Machining & Welding Road Milling Machine Hydraulic Cylinder barrel | TIG & MIG
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- Опубликовано: 7 авг 2024
- In this video we are machining and welding a new barrel for a road milling machine (road profiler) hydraulic lift cylinder. The original cylinder barrel is damaged and has scratching the whole length inside so this will be a re-barrel machining and welding job. We start by machining the flanges off the barrel and machining the new cylinder barrel for weld prep. Then we fit and TIG weld the end flange onto the new barrel before MIG welding and then counter boring the weld back to spec. The 2nd flange is fitted and MIG welded with metal cored wire to complete. We are using our TM-26120G lathe, ProArc PT-201 welding positioner, WIA weldmatic 500i welder.
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Hey viewers thanks for watching todays video of machining the road profiler lift cylinder barrel. What did you think of the welding and finished result? 😎👍
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Curtis. Very good finish. Have you made a the welding jig for doing pipe or was that shop made. Only they are major money over here in England. Many thanks. Lisa.
@@lisaburnett3368 hey mate do you mean the adjustable steady roller setup? Yeah shop made but was actually made for our big lathe to steady jobs that extend from the spindle but works well for this too haha.
I watch them all. Usually on the television 📺 with a beer 🍺. Can’t comment on the Tele and have to use my phone to do so. It’s all good as that doubles your view count lol 😆. Cheers
sweet video ! looks like some gravy work there.
I'm curious as to why you don't run the metal core hotter in spray arc ?
What gas mix You are using with mig? Nice work! 🙂
And the camera recording is very good. Wish I had access to this kind of instruction 40 years ago , it would have really sped up the learning. Fantastic for new machinists. Good job.
I like it a whole lot more hearing him explain the process of what he's doing rather than just music. Great videos.
Kurtis and Karen
@Bits & Bolts considering they do some after dark and expanded the workshop and the yt earnings means they're okay
@Bits & Bolts you do you. RUclips is lucrative if you play it right and can help you purchase plant and equipment. That's what they're doing.
Kurtis and Karen, I can not get over how much more "professional " your shop, yourselves, your way of presentation and your videos have progressed in the three years from this job to your latest offerings. We'll done guys, it's been a pleasure to watch you. Having gone back in your repertoire, to before I subscribed to your channel, makes me appreciate the hard work you've put into your "outside face" even more. I keep having to remind myself that what I'm watching is not what you produce now. Well done from Canada's banana belt.
🤞🇨🇦🥋🇺🇦🕊🇦🇺🐨🪃👍
I like the fact that you show us viewers on what and where you repaired parts are used. Looking forward to your next job!
Hey mate thanks for watching and the feedback cheers 😎👍
Was about to write the same thing, really appreciate that I can see where parts or cylinders are used.
@@TheyCallMeMrGuns same here knowing what the work relates to really adds to how authentic this guy is just doing his work and sharing expertise - what about those flawless welds looked like they are robot welds.
I’m lucky enough to know what’s going on but I think it’s important that someone shows those that don’t, 40 years of repair work and still enjoy doing and watching others. When you get to old to learn your dead
Eddie legendS of machining like yourself live forever I assume you’ve helped a few or a lot of young apprentices get their repair credentials - thanks form the rest of us mate.
Today, reviewing this old video, we can see his evolution and professional growth. Congratulations.
Kurtis, as a machinist I see all of the unmentioned stuff that you do. Such as always protecting the cylinders by mounting brass shim stock to chuck jaws, and the beautiful welds that you do. You’re a master with the mig welder. I like how quickly that you’re able to move around from one task to the next. You’re ok in my book mate!
I’m a 70 year old codger who has never had the opportunity to see a machine shop but thoroughly enjoy watching you work. I became a wood turner 7 years ago and love my lathes so I relate to what you do but nothing I do even comes close to your work. Another plus is I enjoy your accent. Thanks for sharing.
