Amazing Process of Making Foam Concrete Blocks | Production of Foam Blocks 2024
HTML-код
- Опубликовано: 11 сен 2024
- Step into the fascinating world of foam concrete block production in this mesmerizing video! Witness the incredible process of transforming a mixture of cement, water, and foam into lightweight and durable blocks that are revolutionizing the construction industry. From the precise mixing of ingredients to the innovative foam injection technique, every stage of the production process is showcased in detail. Experience the meticulous craftsmanship and advanced technology that go into creating foam concrete blocks with exceptional insulation properties. Discover the versatility and sustainability of these blocks as they are used in various construction projects. Whether you're a construction professional or simply intrigued by innovative building materials, this video will leave you in awe of the amazing process behind foam concrete block production.
Amazing process of making foam concrete blocks | production of foam blocks with subtitles
• Amazing process of mak...
Amazing Process of Making Foam Concrete Blocks • Amazing Process of Mak...
Process of Creating an Amazing Plough by a Talented Blacksmith (Phawra) • Process of Creating an...
Amazing Floor Tiles Making Techniques || Modern Floor Tiles Making in Factory • Amazing Floor Tiles Ma...
![BAK Jay - Find Out (For Your Love) [Official Music Video]](http://i.ytimg.com/vi/10FJO_XBCvY/mqdefault.jpg)
If anyone is interested or has questions, don’t hesitate to ask, I will answer 24/7
My friend I contacted you before about a project I am doing? You gave your Telegram and I lost it.
I am interested in it I want to raise a plant like so here in India would you please guide me
Which place is this? In which place it is available?
@@unique11124 t.me/M_VIDEO
@@Saravanan1970M whats?
Industrial key lime pie with whipped meringue.
If the blocks had interlocking surfaces like a jigsaw puzzle, it would be easier to market and sell the blocks 🤔.
it is possible
Like legos
These blocks would be good as a block ontop of traditional blocks
Worked with aircrete for a minute, found everyone had to use more surfactant than originally suggested. Driving cost up, they also used Portland no gypsum. It also didn't set up in 15 minutes.... 👏 bravo 👏
👍
Hempcrete (hemp fibers mixed with concrete) is super strong, fire-rated, mold and mildew resistant and light weight.
But is it cheaper?
@@jcfrazier5853 from what I understand is hempcrete not strong at all, it can only fill spaces of a previously built frame
@@helenavanmaanen6733 Concrete beats it's structure strength. But it has a much high compression and shear strength and it has 5 times the insulating R-rating of concrete and can withstand temperature in excess of 2000 deg.
Greetings from Libya,
I would like to thank you for the valuable knowledge you have provided. I'm about a month away from opening my own factory using the methods you have shown in these videos, you have been an invaluable and generous source of information. I would again like to thank you for the efforts you have put in making these videos, and for the many questions you have answered.
I'm hoping to get the Gypsum-Foamcrete blocks I have made at home tested at my local university for its tolerances and insulative properties. I'm fairly certain that it is at least similar to yours. If you want to know the information after testing (Tensile strength, Shear strength, Compressive strength, etc.), then I would be happy to provide the results when they come out.
I'm glad you found the video useful and thank you for your kind words. I wish you success in your projects.
My friend. Have you actually checked and tested this block.. If you actually got the results, can you send me a picture of the test certificate. My regards to beloved Libya
@@IbrahemAshi this is impossible
@@IbrahemAshi In two weeks time hopefully the results will come out. Some research has been done already online but I don't think they followed this formula, which is why I'm conducting some research on my own.
Please do. Only thing keeping me from using it are those tests
Interesting concept. BUT: Test for strength by adding weight to the block suspended by the screw until the screw comes out to know weight pull limit, then see how high it can be dropped corner first onto the cement floor with out braking. And drop an anvilled/sharp pointed weight on It with intent to crush and and see how manny pound force it can resist. All we know is it can hold 15kg. Might not be adequate strength testing.
