Ingenious Manufacturing Process Of Ammonia Compressor crankshaft Awesome Super Huge Crankshaft
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- Опубликовано: 27 июн 2022
- Ingenious Manufacturing Process Of Ammonia Compressor crankshaft Awesome Super Huge Crankshaft
#ManufacturingCrankShaft #crankshaft #AmmoniaCompressorCrankShaft 
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That was a damn fine torch cut, if I have ever seen one
they are great
It is very good torch work. I think that the torch man had the only pair of shoes that I remember seeing. I wonder how consistent the alloy of those blocks is.
@@robertqueberg4612
My experience with various "offshore " sourced metals is...inconsistencies.
One may be softer than a bag of dead mice, the next blank cut from the same bar, harder than a coffin nail.
Russian material I have found to be the worse.
Obvious hard spots inside the bar, as if it wasn't fully to temp, and not properly stirred.
@@gregbrightwell4682 I seen a picture the other day where they showed the cannon of a Russian BMP, and the center of the bore was way off. The Ukrainians were laughing about it.
С этими ребятами пару лет поработать,и будешь мастер на все руки!
26:20 that snort woke me back up. (Headphone user) chuckle aside, this is really cool to watch. If they can do it with rudimentary tools, then I have no excuses other than I am lazy.
Bravo, the crankshaft was a big job. Forging, cutting, turning, and a keyway, definitely not for beginners. I like how everybody works together to get the job done. The shop has alot of talent and you should all be proud of the work you do. Nice job. Thank you for sharing. TG
DITTO, REAL CRAFTSMAN!
труд . Тяжёлый. Опасный . Вредный. Но достойный. Что тут скажеш только уважение этим мужчинам
Я всегда поражён их именем, в ручную делают такие сложные, технологичные вещи. Вот они настоящие мастера. 🤝💪💪💪
Даже не стал смотреть целый час.
Первый же ролик про коленвал "на коленке", убедил меня в том, что у человечества есть запас прочности на случай апокалипсиса!
P
Pl
Для них это не на коленке. Это просто возможность вернуться на 100лет назад
Молодцы 👏 до конца не досмотрел но восхищён. Тот кто хочет делать ищет возможности, а тот кто не хочет отговорки.
На это можно смотреть вечно)))
То что в результате получается хуйня, которая наебнется через неделю, то ведь мелочи правда.
@@Grant12 Не тебе лучше знать
The man working that lathe is a genius.
Сделано с помощью самых точных инструментов, кувалдометра, пальцометра и глазометра. 😀
Еще напильникометра
Им и этого не надо, Всевышний направит в нужном направлении! 🤣🤣🤣
Притрется)
@@user-jh8wf5nk1z Всевышний дарующий, Создатель небес и земли, всё что на земле и под землёй от Всевышнего ☝️
And of course...! Great nations are built first by human hands from scratch. China and Russia started out like this before full automatic came into work.
больше всего я восхищён как мастер резаком отрезал лишний металл
This reminds me of some of the projects I did while in my tool'n'die apprenticeship back in the 70s working for a company which was strapped for cash...so it was easier to internalize the labor. These workers were very sound and creative as they worked with what they had. 👍
I remeber back in the 80's my dad made parts for Boeing. All by hand , then one day they got a CAD or COD ? I cant remember but alot of people lost their job.
John, I started out in similar shops back in the late 70's. I worked in tool and die as well and was holding .0001" tolerances on old WWII surplus cylindrical grinders. I also had the opportunity to run the shaper as seen in this video.
@@tomb9420 thanks again for sharing. My 1st job at 15yo was machining forgings for 707 landing gear. That further wet my whistle for making things. As far as what was said about CAD causing job losses...I went out a few years later and bought my own 2d drawing software and assured my employment. The precision machine trades have a world of learning and rewarding opportunities for folks who want to progress. Thanks for doing your part in the process!
Эти ребята что угодно сделают, руки золотые, молодцы 🤝
We need these men during the post apocalyptic world to bring industrial technology back.
