Cylinder Block Machining Video - Engine Building DVD

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  • Опубликовано: 14 янв 2025

Комментарии • 135

  • @wayne007nz
    @wayne007nz 15 лет назад

    Its all about style buddy and the joy you get from bulding an engine & the first turn of the key. its not wasting money, I bet my old v8 is still increasing in value while your jappa goes down with ever mile you add.

  • @MassacreSound
    @MassacreSound 14 лет назад

    thats is the most beautifuless rebore machine my eyes have ever seen in my whole life!

  • @glosbmx
    @glosbmx 15 лет назад +1

    Nice to see actually what happens, unlike most of the time you hand over the goods to be machined and get it back to spec without seein the processes used.
    Good video

  • @BoxWrench
    @BoxWrench  15 лет назад +1

    an average price for a machine shop to refurbish a V8 cylinder block is from $300-$500 US. That will normally include a hot tank wash, boring, decking, honing and plug and cam bearing installation.
    The average replacement cost for purchasing a new or refurbished block is from $500-$750 US on the low end for a stock replacement. High performance is much higher.
    You can buy a used block, but then you'd also need to run it through the refurbishing process to begin a rebuilt engine build-up.

  • @BoxWrench
    @BoxWrench  16 лет назад

    The 'Deck' surface of the heads are machined in a similar manner to the Block Deck. It's a different machine that is set up specifically for holding cylinder heads and machining them.
    Head Decking and all other relative machining processes are all shown in our 'Basic Engine Building' DVD.
    The Machine Shop section of the DVD is pretty cool, it shows all these machines that most people don't get to see in action behind the closed doors of the shop.

  • @PrecisionPulseCapital
    @PrecisionPulseCapital 2 года назад

    Sixty thousandth of an inch 😂😂😂😂😂machine is what takes the crown for humans to the next level.
    Absolutely incredible,

  • @BoxWrench
    @BoxWrench  15 лет назад

    Machine shops don't really "make" engines, but I know for a fact that the guys here at Edding's Engine Rebuilding can do the refurbishing machine work for any and all engines ever created...

  • @BoxWrench
    @BoxWrench  14 лет назад

    @Sonicku yes, if you bore out the cylinder, you absolutely have to replace the pistons.
    There are no replacement piston rings that can 'take up the slack' of the bore. An average bore increase is at least 0.010" (ten thousandths of an inch). Although it sounds like a small increment, it's a large difference in the diameter of the cylinder bore and will require a new larger piston diameter to allow for proper sealing of the bore with, of course, new piston rings as well.

  • @RustyNex
    @RustyNex 13 лет назад +1

    the boring machine sounds exciting!

  • @BoxWrench
    @BoxWrench  15 лет назад

    There are two blocks shown in this clip... first one visible during the 'align hone' is a small-block Ford 351. The ones being decked and bored are Small-block Chevy 350's.
    There are much larger engine blocks made by both Ford and Chevy. The small-block piston diameters range around 3 inches and the big block engines go up to and beyond 4 inches in diameter for each piston.
    They probably do look pretty large though if you've only seen 4 cylinder engine blocks in the past...

    • @tomhutchins1046
      @tomhutchins1046 5 лет назад

      The stock bore on a 351 ford and a 350 chevy IS 4.00 INCHES . How do you stray in business!!

  • @BoxWrench
    @BoxWrench  14 лет назад

    @NORMAN3016 Boring out the cylinder could be used to slightly increase horsepower, but as seen here, the procedure is being used to refurbish the cylinder block for an engine rebuild.
    The block is bored and then honed and new, slightly larger pistons are installed into the block. This way the engine block has a new life ahead of it after a complete rebuild with new piston rings and engine bearings.

  • @AaronUnknownPerformance
    @AaronUnknownPerformance 14 лет назад

    what a brilliant series of videos!