There are tests on this video, but in the future I will do as you said ruclips.net/video/-h6zBbVkuQI/видео.html
the screw test is a benchmark, not a true test. If the screw holds, you know you are above a certain threshold. Simple and effective QC.
@@simonl7784 The screw isn’t even a benchmark. There is absolutely no standardization or controls, ergo a threshold cannot be defined.
@@dougthomson5544 The screw IS the benchmark: Will a 3 inch number 8 scew hold 45 lbs - yes: QC pass -no: QC fail. It doesn't need to be more if that's what's required of the material.
"Benchmark: a standard or point of reference against which things may be compared or assessed. " If you use the same screw every time, than it is a benchmark.
@@simonl7784 Well, no. Was the screw straight, how many threads engaged, centre of block, etc.? There have to be standards for a benchmark to be defined. A benchmark in this sense(and there are at least 2 others) is a standard of quality or performance. This simple does not set a standard for anything. Engineering 100, Simon.
excellent lightweight product that is resistant and provides high productivity in construction
RIP those workers lungs
😱
@Dave_the_Dave
Can you explain your concerns please? I would like to use his technique but not if it’s harmful. Cannot figure out which ingredient makes it dangerous. There’s very little dust/debris inside the work area especially when compared to most construction/manufacturers work stations. Please respond even if joking Thanks
@@dellowyog it sure looked like a lot of that foam powder and cement dust in the air, and none of the people mixing it had on any kind of dust mask or respirator. At 1:15 and 7:20 and 11:00, both the foam powder, and then cement powder are both being handled without any PPE. Half the men in the video are wearing sandals. You can seed their clothes are covered with dust so it's obviously in the air.
فيديو وشرح جيد جدا ممتاز من أفضل الشروحات العملية والنظرية #
This is a wonderful product , now the government will ban it because they didn't think of it first . Anything that helps humanity is a stitch to them . Thanks for this great video .
Nice tone to the casting
thanks for sharing 🤞👍🇿🇦
I thought it was my imagination . I saw goam blocks used as a base for a parking lot
Foam party! 🎉🎉
This is so fulfilling ❤ to watch. I have never done this things. But a question. When baking with egg white, you blend it hard to make a foam like you are. But I never mix in the foam with the other stuff (milk/water flour) I mix that stuff first, then gently slow mix the fluffy egg white. I do this to keep fluffyness. So is it any reason behind mixing all att once? Quicker I guess but other then that? I'm a total n00b.
maybe you're right
The test shown was for shear. What is the compression strength strength in psi or newton meters
Looks delicious
When we add 80% of water to the generator
How many litters of water did you mean?
In other meaning
How many water we need to but in the generator when we use 250 gram of sulfonate?
there is no exact quantity, when you pour water into the generator from the taps, thick foam comes out
When you pay for concrete but what you get is mostly air.
As with most products
😂
Sometimes that is desirable. Bread, cotton candy, marshmallows, cake, popcorn... 🤤 😁
EXCELLENT, THANKS.
Whaaaa??? Foam concrete??? I imagine it's way lighter than cinder blocks and more durable right? This is cool as hell! Thank you for doing this video...☮️🇺🇸
You are right
lighter and more economical but not as durable as normal concrete. You need more of it to do an equivalent work. One big big advantage is that it has very good insulation "R" rating.
You're saying you need more mass when it's mixed right? Can you still do an equivalent job with less concrete than if it wasn't mixed? @@simonl7784
Lighter. Definitely not more durable. Need strength test for load.
I believe it passes code for residential construction in California. The state will test it and pass/fail you so you have to be skilled beyond your average youtuber. PS Not 100% sure on Cali but am aware at least 1 state accepts it.
Молодец! 😊
How much weight can 1 block support? And are they earthquake safe?
They would be earthquake safe if the forms were flexible, the blocks would lock together and settle back into place after vibration.