Yes , we need them now to train us on how to do real things instead of buying from China .
It was also muslims that brought back europe and preserved the knowledge when the dark ages happened and all books were burned there
As long as they have Coal furnace and steam-power lathe... Yes. Otherwise, I hate to say it... But we're all fcked
Nice video
So Old technically, lathe machine also old, but old is gold
Today this type job done by CNC machine.
Good job done.
Which location of this work Shop
@@detroitdawg81 omirhxvmi
Those are real life heroes.
Sheer human skill, hard work, blood sweated out.
Always a joy to watch these guys! If you compare this to modern industrial processing and machining there's very little a CNC operator has to know whereas this guy knows way more about his process. I tend to count fingers whenever I watch these videos lol
Before the piece arrives to the cnc. Most of these processes have to be done. Maybe with fancy clothing but its exactly the same thing
These guys are good 👍
All machinist are trained on non CNC machines btw
Ummm you know the cnc machine has to be programmed with a routine that has all these same steps. It's no different. I don't think you understand machining that well.
Huh? If you're operating a CNC and DONT know how to operate without one, then you lied on your application. More machinist don't know how to operate a CNC than ones that do.
As my old boss once said. Anyone can do a job on a new modern machine but it takes a true craftsman to do it on a P.O.S.
These guys are inspiring, and fearless because I surely wouldn't stand in front of that lathe while its swinging those cams wildly
Stone cold masters.
What is P.O.S
🪑
Λλλλλθκ
155cy
🎉u the first time you have 😏😏😏😉😉
Me parece que de ahi sale como pieza en bruto a otro lugar que lo terminará con la precisión final. Maravilloso trabajo del maestro.
Yes definitely. It must be annealed and machined further as well as balanced. I'm sure it must be drilled for oil passages for lubrication of the main journal to the big end journal and then bearings installed.
😱😱😱😱 chocado com tanta perfeição equipamentos arcaicos mas o que esses homens tem e conhecimento e força de vontade
I've been a fabricator and engineer for over 30 years and oxy cutting steel always amazes me how deep it can go !
I agree, absolutely crazy to me gas can cut steel like that
Я кругляк 150мм резал ацетиленовым резаком ,нормально!
I am material engineer i can’t find a job yet
That's the exact thing I was thinking watching this !! I've done it myself but it's still amazing how a little gas and air can cut through so much so easily
@@boussaidramdane4028 I bet if you can do oxy cutting, you will get a job right away.
You guys are amazing! Your skills and ability to craft from such basic materials are wonderful. Keep putting out these videos!!
Хочу увидеть сборку механизма для которого изготовлена эта заготовка коленвала.
Nie będą montować tylko wyrzuca na zlom. Na filmie chcą zarobić na miskę ryzu
Grande capacidade de se produzir um trabalho com recursos mínimos.
Parabéns
Os caras são extremamente desenrolados.
Браво! Уважение за такой труд!
Nothing to say, it's very very genius - skill, accuracy, smoothly, quickly and correctly.
Much respect to these men. The contribution to society is great. Blessings be upon them.
Nice Video Bro...
They are Real Talented and hardworking people , love to Cover them and showing their skills to people.. 👍🏻👍🏻
7
Hats off to these men with great skill within their resources. Very well done 👏
Thanks to RUclips, now we get to see another part of life/profession from the comforts of our home.
Интересна дальнейшая судьба этого коленвала. Хотел бы увидеть как собирают и как работает конечное изделие.
ни как.
Маленький например сюда v=8ryVP1LTDvI , а большой, что ковали вначале - не понятно. Возможно на лодку дизельную.
@@DEMON23027 Ну почему - ни как? Худно - бедно где то крутится,не хуже возможно чем G4KD...
@@user-nf1gh3wh1z вот именно худо и бедно ,через пару месяцев они новый сделают.