  • @BoxWrench
    @BoxWrench  14 лет назад

    @Demon1987 The entire procedure listed above is usually offered by a complete machine shop and is often referred to as a "block service" or "block overhaul" package. At many places it will include at least a cleaning, inspection, hone and possibly camshaft bearing installation and plug replacement. Other additional services that can be added to the block are de-burring, align hone, bore and hone (with or without deck plate), deck scim and other types of damage repair or welding if needed.

  • @BoxWrench
    @BoxWrench  14 лет назад

    @Boredout454 yes, you're correct. There are plenty of over sized pistons beyond the 0.060" range.
    However, the stock replacement ranges are limited to .010 .020 .030 .040 and .060 anything larger needs to come from a custom piston manufacture or custom order from one of the OEMs.
    We even talked to one of our OEM manufacture sponsors a while back and asked why there is no .050 over stock piston... they said "it's just that way".
    so much for a complete answer.

  • @BoxWrench
    @BoxWrench  16 лет назад

    There are thousands of machine shops across the country that use tried-and-true machines such as the ones used in these clips. The cost and functionality of modern CNC machines are just not suited to everyday automotive engine block boring.
    Sure, some of them are capable of doing the work, but their strengths are much more suited to custom machining detailed pieces as opposed to boring dozens of hardened steel cylinder walls in a day.
    However, this shop does have a CNC machine for other jobs.

  • @BoxWrench
    @BoxWrench  16 лет назад

    These are industry standard machines that produces industry standard "smoothness" for stock engine rebuild applications.
    There are performance finishes that can be achieved as well, but are not needed without the use of special sealing gaskets intended for higher compression performance applications.

  • @Greg-Ski
    @Greg-Ski 14 лет назад

    thank you for showing us how the machine shops do it, good to know

  • @BoxWrench
    @BoxWrench  15 лет назад

    All piston based engines are capable of being bored out as long as the maximum bore diameter has not been reached.
    After performing a bore on all cylinders in a block, the cylinders are honed to the exact diameter required by the new slightly oversized pistons.

  • @BoxWrench
    @BoxWrench  14 лет назад

    @wyckedtracker This is a quick sample from a DVD that is over 3 1/2 hours long...
    There is footage of the magnaflux process for crack checking on the full length DVD in the machine shop section.

  • @BoxWrench
    @BoxWrench  15 лет назад

    @BoxWrench
    ...and a correction as pointed out by @brizopolahko...
    Not ALL aluminum blocks have steel sleeve inserts acting as cylinders. In some exotics, performance engines and other specialty engine designs, cylinder walls can be made of various alloys that require special casting/forging, tooling and finishing procedures.
    However, the vast majority of aluminum blocks in stock engine designs do stick with steel cylinder sleeves for ease of machining and cost efficiency.

  • @BoxWrench
    @BoxWrench  15 лет назад

    If you listen and watch closely, the dialog says "the machine needs to be set in the approximate centerline..." this is just to get the boring spindle in the ballpark of the first cylinder.
    The next line states that " this particular machine with then center itself in the bore..."
    You can even watch the spindle shift to the left as the machine does a perfect self alignment to the true centerline of the bore.
    It looks like an older machine, but it's a fully automated and highly accurate one.

  • @BoxWrench
    @BoxWrench  14 лет назад

    @DevinWhiteman easiest thing to do if you want to experiment with building a V8 engine from scratch is to first get ahold of one. You could probably find a junk engine (get a full long-block with the heads included) pretty easily and then get it home and put it on an engine stand.
    After that you pull it apart and start the visual inspection.
    If you want to follow along from the disassembly, to the machining required to the pre-assembly and then final assembly and sealing... you can get our DVD

  • @Demon1987
    @Demon1987 14 лет назад

    @buckracer thanks alot for the info. like others im so tite on chash its not even funny but ill scoop up some info to figure out how much i should start saveing up... im defenetly planing on keeping my old truck for a very long time and i would be so happy knowing the engine is as perfect as it can be.