I wonder if burlap sacks lined in plastic would work as forms...
Hello, well you learn something new every day, I've watched many videos over the last couple of years on how to make foam concrete using Portland cement and now I discover that gypsum can be foamed as well and with less hassle it seems. How do the gypsum blocks stand up to weather exposure ie torrential rain? do they need to be coated with something to protect them? My attempts to make foam concrete have been disappointing sofar but now after vatching your informative video I'm getting all excited again 🤓
I'm glad for you that the video was useful. For the coating for protection, tile adhesive will help you after that you will not be afraid of anything, it will withstand any weather conditions
どんな気象条件でも？！日本は多湿な気候なので不安です
@@trashbug1 私も興味があります
بما انك قمت بالتجربة منذ عامين
هل كانت تجربتك تشبه ما تعرضه القناة
Really amazing. Thanks for sharing. I'm thinking about using it for my new workshop construction. Where are you guys from? Can we buy these blocks there are fabricated already? Or we need to make it following your method?
Hello, we are from Uzbekistan. You can buy blocks from Uzbekistan, they are already made. You can do it by our method if you have materials.
i will never eat cake again. that is why everytime i eat birthday cake. my stomach was upset. And the good things is my body was light and strong. I'm also a heat resistant.
😁
amazing
cool
Hmmm … the Olefin is just a surfactant that is added to gypcrete. The gypcrete isn’t a structural material as far as I know. I would be very interested in scientific tests of this material regarding its use as a structural material and its weather resistance, particularly concerning water. The strength test shown proved nothing. This material will be very brittle and I doubt it will have much tensile strength. I stand to be corrected, but I don’t think I’d build a house with it.
watch this video ruclips.net/video/-h6zBbVkuQI/видео.html
@@BbAmazingSkills thanks, but that doesn’t change my observation. Remember this is just my opinion and I stand to be corrected.
Regardless, ust do some very standard engineering tests. For example, adapt the tests for measuring the compressive strength of concrete block. For anything spanning an opening you need something like a centre point load test. For moisture you need a moisture penetration test of some kind.
I certainly can see the utility of using gypsum block for non-load bearing interior walls but I remain skeptical about anything subject to moisture for an extended period or that is used as an external or structural component.
@@dougthomson5544 ok
Glass fiber reinforcement might help.
@@inthefade yes
Great idea the first thing that came to mind is what about fire??
fire hazard sound insulation thermal insulation 100%
How many whipped egg whites per kilogram of mixture? 👨🍳🙂
Foaming agent - alpha-olefin sulfonate AOS.
250-300 g of alpha-olefin sulfonate makes 150 blocks.
block sizes 60cm/30cm/20cm
List of ingredients for 3 foam blocks
37 kg of gypsum
2 kilograms of Portland cement
50 liters of ready-made foam (alpha-olefin sulfonate) weighing 1.5 kilograms
50 liters of water
ruclips.net/video/Ft5w1iwbouo/видео.html ALL THE SECRETS OF MAKING FOAM BLOCKS
ruclips.net/video/D3ajZ7ly6I8/видео.html FOAM GENERATOR, HOW TO MAKE IT YOURSELF
ruclips.net/video/-h6zBbVkuQI/видео.html production of foam blocks with subtitles
I guess you guys haven't seen the mess the UK got in with airated concrete??? 😂🎉
What was the issue?
I'm also interested
@@AlexKarasevit’s crumbling away.
@@BbAmazingSkillsthat's because there was steel re-bar in the blocks/panels that's rusted after decades I think
They seem to be not using them as structural.
Might be difference.
And in UK, they refused to maintain public buildings because of their ideology
In the uk we had, or made a concrete product called raac it was used extensively in schools offices, although its light, its strength can be comprmised when it come into contact with water, its sort of disolves the concrete, how does your product differ from this, how thermal is its effectness ? I am planning on building a house in Thailand so iam looking for ideas for insulation against the sun
the heat resistance is much better, besides, the sound insulation is also excellent
Excellent video... What is the dimensions of block length width height? And how much it cost per piece?