I will never re-barrel a dozer hoojamawhatzit but I have learned a lot about machining from you. The more instruction the better.
And good lord your tig skills...
love the bloopers, enjoy the machining but show us more of the dog, he's a beaut !!
Hahaha we will try to keep his fans happy with more screen time and I know my misses is working on a bonus Shop dog video too 🤣👍
@@CuttingEdgeEngineering . Love the bit at the end where the dog is fed up!
@@CuttingEdgeEngineering .
You are such a genius at parting the flange off. That's a sentence I never thought I would say to anyone!
🤣🤣🤣
Your tig welding and mig welding is absolutely topnotch man. Doing the bevels the way you do is so much nicer the doing it with a torch
Cheers mate thanks for the comments 😎👍
Those road planers are amazing pieces of kit - nice fix.
You guys rock, seriously. Thanks for the hard work on making these videos, we all appreciate it.
Hey mate thanks we appreciate the support! Cheers 😎👍
Best heavy machining channel on the 'tube! Keep it up, chips, dogs, bloopers and the missus' comments... nothing better! Stay clear of bbq and travel videos... except to the customer site(s) to see your works of art installed. 👍
Великолепная работа! Спасибо за шикарное видео, удачи во всех делах!
Спасибо за просмотр
I'll never be a machinist but these videos help me to understand the inner workings of my equipment and who knows - maybe I'll spot a problem BEFORE it needs a total rebuild.
What best about this channel is they have a bloopers at the end of thw video,that make it fun to watch all day..
GREETINGS FROM CANADA! You would make a great teacher in a tech school setting. You do so many things with a lathe that I didn't know were even possible. I have so much respect for your skills and knowledge. Cheers!
Many thank Curtis, your videos are so informative. Thank you for uploading and giving me an insight into the lathe and milling processes of large components.
I just gotta say. This is so much better to listen to, without the music. Thank you for taking our advice. It's so nice to hear the milling and grinding. I find myself lost in the moments watching it. And the silence around when you set the item is so zen. You're doing an amazing job with your videos. (and of course with the work itself as well. lol)
Hey mate yeah totally agree my misses likes to do a bit of the ASMR style except I like to have loud fan or music or swearing going on hahaa glad you're enjoying it thanks for the feedback. Cheers, Kurtis 😎👍
Dan L. I agree with all those comments.
Gosh! Somehow I missed this when first published, what a bonus, Tuesday CEE for me anyway. Thank you Kurtis, Giggler, and Homey!
I'm hesitant to comment because I know you feel obliged to respond, but I just can't help myself. You three turn machining into a first-class educational and entertainment event! Kurtis, your welds look like artwork! The finished result looks too good to put back on a dirty machine like that! LOL Thanks so much and know that you are highly appreciated!
Genius move adding those last few minutes to the videos. Brilliant!
Glad you like them! 😎👍
Mate - a fantastic job. You are very fortunate to be doing this work. I am envious. I SO wanted an apprenticeship in machining when I was a young bloke. You must have had some good teachers and importantly you must have taken your trade training very seriously. And it is here in OZ. Keep it up. A happy subscriber.
Beautiful Staffie.
Everybody wants a sexy CNC lathe, but when shit breaks or needs reconditioning, guys like this get it done. Choice!
Thanks for watching mate you're not wrong! 😎👍
I worked for a number of years for a big excavation company, as a mechanic. They always outsourced cylinder rebuilds, until i said that i could do it. I built a big machine kinda like a lathe, but it was for breaking loose the piston nut off the rod. When the rod or barrel were junk, they had to just purchase new, they didn't want to tool up to let me build the entire units, mainly cause they didn't want to be forced to paying me a higher wage, morons spent way more buying new rods and barrels, and could have saved or made money in the long run, cause there wasn't anybody in the state that would build them. You can lead a horse to water, but you can't make them drink. Nice work as always, would love to work with you. Take care and Cheers!!!
Love to see another master of the trade that does everything in the shop! Machining, welding, assembly....