Конечно. Это самое главное. Интересно как это видео резко попадает в раисю чтобы столько коментов появлялось)
Вот бы вам иметь современные станки творили бы чудеса! А так молодцы 👍🏻👍🏻👍🏻👍🏻👍🏻👍🏻👍🏻👍🏻
I haven't cut a keyway on a shaper since I finished my Fitting and Machining apprenticeship in 1969, I remember that sound of "tool chatter" well.
Full marks to this old Craftsman, from another old chap for achieving a good result with pretty basic machines. ✅
Man this is a superb video, there are some amazing craftsmanship going on here by some excellent craftsmen. The guy on the cutting torch is awesome!👏👏👏👏👍👍
That is amazing
I love when doing things with basic means, it reflects the actual work value we lost.
o
Who is we? Where are you? Want me to help you look for your work value?
@@ferrisugiarto255 000000000
@@ferrisugiarto255 111q1
More than anything this shows how machinist knowledge has gone down with technology, I agree that precision has gone up within the general industry, CAD assisted and all the CNC have made the actual ART of metal mechanics go towards extinction.
few modern shops in 1st or 2nd world countries will even touch a job like that, scared of the implications (not even mentioning COST), the eye-opening here is cost, willingness, capacity, and ingenuity.
I tell my guys to build a house with the house required precision a road with road required precision a turbine with turbine require precision because if you build a road with turbine precision you will never finish it, and its costs, will make it unpayable, in the other hand building the turbine with house precision will render it inoperable.
In a road, 4 inches left to right will not make it Not-usable
in a house, up to a 1-inch difference in walls and general concrete will be ok (not that is desired, it is just not a problem)
machine shops like in the video, a 1/10mm is not impossible, but difficult to be constant. yes, it all comes to the particulars...
To all those critics about the balance finishes and the rest, I have a question, do you know where to Hi-tech transport at the end of the video is taking the shaft?
maybe the grinding, polishing, and balancing shop... people always judge by its own condition, few see the entire picture and even then we tend to find flaws more than virtues.
I Applaud the capacity of this Master machinist, I see in him what a large portion of us lack (humility and love for what we do)
BRAVO BRAVO BRAVO.
Yes good job. Modern machining also has afforded the use of cheaper metallurgy.
Really. But modern technology also does not dispense with skilled workers. Greetings to you
Well written... 👍
You're a legend.
a Living legend.!
BRAVO BRAVO BRAVO? You are myopic. I have another question for you: Did you see the Super High Security Sandals, with Steel Toe Protectors? Did you notice the regulatory use of fireproof clothing, helmets, goggles, filters to breathe burning particles of suspended metals? Did you see the face, eye, hair protector? These poor people work without gloves, without boots, without ANYTHING! And you give him a BRAVO! That is being MYOPED OF THE BRAIN.
Для диванных экспертов скажу про этих ребят. Они красавцы. С минимумом инструмента и смекалкой выходить из ситуаций. Им некогда сидеть тут и обсуждать чью то работу. И поверьте уж мне, уверяю со стопроцентной гарантией, им наплевать на мнение ваше и прочих диванных экспертов. Если бы это не работало, разваливалось как только соберешь, если бы это было плохо, не по карману, они бы не заморачивались всякими ремонтами, переточками, рамами, аккумуляторами, радиаторами и тд и тп. Развлекать вас у них нет никакого желания и возможности. Хотел бы я бригаду таких работяг сюда в сибирь. Тут техники много. Мы бы таких дел наделали. Я бы через годик самую козырную контору по ремонту и сварке имел бы. Наши же только бухать да "экспертые заключения" писать в ютубе.
Ты когда пишешь про диванных экспертов,незабывай ты тоже в это число входишь. Эти ребята и без тебя справятся.
@@victorg8348 Милейший. Мы с вами в одной песочнице явно не сидели по этому давайте изначально будем все же на ВЫ. Первое. Второе. На счет "диванных экспертов" вы прекрасно понимаете кто это и о ком это. Вас это задело? Поздравляю. Третье. О том что Я являюсь экспертом - спасибо. Не думал. Ну хотя бы потому что, сам смотрю эти видео скорее в познавательных целях (научиться чему либо или подглядеть чужие приемы или смекалку). Лично сам думаю что мне еще многому можно поучиться и в частности у этих ребят тоже.