  • @BoxWrench
    @BoxWrench  15 лет назад

    Actually, boring with a torque plate is completely unnecessary when performing a stock engine rebuild.
    The clip shown here is from our 'Basic Engine Building' DVD. It shows the complete processes needed for a proper stock re-build. The use of a torque plate and the closer tolerances it achieves are only needed when boring a high performance block application.
    No adverse effects occur when boring a stock spec block without a torque plate... ask any reputable engine shop that does high volume

    • @tomhutchins1046
      @tomhutchins1046 5 лет назад

      you should hone with a torque plate especially modern thin wall cast engines and high performance ones . Even on a bone stock 350 chevy honing with a torque plate will make the engine last much longer. many shops dealing with high performance and modern thin wall blocks will use a torque plate and (Hot hone) means pump hot water through the block while honing it.

  • @BoxWrench
    @BoxWrench  15 лет назад

    @viper666666
    That would likely be a call for the machine shop to make.
    It would probably depend on the age and accuracy of the the boring machine itself. The one pictured in this video is an older "trustworthy" machine that does, V8's all day... other machines may be more accurate for aluminum blocks, or you could be right about a torque plate being needed regardless for an aluminum bore.
    Not a whole lot of stock aluminum blocks out there though. Most imports have steel cylinder sleeves

  • @DoriFord
    @DoriFord 15 лет назад +1

    damn! that's some great DVD! 5 of 5!

  • @offroadingmachine007
    @offroadingmachine007 15 лет назад

    I helped my shop teacher do something similiar, we clamped sand paper really tight to a table and put oil on there and then drug it across the sandpaper.

  • @BoxWrench
    @BoxWrench  15 лет назад

    ...actually a quick clarification.
    All Aluminum blocks have steel cylinder sleeves.
    Aluminum is too soft of a metal.
    When the boring job is performed on an aluminum block, the steel sleeves are bored out out, or the block is split, and the sleeves are removed and replaced with smaller diameter if it's desired to return the sleeves to stock diameter.

  • @dtiydr
    @dtiydr 13 лет назад +1

    Wouldnt the weight of the honingstone make the holes to be slightly more ground on the bottom then on the top?

  • @Ryknfjor
    @Ryknfjor 13 лет назад

    nice machines. i wish we had something like that at our shop.....

  • @BoxWrench
    @BoxWrench  14 лет назад

    @LittleMan00707 you can call any machine shop and ask them the pricing for a block rebuild for your specific engine type.
    You would be better off to have the block honed, and pistons cleaned and inspected if you're going to re-ring and install new bearings.

  • @sbc388550
    @sbc388550 12 лет назад

    I'm big on safety, and I don't know how that got by me. Great observation on your part!

  • @jasongmb
    @jasongmb 15 лет назад

    Nice machining equipment, alot of money in tools

  • @BoxWrench
    @BoxWrench  14 лет назад

    @LittleMan00707 We're not a machine shop, we produce engine building videos and re-sell transmission rebuilding DVDs and other automotive videos.
    We used Edding's Engine Rebuilding in San Fernando California. If you live in So-Cal, you can contact them for a quote.

  • @BoxWrench
    @BoxWrench  14 лет назад

    @1PARADOXXX If you count the cylinders visible in this video, you'll see mostly V8's shown here. If you see 4 cylinders on one side of a V8, there's gonna be a matching 4 on the other side to make a V8...

  • @BoxWrench
    @BoxWrench  15 лет назад

    @brizopolahko
    yes, you are correct... should have said "most" engines instead of "all" to include the rare exceptions.
    correction listed along-side original post below...

  • @tommyboomboom
    @tommyboomboom 15 лет назад

    that looks like a massive block. is it a dragster engine?

