clearing the chips with 15 flutes.
Aluminum probably give it a problem?
Slotting would be impractical because of how small each flute is. I’m not saying it can’t be done but there are way better tools specifically for slotting where you would get much better performance.
@@StauterAdventureCo. it would be a good finisher.
@@StauterAdventureCo. Yeah I think so, but it probably does a nice job pocket finishing too. But I think you're right it wouldn't be the best for rough pocket or slotting with it.
Like Bobby said, this tool wouldn't be that great for slotting because the flute depth. The Harvey I-TE can't be beat for slotting. Stay tuned, Barry is machining a part right now that has some crazy slotting and heavy stepovers with the Harvey I-TE that will be awesome to see.
I guarantee this boy has eat some purple hull peas and cornbread in his lifetime.
So far, i was slotting with 6mm endmill at 60mm/min feedrate so... time to bump it up
how hard is set up 5 axis milling machines
What is the better Siemens, Heidenhain or Fanuc cnc control system? Or it doesn't matter it just desing and matter of habit?
Heidenhain
@@wjimenez0883 this ☝👆
Everyone will have their own opinion based off what they are used to. Most people don't like to change but I have ran all three and from what I see they all have their advantages depending on what you are doing. Fanuc is great for 3 axis or any machining application where you are making basic parts. Fanuc can handle 5 axis just fine but Heidenhain and Siemens both offer greater control and features that you can't get on Fanuc machines. When it comes to 5 axis Heidenhain and Siemens are hard to beat. Everyone that I have talked to that "runs" a machine with Heidenhain absolutely love them. These controls are built around the operator and are super powerful. But it takes some learning if you are used to Fanuc because it is a whole new language. Siemens is great for automation.
Next time show us with and without high pressure coolant please! I really wanted to see how that through coolant blast looks.
Yes I really wanted to be able to show that as well. Next time we run this tool I will show that for sure. Thanks for watching
Pretty sure they weren’t using the coolant thru. It would be pointless on the outside of that part. If they were doing a pocket it would make sense.
@@casey2219 ah yeah it dose make sense, sorry I'm a lathe guy.
Must be some serious clamping force there. One move and it's scrap. Chips like razor blades not fun either.
How do you machine the bottom part of this part? I imagine it’s hard to hold onto with that taper
We demand to see the next op! 😎
@@BPond7 along with programming walk through
Id expansion clamps
You can make a negative shape of the angle and bolt through the middle to remove the hat and excess material then when you get the outside done and face around the bore you can switch to clamping on the outside.
Check out the middle near the bottom. The flats could be there for manufacturing purposes/part function/Or both.
Hopefully this is the product of a good engineer & not just dumb luck.
Is it not possible to manafacturer these types of tools with the machines you own?
The tool grinders that can make tools like this are well over $500k. Add in the price of a professional to run it, and it almost instantly becomes cheaper to simply buy the tool.
What's the purpose of a coolant through hole on a tool thats profiling?
Once you have material under the center, it works perfectly. Also in pockets etc. just didn’t need it here.
Slotting with 15 flutes would be impossible without it.
Even before full engagement, the through coolant still sinks heat from the tool.
oOooo shiny chipppsss... how are you holding it accurately in the next operation, hoss
ID expansion clamps and put a reference hole in fixture to teach work offsets
ID jaws on an index head.
@@matthewconroy7104 There's no ID to expand the jaws inside of, so I don't know what you're talking about, unless you mean OD jaws, in which case you're clamping a 10 degree tapered surface and you're gonna spit that part right out.
@@josephshmoe1647 at 25 seconds, the modeling showed an ID. I assumed that part of the op was skipped for time.
@@matthewconroy7104 You're right. I was scrubbing through the video and missed that part.
Judging by the title they're more interested in showing off the metal removal than the process.
Maximum material removal rate is more important than SFM or Feed rate. Give us the cubic inch of material removed vs the cutter diameter and LOC and then we can talk.
I have only bored holes in ti using a boring bar
What's the max angle for ramping?
3*
3°
Why Mastercam and not Fusion?
Probably because Fusion 360 is a terrible bugfest, and is crap for complicated designs. It is the best freeware on the planet, but the worst payware.
I hate tose chips thay escape my conveyer and go in to my coolant tanks an filters
Nice tool but something SOUNDs HORRIBLE !! Should it sounds like this ? :/
My friend had very good recipe with 4 flute aluminium endmill , running it half speed half rpm than usually on AL. 5 grade titanium.
Actually it sounds great cutting, the audio was picking up a weird pitch from the machine. Listen and you can hear two separate sounds. I was listening to the cut and it sounded super smooth and had not pressure at all.
@@TITANSofCNC Yes some wired resonance pitch , it reminded me sound of unsupported stosck... Im not saying it is unsupported, just sound is like that.
What grade titanium is that?
6AL4V
After blowing up two drill mills for a slot .50x4.0” in a thin wall tube should I go for a smaller size cutter with more teeth? My rpm was around 500 and hand fed. I was using 2 and 4 tooth drill mill bit. Thanks
Not near enough info to give a good answer. What type of material? What diameter material? How is it being held? what feed rate did you use? What material is the drill mill? Why are you using a drill mill and not an end mill?
Gullet size is related to flute count, and the gullet size dictates max chip size. Generally speaking, 2 flute mills are generally for aluminum, and 4 flute are for steel.
If I had to hazard a guess, I would bet you are feeding wrong for the RPM - this is the most common mistake people make, especially if they are using a mini mill or one of the cheap chinesium mill shaped objects you can buy from Grizzly or Harbor Freight.
For steel, 500RPM with a 4 flute 1/2" end mill should have an feed rate of about 20 inches per minute for a 0.010" chip (it should take you 12 minutes to complete the cut). A rigid machine will be able to handle a 1/4" depth of cut with no issue. If you do not have a rigid machine (like it weighs over 1000lbs) then I suggest making passes about 0.100" deep.
Man that thing is gonna squeal like a hot hog on a summer day.
I want to eat that chip's
Mega too
Mee to
Chips for breakfast does a body good😁🤙
like i always say: You can eat everything, but most not more than once.
never cut it haha