@@PRO100CBAPKA Молодец!!!! Я тоже в этом направление.
100
процентов правы
Не ужели не будет биения? Ребята конечно приложили много усилия 👍🏽
Да вообще охренеть ! Всё на коленке делают. У нас высоко технологичные институты у них в обычных гаражах , те же движки , аккумуляторы и тд
Повезли на шлифовку, балансировку. Будет норм.
это не для движка, пилорама может или ветряная мельница.
Mis respetos y bendiciones para estos profesionales
Brilliant craftsmen at work....this is real engineering skill. Fantastic work lads!! Well done. I recognized a few techniques from my time as an apprentice in the steel mills of Scotland. Cutting keyways using a drill and shaper were standard practice as we didn't have a milling machine, brought back memories. Great video...thank you!!
Btw, Which year was it ?
@@appleoranges9772 1973-1977
Se com esses equipamentos, fazem isso, imagina com o que tem de melhor! São muito capazes, inteligentes e não desistem.
💪💪💪
Berapa harganya booss.
@@ismailmail809YNt
I love the way they machined the journal, and then wrapped the chain around the journal to lift it off the lathe. Highly Qualified machinist.
Ķj. 33
11 million views, that shaft probably went to the dump and the donkey was for show
Soft metal chain
Вот ты умный (когда про твои умественые способности спрашивают у твоей бабушки)
@@luedog8385 You hit it on the head, and I'm laughing at your post... PEACE!!!!
Я всегда удивляюсь с этих индусов. В таких условиях умудряются делать такие классые веши. Молодцы!
This is Pakistani Video sir
I love Pakistan!
Это ребята из Пакистана
На токарную обработку можно сиотреть вечно. Успокаивает.
grandfather
you are the best
I am an engineer.
It's amazing.
Get Healthy,
👍👍👍👍
I did my apprenticeship in the early 1960s in the H.M. Dockyard. The machines here would not even been classed as heavy, as a 4th year apprentice you would be expected to do this work. Most of the real heavy machines dated from the early 1900s where the would be turning parts for capital ships. ie Propellers and their shafts etc. Using twin head lathes and borers with 40ft tables etc. What stopped it in the UK was a running down of the Navy and the dockyards. But mainly Health and Safety, you could not get away with that now. Even so its good to see the old skills being used and it brought back a lot of happy (and some not so) memories. Keep up the good work with the channel.😃
This is the way everything was built 50yrs ago technology has came along way since then😎💪
I was just thinking that I will bet this is exactly how things were machined at the turn of the century.
@@tylerhensley2312 ... Yes it was all manual labor with no computer's
old is gold 😊
People had micrometers and dial gauges 50 years ago but I didn't see him use one once. Can't see him getting closer than 20 thou by rod
and eye and that's being generous.
What the hell, i think this is not crankshaft but symbol "Z" the russian army...hahaha ..just kidding broww ..urraaaa
Wouah wouah you are thé champion of mécanique
Bravo for thé manivelle
And Thank you..greath
Work.. Champion ,!!!!!
BRAVO..
Всё по хардкору! Мужики, вы молодцы, не перестаю удивляться вашему трудолюбию. Здоровья вам.
Man, if I was a billionaire I'd put these skilled men to work restoring vintage and niche cars and machines with an appropriate salary. Skills like these always deserve far more compensation than what they get.
They are really good for their job…I don’t think they could restore like factory new a car
If you pay an appropriate salary , you no are a billionaire
That's why you're not a billionaire. Not because you'd pay them more because billionaires learn to keep the best workers, but because you don't see the value in what they are already doing. Restoring cars will never make you billions. Building massive industry will.