  • @RodgersA51
    @RodgersA51 14 лет назад

    @Demon1987 not only to you, but to everyone- this is not hard. if you are into cars, you probably know someone who has used a machinist. ask them who their machinist was and call them up for details on their services. or if you have no friends, go to the local drag strip and find a car thats running low times and is something close to your engine. walk up and ask them who their machinist is. GOOD machinists will do ANY perfect procedures, decking, honing, cleaning.
    or try the yellow pages.

  • @BoxWrench
    @BoxWrench  14 лет назад

    @pavel4 Call a machine shop to get an actual quote, sometimes the do package deals if you're going to to a complete block overhaul with cleaning, boring, honing and bearing installation all in one.
    For just a bore of a V8 block the average is about $75-$125 US. You'd still have to get the hone done however, and that's another average of $100. If you do a package deal, you'll get a better deal. Of course, V6 or line 4 engines are going to be less expensive than an 8 cylinder block.

  • @sonic1k
    @sonic1k 14 лет назад

    If you cut the bore that means you wont be able to use the original factory pistons right? because the bore is now bigger?
    or is their like speacial piston rings that would be able to close the Gap? or would one need new bigger pistons?

  • @douro20
    @douro20 15 лет назад

    That Rottler boring machine is ancient...is it tape controlled?

  • @mctotty
    @mctotty 16 лет назад

    How do you finish the cylinder head after machining to get it smooth (not the bores, but the face that is in contact with the gasket) ?

  • @faziwuzy138
    @faziwuzy138 14 лет назад

    whats the material most commonly used for the engine blocks? and are they the same material as the pistons?

  • @williamcrabtree
    @williamcrabtree 12 лет назад +2

    you only need a torque plate when aproaching 800hp or more. also depending on cylinder wall thickness.

  • @Demon1987
    @Demon1987 14 лет назад

    @BoxWrench so to do this i should take my hole block then? would they only do the block or heads too? or would it depend on the shop? is it worth it or too expensive?

  • @unapro3
    @unapro3 13 лет назад

    @DevinWhiteman do a google search for Pitstop Bookshop, they have a couple of really good engine rebuilding books and I believe one comes with a dvd.

  • @BoxWrench
    @BoxWrench  16 лет назад

    This video has an Align Hone machine, a Deck Surfacing Machine and a Block Boring Machine, each of which could cost up to $100,000 US dollars or more new from a manufacturer. There are used ones available but it doesn't make sense to purchase any of them unless it's your line of business and you can earn back your investment...or you're incredibly wealthy

  • @inteligentvtec
    @inteligentvtec 14 лет назад

    @Mazak1312 top fuel blocks really do have 2 bolt mains.

  • @2387diesel
    @2387diesel 14 лет назад

    do you know if there are any shops like this in seattle washington i have a chevy 350 engine and i want the block and pistons to be done correctly everything else im doing on my own(a learning experience if you're asking)

  • @allukoira
    @allukoira 12 лет назад

    That looks pretty precise. So how much will that affect to the age of the engine and the power output?

    • @stevenbush4405
      @stevenbush4405 7 лет назад +1

      None will likely last longer. Maybe a slight power gain due to bigger bore

  • @PimpXXXGuitarist
    @PimpXXXGuitarist 15 лет назад

    do you need a new machinist? I LOVE that kind of work!

  • @BoxWrench
    @BoxWrench  15 лет назад

    Just call a local machine shop and see what they charge.
    Ask if they have package deals for a complete block job including; jet wash, decking, honing and cam bearing install (cylinder boring if you need it).

  • @BoxWrench
    @BoxWrench  15 лет назад

    There aren't 'protected secrets' in our DVD titled "Basic Engine Building".
    That's the point of the video, getting a correct base foundation of knowledge out to people that would otherwise sit on the fence about attempting a rebuild.
    Fact is, if you have a machine shop or provide performance engine building services, we're helping you greatly by getting more people involved who would otherwise just junk their old classic and drive a Honda.
    Why limit your own customer base and market?