One block measuring 20x30x60 cm in our region of Uzbekistan costs 1 dollar.
@@BbAmazingSkillsthank you so much
How expensive is this process compared to ordinary cement walls?
Notice you build the walls first, then the floors or are your floors the dirt?
How do you install electrical and plumbing in the walls?
1. Notice, do you build the walls first and then the floors? Yes sir, the floors will be
2. How do you install the electrical and plumbing in the walls? As usual, no problem
@@BbAmazingSkills
Thank you for answering my questions.
You attach the wiring to the walls not inside the walls?
@@ThomasLeonard454 we make a path for the wires and then plaster the surface
Looks like a lot of work. I think Compressed Earth Bricks would be a lot easier. All you need is dirt with some clay in it.
Compressed earth blocks are heavy, need a very exact humidity percentage and a very long drying time. Apart from that not all soils are apt for making adobe bricks, nor is clay available everywhere
And a lot of force/work to "compress" the brick. 🫤
I'm not sure I'd trust those lintels 😮
Forbidden ice cream
20:13 is it possible to paint these blocks afterwards or does the motor oil prevent any paint etc. from sticking to the surface?
I don't recommend painting, it's better to cover the surface with tile adhesive, and then do whatever you want (paint, finish the facade, and then whatever you want)
I want that kind of bizniz.😂
We have had this work in Algeria since the nineties, but we have lost it now.
This A-i narrator is quite demanding
A pallet truck for the bins would be helpfull.
👍
How many stories can you build with this type of brick? Also, can it be plastered with a nice finish?
At your discretion, you may consult with structural engineers on this issue. surfaces can be plastered with tile adhesive and after that any facades can be applied
If you were a hot dog, and you were starving, would you eat yourself?
no😁
@@BbAmazingSkills one more.
What is the last number in pi?
What about water absorption or resistance??
صديقي لانتاج ٥٦٠ لتر من الرغوة
كم احتاج من الماء ومن مادة الفا اولفين
ارجو الرد في اسرع وقت
Please tell what is the cut off air pressure set on compressor.
Interesting. How profitable is all this, if, for example, I am building a house for myself?
The most profitable option in our region is to build houses from foam blocks.
Was cement and sand mortar used for the building of the house in the video?
Thanks for taking your time to teach us everything about these foam blocks
When building the house in the video, cement-sand mortar was not used, only tile adhesive
Excellent and very informative
Thank you
Can u pls tell me the size of block ?
20x30x60 sm
Questions, 1 what are the blocks R value both ways.
2. What is the whole sale cost per block???
Thank you very much!!!
one piece costs 1 dollar
Thank you so much for all of the valuable information you have shared. I just want to clarify something I heard in the video. How long after pouring blocks into mold do you wait before they set up enough to remove from mold? Thanks again!
I'm glad for you that this was found useful. 15 minutes after pouring the blocks into the mold is enough.
15 min 😮 - How it's possible for me it took 10 hrs , is there by accelerator to be used since in india Ist of cement is high - pl advice how to lift fast
@@janarthananmohan8433 For this use plaster
Thanks for vedio. High Quality Building Gypsum... Can your give any specifications or manfucture data for gypsums.. In our County found 2-3 type of gypsum.. Please
buy all types of gypsum and test all types of gypsum and then see the result
Do the blocks float lol
Where is the resistance test of a foam concrete block? Where is the comparison of price between a foam concrete block and another construction block of the same size but made from another construction material?
one block costs 1 dollar, a couple of tests are done on this video ruclips.net/video/-h6zBbVkuQI/видео.html
Is it weird that I'm thinking vanilla ice cream in a bucket right now?
👍
Hi, I'm Nat from Ecuador. Thank you very much for your contribution.