É incrível ver todos trabalhando em equipe, 😉👍
¡Sorprendente capacidad técnica! Me gustaría saber más sobre estas personas. ¿En dónde está ubicado este taller, de apariencia precaria pero provisto de variadas máquinas-herramienta? Es llamativo el contraste entre la falta de sofisticación del entorno y la capacidad de los operarios para producir una pieza de este tamaño, una verdadera hazaña tecnológica!
This man has learned his craft well.... He has spent years learning and perfecting his art.... this is amazing.... simply amazing....
I wonder why do all of them look poor? A crankshaft like that costs a lot of money.
Without any engineering
I feel so happy watching how awesome they work so hard to get the job done with unity and passion, God bless them
Кто хочет делать - ищет возможность .кто не хочет - ищет причину !!! Молодцы команда .им бы измерительный инструмент и спецодежду .они и самолёт сделали !!!
Как я понимаю, это предварительная обработка. По идее должна быть ещё термичка и шлифовка. Поэтому с мерителем не заморачиваются.
Точно,будущее уже наступило))
Amazing work. I really hope the young man is also going to school to have a basic education along with learning a valuable skill in the foundry.
This video should make you feel sad for these people.
Why? so he can be brainwashed and have his head filled full of rubbish, nah, so long as he's got the three R's he'll be good, he's getting a better education from working with those men than he'll ever get in any school.
Mis respetos, estos trabajos son los qué siempre quise hacer, no la pieza en sí, sino el torno, sin embargo, nunca tuve oportunidad de desarrollarme en tal, terminé siendo troquelador, reparación y reconstrucción de troqueles, también me gustó ese trabajo, el cual realicé durante 31 años hasta que me jubilé.
Trabalham em péssimas condições devem receber muito pouco pelo serviço também, equipamento muito antigo
Fascinating watching these men work together with hardly a word between them. Just knowing how to do the job.
This was truly amazing . These guys made this crankshaft from raw materials and brute force with years of experience of creativity and know how . The modern world has to many electronics and now we are starting to step on our own cranks . When SHTF , and it will , and it is , these guys will be light years ahead of us . They will stumble for about an hour and then back in production they will be . Our industry will be crippled for years because of to much computer and AI dependency .
We’ve lost so much basic skill-set.
Our industry has been crippled for years that's why these guys are using our old equipment that was sold off years ago we did all this ourselves many many years ago
No young people want to do this shit
In that part of the world, the S has always HTF, even though there are no F. So the Hits Everything
Did anyone see any drawings around for the crankshaft? If there were any, the title block would likely state; ALL DIAMETERS +/- 2 BLACK MARKS. The donkey cart is going to the heat treat shop. Then back for stress relief and grinding.
It is amazing that the offset fixture did not kill the lathe operator on his way between the “GO” button and the carriage. They do the best that they can with the world’s hand me downs.
The lather and machining process is so satisfying to watch. Watching from Kenya 🇰🇪
Fantastic job !!! I watched the whole video with great interest. I'm very impressed.
بہت خوب ایسی ہی وڈیوز بناتے رہا کریں
One donkey power to the rescue! Great job!
بھترین اور زبردست کام کیا ھے پاکستانی استاد کاریگروں نے سلام ھے،🇵🇰🇵🇰🇵🇰🇵🇰🇵🇰🇵🇰🇵🇰🇵🇰
Verdadeiro mestres da metalurgia e construções mecânicas!👏👏👏🇵🇹🇵🇹
Que grande profissional. Super habilidoso . Parabéns pelo trabalho
T
These people are amazing, I think they could make anything with the most basic equipment.
They don't have the right tools, but they make such a big shaft very nicely. Imagine if these guys had the right tools. If I could walk properly at their age, it would be an achievement. Greetings
They did have the right tools. Did exactly the job required. My guess is it's not the first shaft and won't be the last. Or did you mean the right tools with minimal hand work? The lazy way
Это импорт замещение ! Браво !
Parabéns a todos, esse povo são muito inteligentes.