  • @pulppeeler
    @pulppeeler 16 лет назад

    core shift is when during the casting process the cores shift slightly out of place, usually easiest to see by the cam bearing having more "meat" on one side...i.e. "shifted"

  • @mctotty
    @mctotty 16 лет назад

    What surface smoothness can you achieve using your methods?

  • @Demon1987
    @Demon1987 14 лет назад

    what is it called and where can i get my block to be done like this so i can rebuild it and make shure evrything is perfect?

  • @Dieselme
    @Dieselme 14 лет назад

    i want to start a project building a V8 from scratch, I really dont have any mechanic experience or any thing. Is it possible for the average guy to try to do this in their garage, and if so does anybody know any good guides, and where to start on a project like this for a beginner?

  • @BoxWrench
    @BoxWrench  15 лет назад

    Yup, that machine is a bit creepy to be around, but it's been doing a fine job at skimming decks for over 40 years. Why retire such a classic and functional machine, it does one job, very well.
    It was a bit creepy shooting the scene though, notice the zoom work from the camera...I didn't want to be too close to the flying blades of fury : )

  • @69arildodildo
    @69arildodildo 13 лет назад

    And which addresses do those peuple live/work at? Here in Norway we simply send the engine "out of country"!

  • @jaejedd
    @jaejedd 16 лет назад

    good one!!

  • @BoxWrench
    @BoxWrench  15 лет назад

    They do have a CNC machine as well.
    It has nothing to do with the processes shown in this video though...

  • @BoxWrench
    @BoxWrench  15 лет назад

    I've asked a number of technicians over the years about why they skip the .050" increment in stock piston sizes...
    The only answer I ever get is that "it's just always been that way".
    I'm hoping for a better answer myself one of these days...

  • @BoxWrench
    @BoxWrench  15 лет назад +1

    your comment is perfect...

  • @fatboy193
    @fatboy193 16 лет назад

    hi mate do yon know who much that machine cost ... thnaks

  • @thchris
    @thchris 13 лет назад

    this was impressive like 20 years ago...

    • @srm113k
      @srm113k 3 года назад

      Still is impressive today

  • @turneynicholas
    @turneynicholas 13 лет назад

    how much does an average 0.60 boring cost for a sbc(small block Chevy)

  • @hoaxcoder
    @hoaxcoder 14 лет назад

    Where is this machine shop?

  • @mpeti1992
    @mpeti1992 13 лет назад

    excellent !!!!!

  • @wyckedtracker
    @wyckedtracker 14 лет назад

    can you show magnaflux testing

  • @xander-R467
    @xander-R467 8 месяцев назад

    Top bad this full video (DVD) is not available...

  • @billiesubs
    @billiesubs 15 лет назад

    @whyximxhott dont diss the 4 bangers, i got a 3 banger lol, it hauls ass.

  • @douro20
    @douro20 14 лет назад

    Isn't that a tape-controlled boring machine?

  • @fatboy193
    @fatboy193 16 лет назад

    thank you .

  • @sovereign126
    @sovereign126 13 лет назад

    @dtiydr negative. there's no play in the honing stone, it has even pressure all the way around the hole, even if there was a little bit of play in the up and down movement, which i sincerely doubt, the pressure of the honing stone/circular movement would grind it into a perfect circle. there is just too little play, engineered that way because the goal is to get a perfect circle, not to take peoples money and say job well done :P

  • @smithraymond09029
    @smithraymond09029 12 лет назад

    If only we could all be rock stars.

  • @BoxWrench
    @BoxWrench  15 лет назад +1

    Please respond to this video with your 'way more awesome' video about machine shop procedures. We expect it to have multiple narrators, background music, a graphical title card intro and be part of a larger multi-hour instructional DVD with computer animations and expert instructions that you also sell direct to the public internationally.
    Otherwise, your comment about our videos being crap might be a bit off the mark...