I made a 2kg block sample but I don't have olefin, I replaced it with dishwashing liquid. A very foamy surface layer and a base similar to your block formed. The block is not very resistant, a small sample broke easily :( Can you give me a guideline? I also don't have the exact dosage since the surfactant is liquid. Thanks
you added too much foam and not enough cement, experiment with different doses and your block will work, I wish you success
What would be the alfa olefin substitutes?
@@BbAmazingSkillssorry for the stupid question, do you think i can make it if I'm using shaving cream? 🤔
@@betatester8137 I don't think so, but you can try.
There are agricultural marking foams that may be a source.
Используете похоже высокопрочный гипс марки Г-25 альфа-модификации? Он схватывается дольше, чем обычный строительный гипс. Для ускорения схватывания цемент добавляете? А водогипсовое отношение вместе водой в пене получается намного больше 1.Какая прочность блоков? Судя по массе высохшего блока у вас марка по плотности близка к Д400. Теоретически при нулевой влажности плотность даже 384кг/м3.
Are they tornado resistant?
Interesting primitive labor intensive work.
Looks like any start up process I've ever seen. Small scale manual is capable of doing more with less than any amount of automation..
@johnbyrne9849 This whole process takes more time and labor to complete than any other I've seen. Not to mention it's costs. The need for a specific chemical that may not be widely available worldwide alone is enough to not make me consider this as a viable construction method. Ceramic bricks out of mud is a way better and cheaper solution if wood is scarce.
@@neilssterling5122you mean a mud hut😂
l want to visit the factory where the factory please give the addres
Come to Uzbekistan
Marat I am looking for advice on how to demonstrate my portable, high volume aircrete mixer.
I don't know, sir.
How long do these bricks last? 20-25 years?
yes, it will last a long time if you cover its surface with tile adhesive
Why wouldn't they make the mold like legos
Thank you very much for this valuable video
1st question what is the dimensions of the block?
2nd what is the crushing stress in kn/mm2?
1st question, what are the dimensions of the block? 20X30X60CM
2nd, what is the compressive stress in kN/mm2? I DON'T KNOW
Seeing the expiration date on the sulfonate makes me feel like the house as an expiration date. Lol
No, its a reactant to help air get trapped in the bricks and make them light during the manufacturing process. It has nothing to do with the how long the bricks will last after setting.
Did you build or buy the molds? If you built them, will you do a video showing how you did it?
there will be 3 blocks, more details
Foaming agent - alpha-olefin sulfonate AOS.
250-300 g of alpha-olefin sulfonate makes 150 blocks.
block sizes 60cm/30cm/20cm
List of ingredients for 3 foam blocks
37 kg of gypsum
2 kilograms of Portland cement
50 liters of ready foam (alpha-olefin sulfonate)
50 liters of water
ruclips.net/video/Ft5w1iwbouo/видео.html ALL THE SECRETS OF MAKING FOAM BLOCKS
ruclips.net/video/D3ajZ7ly6I8/видео.html FOAM GENERATOR, HOW TO MAKE IT YOURSELF
ruclips.net/video/-h6zBbVkuQI/видео.html foam block production with subtitles
do you have videos to demonstrate the integrity structure of these foam cement block?for example the comparison with normal cement block..hit with sledgehammer or drilled..
yes, it is in this video ruclips.net/video/-h6zBbVkuQI/видео.html
I see many days...can you explain specification of gypsum.. What type of gypsum need to used
Construction Gypsum is of good quality. But I don't know what the characteristics are in your country.
From the thumbnail I thought it was a new video about a new "culinary masterpiece" from India. After watching the video it is very interesting to also check the compression and thermal conductivity capacity, the foam mixed with cement should provide better insulation compared to common bricks
Hi. How do you dispose of these when the life of the block has been reached. What kind of heat can they resist before losing integrity.
When was last time your disposed of your home ? Seriously you have asked the dumbest question of all time.. as the longer it last the longer it used as a home.
