Precision Machining: Full Machining Process of a Bottle Carrier on the DMU 65 H-monoBLOCK
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- Опубликовано: 6 июн 2024
- In this captivating video, we walk you through the entire machining process on the DMU 65 H- monoBLOCK. From raw material loading to the impressive final result of this machining part, created on the DMU 65-H monoBLOCK: Witness the mesmerizing process of creating a bottle carrier demo part utilizing the cutting-edge capabilities of the DMU 65 H-monoBLOCK.
Highlights:
• 37,8 programing hours: Every contour and details were considered for a flawless result.
• 124 machine minutes: Watch the versatile DMU 65-H monoBLOCK handle complex geometries with utmost precision
• 14 tool changes showcasing the extreme versatility of our 5-axis CNC machine
• Close-up shots of the sculpting of the demo part from AlMg4.5Mn0.7
Here are the key steps:
0:00 Trailer
0:54 Key-Facts
1:01 Loading Raw Part
1:50 Roughing Outer Contour
6:40 Remove Steps
8:13 Semi Finish Outer Contour
11:50 Holder Machining
13:30 5-axis Semi Finish
15:55 Holder Radius
18:10 Preparation Drilling
20:10 Drilling d 54 mm
22:40 Ground Milling
25:00 Contour Radius
27:14 Weight Reduction
36:15 Fine Boring
37:35 5-axis Window
41:00 5-axis Chamfer Milling
44:25 Radius Finish
46:10 Chamfer Ground
47:00 Engraving
49:52 Final Result
Feel free to explore the intricacies of this remarkable process!
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#dmgmori #PrecisionMachining #MachiningProcess #DMU65HmonoBLOCK 
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Did you enjoy this full-length machining process? Which step did you find most satisfying?
Which CAM software did you use?
Im wondering how you are gonna hold it for second op to remove all the material that you were currently holding onto. Care to share?
@@zacharymoyer3455 obviously they won't since it's not a real part being machined.
Hello @zacharymoyer3455,
the component is screwed onto a plate with 6 screws and then clamped in a vice. This can also be seen at second 49 in the video.
Your DMG MORI Social Media Team
@@DMGMORI you should make new playlist
Finally a full length video from dmg itself. Will enjoy it
Thank you very much, we will upload more full length videos in the future 😊
@@DMGMORI you should make new playlist
5:25 amazing tool-path!
It's so great and I am so grateful for your own demo-videos! Especially the longer versions,to see the process and genius behind the manufacturing. Of course on the most beautiful DMG Mori Machines :)
Would be nice to see some other longer videos for other machines, like ctx beta 450TC for example...
Even though the H-monoBLOCK is on of the best for its size and application range ^^
Great CNC Machine
the milkman would have loved this.
Good point! 🥛
The part and the machine speak for themselves. Congratulations on the video for both its technical and artistic merit. Instead of a million questions about the program I'll content myself to ask how you kept the camera window clear of coolant.
Hello @jimsvideos7201,
we used a special camera system for machine interiors.
Your DMG MORI Social Media Team
Impressive. Now how do you get your hands on one?
Amazing work and amazing programming skills. Dmg and hypermill are a great solution! I love to use the both.
Who is the programmer that made this Demo Part? Thank you
Such a great machine! Im working on DMU 65H with RPS9 and this is perfect combination. I worked on Heller, Grob etc. and on DMG Mori work is easier and more comfortable. Good job!
Collins Aerospace :)
How do I join the media team. Filming stuff like this all day seems like a dream.
Hello @codygibson2809,
thank you for reaching out. If you are interested in joining our company, please follow the link below to find your enty at DMG MORI: en.dmgmori-career.com
If you have further questions, feel free to contact us anytime.
Your DMG MORI Social Media Team
Good but still some noises😄why?..cuz you used inserts...you might change for roughing by end mill solid for a lovely process
How can I get the model for the carrier? I'll buy it.
Hello, the model was designed by our technical experts, however it is unfortunately not available for sale or distribution. Your DMG MORI Social Media Team
Is that typical to almost have a full week for programming? Or is that also including the modeling of the part?
Hello @roeschdan,
the programming time includes tool selection, clamping device selection and simulation (collision check). Modeling is not included.
Your DMG MORI Social Media Team
What CAM software?
Probably Esprit or Siemens NX, that's what the application engineers from DMG-Mori use.
@@DerFlexy nope that’s just what DMG officially promotes, most application engineers use hyperMILL
@@DerFlexy nope that’s wrong, most application engineers use hyperMILL and this was also used for this as far I know
можно же было сделать точную деталь литьём(?!)
и после фрезеровать в размер....
на юморе ....😮
Very intersting video:
Two comments though:
1. Chapter 6 should be called Maching teh Hadnle rather than Holder Machining. It's NOT a holder, it's a handle.
2. Why did you waist so much machining time roughing the contours of the final piece with a surface mill? A VHM mill used at full depth would have been MUCH more efficient IMHO.
I love how an engineer spent a week of his life on programming of this part just to be be criticized by the first comment on the vid xd
If you're talking about the roughing at the start, that's a high feed mill, not a face mill. High feed and high efficiency milling are both perfectly valid roughing strategies. In this case, I think the tall and thin handle favoured a high feed milling strategy, which directs cutting forces along the axis of the tool rather than to the side.