Wow. I'm only a hobby machinist. However, some of these operations broke all the rules, but the job was right! Great respect!
Давно смотрю подобные ролики. Пока мы в России ноем как поднимать производство, люди просто берут и делают!
Proud of being Pakistani. Land of talented but underrated peoples
Zindabad
I don't want to be rude but this is not a talent, this is stone age
@@tomisss3 Don't you think industrial revolution would be a better fit.
Estes cara sâo feras, isto sâo profissinais, e nâo trocadores de peças. Parabens admiro-os
Amazing how they can do such part, from the very beginning till the end. They know exactly what they are doing. Skills at highest level
If I was a billionaire I’d leave them alone. Those interrupted cuts and the electric drill in the tail stock blew me away. Never saw a expensive measuring device at all. These guys have it nailed.
ماشااللّہ یہ ہاتھ اور دماغ ہمشہ سلامت رہیں ۔ پاکستان زندہ باد
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Un gran trabajo que denota una gran experiencia de este señor .
Una gran lección .
Video zbardast hy or jinho ne ye Purza bnaya hy un ustad g ko Salam 🌹😊💐
ماشاء اللہ بہت ہی عمدہ کام ہے اللہ برکتیں عطا فرمائے آمین
Espetacular parabéns muito profissional vocês são muito bons obrigado 🇦🇫👍👍👍👍👍👍👍👍
This Pakistan and not Afghanistan
Isso é uma verdadeira arte parabéns muito sucesso!
That's some impressive Craftsmanship right there! Amazing work Gentlemen! PROPS!!!
That old machinist is worth his weight in gold .
Дай бог здоровья этому мастеру!
Когда ты поставишь на свою машину ту хуйню, которую они слепили и у тебя стуканет движок, не забудь повторить эту фразу!
Great craftsmanship and hard work to make such a large part. I would love to see that part installed in the compressor; Thanks.
You're kidding right?
Measuring with rulers and chalk. The deflection on those tool bits... They're clearly working to a tolerance of about half a finger and repeatability of maybe two come out the same a month.
Craftmanship? Yeah, that's not what this is.
Clearly they get sent off somewhere else to be precision ground before they are sold. If one of those was installed in a compressor, assuming you could make it fit in the first place, it would fly to pieces rapid fast.
@@jimmyb1451 excellent points; i cringed too when the keyway cutter was chattering and bouncing. I mean see it run after it is balanced and put in spec; thanks.
yes
The thing goes straight to the launch pad where it will cool the liquid rocket fuel for their nuclear warhead delivery missiles.
@@jimsworthow531 I would have figured they would use a vertical spinning cutter, or even an end mill in a mill to do that keyway
These people work very hard with very little. Very smart and should not be misunderstood or under rated.
Cant imagine how far you guys can go, you are the best.
simplemente maravilloso,que gran trabajo,felicidades al maestro,saludos desde la CD de MX. 1 DE Julio del 2022.
Esses homens são verdadeiros super-heróis, muito fácil de se acidentar devido as condições extremas do serviço....👍🏾👍🏾👍🏾🇧🇷🇧🇷
This is not amazing technology it is just skill this man has been doing this for 25 to 30 years and has it down to a mm of measurement
Работяги везде и во все времена ,- работяги ,честь им и хвала.
Excelente maestros .. producen obras perfectas
I would not have believed that could have been done like that. I'm amazed.
Pakistani workers doing this
@@malikwaqasahmed4763 Fantastic workmanship.
It's old technology machinery but they make it work and they're hard work is incredible.
Back to the Future 4. We waited. Congratulations!
Buen trabajo maestro.
My respect, genius!
great work! I would like to follow this part to it's final workings . more content i say!
¡buen trabajo! Me gustaría seguir esta parte hasta su funcionamiento final. más contenido digo!
Как он в необработанной болванке увидел центральную ось, как определил угол отверстия !?
Этот токарь фрезеровщик инструмент в руках Бога.
Вот именно