@@ntal5859Home remodeling is a $1 trillion global market. How did you miss that? People dispose of their homes all the time. Sometimes nature does it with a tornado. Sometimes a manufacturer down the street ignores basic safety protocols and explodes the whole neighborhood. Now you have motor oil-contaminated piles of construction materials laying around.
24:20 bricks are really strong 😅 that you don't need a drill machine to make a hole
I wonder how do they react with rain over time? Looks great 👍
the surfaces need to be plastered with tile adhesive and then the rains won't be scary and the facade can be made any way you want later
@@BbAmazingSkills cool thanks can't wait to see the finished house ✌️ from Ireland
@@johnwildwest1 I'm glad for you that the video was helpful.
When I saw how he pushed the screw into the brick. I realized how soft / brittle they were. I don’t think hanging them from a screw is a good way to test them. Maybe try dropping them from a small height. Increasing the height, to see when it breaks. Or hitting it with something.
There are tests in this video ruclips.net/video/-h6zBbVkuQI/видео.html
I have a question. What is holding the block up over the doorway at 27.32 .
tray blocks inside cement mortar and reinforcement
Awesome technic method....sir I want to ask a question sir...how to get the foam materials like alpha olefin sulfonate powder,gypsum
You can find it in Google search
Good
What are the benefits over concrete? They look to be more expensive to me
@@MD-gc4xq they probably insulate well
THey are still concrete blocks, just low density so weigh less and have less structual strength.
Might be slightly better with insulation since they act like foam padding with all the air gaps in it but without a consistant product hard to say.
This sounds like a troll question, but I'm being honest as I like this idea..but I can't help but think this could be a issue with these blocks in a flood zone. Would they not raise? And make a structural collapse of water gets too high? As the air would push them to float dislodging themselves?
this will not happen, but if there is a flood, then any building material will not withstand, except for concrete, but it is not comfortable to live in concrete either in winter or in summer. so that it holds up well in rainy weather, for this I recommend tile adhesive and then you can make any facade from the outside
This will have a different apllication for me. I would use it for a thermal break in a steel Mesh Panel surfaced with cement on both sides.
Whre i live it is not ecomical to ship Manufactures Mesh panels.
Hello, good job where can I buy the exactly the gypsum that you use? cana I use Pottery Plaster ? thanks
you need to test different brands of GYPSUM that are sold in your area
I am interested in building a plant like so in india would you please guide me
I can answer any questions you may have.
I want to start a plant like same in india please help me how should i start@@BbAmazingSkills
Can you pour the mixture into a slip form and build the wall in place?
I don't recommend it
i want to eat it.
how can i got the product of foam
The video shows everything, how else can I help you
What is the curing time of the mold i heard 15 min but ????
hardening time in the mold 15 minutes, then a week in the sun to dry
Bro what is strength in newton of this block and plz tell me the quantity of material in 1cubic meter your immediate respond will be highly appreciated thanks
I haven't checked, I have no way to check.
Not much of a test. You can hear the hardness from using the gypsum. The issue with air crete was always consistentsy. This seems forgiving as your not even measuring the foam. The gypsum seems like it would be brittle. Be interested in all the properties.
5:36 omg that looks so delicious 😂
Just don’t build one in tornado alley or hurricane prone areas
Dear
You say through the video that
Using 250 grams of alpha olefin sulfonate powder to make 150 foam blocks..
Please answer regarding what is the size of the 150 foam blocks
Or what is their size
Waiting for your response
Regards
20х30х60sm
What is the cost of these blocks
1 pc. 1$
24:00min
I have not seen a screw driver like that in a long time. Lol😂
🤨
What if you added fiberglass to the mix?
you can add construction fiber
That gypsum appears to be lime (calcium carbonate)?
Gypsum is a sulfate (CaSO4) that can be present in different modifications of crystal water.
First of all thanks for your support video.
My Question is which type of Gypsum they use to do this blocks?? Thanks
Thank you for your kind words, we use high quality building gypsum.