  • @Ryknfjor
    @Ryknfjor 13 лет назад

    @R75Sidecar i feel ya brotha

  • @Msali92786
    @Msali92786 7 лет назад

    significant machine

  • @choppergirl
    @choppergirl 13 лет назад +1

    Are you serious? Where am I going to buy a huge machine like this on ebay? Just shipping alone would kill me. I think I'll stick to using a drill bit steel brush and some steel wool, and let the axle and cylinders wear everything into the right shape.

  • @tommyboomboom
    @tommyboomboom 15 лет назад

    @Mazak1312 well i didn't necessarily mean a top fuel dragster engine

  • @MrBlackbutang
    @MrBlackbutang 3 года назад

    The mains are supposed be oval.

  • @therealjammit
    @therealjammit 12 лет назад

    Why did your post have to be a year old? I have a Ford F-150 302 V8 with blowback. I don't have the time, tools or money to fix it. If you're still around I think it'd be a good project.

  • @BoxWrench
    @BoxWrench  15 лет назад

    The guy in this video is an experienced machinist and would probably tell you it's safe to wear a bracelet...
    Some purists would say you can't have long hair or any type of jewelry at all when performing any type of work. Others bend the rules... I suppose if you own the company or your boss doesn't mind, anything goes...

  • @bsivoljr
    @bsivoljr 15 лет назад

    NICE

  • @Jojoe218
    @Jojoe218 13 лет назад

    Nice

  • @quadzilla26b
    @quadzilla26b 14 лет назад

    this is what i do in my apprenticeship but in the marine industry, like 10 x the size as this engine..!

  • @nfs5676
    @nfs5676 15 лет назад

    can these people make 2JZ engines

  • @NguyenJamie
    @NguyenJamie 15 лет назад +1

    HOLY SHAT!

  • @zobrandy69
    @zobrandy69 13 лет назад

    Awesome..

  • @indoscorp
    @indoscorp 15 лет назад

    do you have some work for the russian emigrants?))
    your technical equipment is amazing...

  • @zeriguimasmeudi1723
    @zeriguimasmeudi1723 5 лет назад

    good

  • @madisonelectronic
    @madisonelectronic 14 лет назад

    I had my 302 chevy 1969 z-28 done for $125 That included magnaflux. honing the cylinders, cutting the crank 60ths (crank and block) installing the cam bearings, and hot tank everything. And I paid for it all working for McDonalds. Shit but modern times suck.

  • @winterka100
    @winterka100 13 лет назад

    @motabikeboy I was going to make the same comment too! I changed my mind because I thought it might be too boring.

  • @sbc388550
    @sbc388550 12 лет назад

    I use flat-tappet solid lifter cams, and do not have lobe wear problems. There's an old trick in engine block prep that the old machinists use that prevents lobe wear from a flat-tappet cams' lifters. Next time you have a block prepped sit down and talk to the machinist about your concerns, if he knows the trick he'll set it up in the machining process, if he dosen't know tell him to find out.

  • @mcjrapper
    @mcjrapper 9 лет назад

    why honnning and boring are in different machines?

  • @tom58c
    @tom58c 15 лет назад

    Quebexicano.
    The reason people will spend the money for it is because QUALITY matters. Lambo or not, if im going to do an engine, its going to be perfict, not half assed. Just for my ford 302, I put easy 8 grand into it. It took me years for that money but it going to be a fantastic engine because of it.
    To be honest with you, 128,000 isnt much at all. I wish I had a rig with that many miles.

  • @dtiydr
    @dtiydr 13 лет назад

    @sovereign126 Interesting, thanks for the info!

  • @enginemasterbuilder
    @enginemasterbuilder 17 лет назад

    TELL THEM ABOUT CORE SHIFT

  • @Dieselme
    @Dieselme 12 лет назад

    @therealjammit im still interested let me know

  • @dragoncustomcycles
    @dragoncustomcycles 15 лет назад

    seem like short blocks to me. so no. not dragster motors.