I do the same work in the U.S
Fluid tech hydraulics
Perfect job!!!!! I’m sure you are the top choice when someone needs machining work done on heavy duty hydraulic parts!!!! Incredible work as usual!
Hey mate thanks for watching and commenting 😎👍
Nice work as usual, I see you moved your welding positioned up from the floor. Good move in my book. Cheers
Thanks mate yeah this job was small enough to have it up higher on the bench 😎👍
Another rip snorter. You make it look easy which is the give away of real practical experience. I've alerted several people to your channel.
Hey Peter thanks for supporting and sharing our channel mate! Cheers, Kurtis 😎👍
What an awkward angle to weld you are a rockstar and your little man running around just steals the show he is so adorable
Love your channel . Really like the fact that you fix real world stuff.
Very nice work. I can see why you're busy, quality products. That and the shop dog. I bet that wagging tail is a lethal weapon.
You do such great work. Love watching you repairing stuff.
Enjoyed seeing the work sequence, didn't appear to be a minute wasted. All capped off by the out-takes. Keep'em Coming :)
Hey Paul thanks for watching mate glad you enjoyed it 😎👍
Kurtis my friend. This was a great way to pass a bit of time today. Thanks bud. The tailstock chucks are amazing. Good job once again.
Hey mate hope you've had a good week been flat shit here 😎👍
@@CuttingEdgeEngineering Shine on bud.
Great cinematography and great direction, you guys make a great team!
Cheers we both appreciate the feedback 😎👍
That is clever to have a dark color dog in a workshop, does not show the grease! Very good job mate! Thank you!
My respect for you! My work in Germany is similar to what you do. Unfortunately, I don't master the lathe as perfectly as you do. I work in the field of agricultural machinery repairs. You are the absolute specialist! Best regards from Germany ! Also many greetings to your camerawoman and your dog ...
There are still craftsman that take pride in their work by producing quality work.
My husband and I love watching these, he for the technical know how and I to see"how things are made" and then we both like to laugh at the giggles at the end too.
Awesome glad you both enjoy watching 😎👍
Man you are crazy... That acurracy?? From another world. I love your videos.
Cheers mate thanks for watching 😎👍
Mate you channel gets better and better - knowing where that cylinder was going is a great bit of video (road scraper) and your welds would put a welding robot to shame - really proud you’re an Aussie - we can do great no shit machining - thanks.
Hey mate fucken oath hahaa thanks for taking time to watch and support always appreciate the Aussie's watching! 😎👍 Cheers, Kurtis
Yes I have seen were you spun the two pieces. When one is rotating clockwise and the other piece rotates counter clockwise it's hot welding! I've seen it done on several video programs. Very interesting process.
just putting it out there, i like your vids with the sound of the machine and work being done rather than music in background. thanks
Dang i wish my welds look like those. You have an amazing steady hand and perfect welds. Love watching the videos.
I have machined large parts working in the GE gear plant lynn Massachusetts. Could be optical eluson but at 24:50 was flange perpendicular to shaft. Its great to watch a true craftsman do his work. GOOD JOB
Gday, the old cylinder certainly had some scoring in the, almost say it was rooted, top job once again and throughly enjoyed watching, cheers Matty
Hey Matty thanks for watching mate hope it's been a good week for you, been hot as fuck up here summer well and truly arrived. Cheers, Kurtis 😎👍
A thing of beauty! Some of your finest work.
Cheers mate appreciate it 😎👊💥
Perfect amount of music in this one ! How many toys does the dog go through in a week? Love the show.
Hey mate he usually goes through 1-2 toys a week, all part of his pay package 😂👍
Been involved in Hydraulic Barrels and actuators
manufacturing here in Brisbane. Even though your doing it using manual machines , the process involves are the same using CNC machines. Love your pet dog mate.
Another job expertly done. Best wishes to you all and dogo, from, Auckland, New Zealand.
Mass respect..can’t wait to see the new biggie lathe in action.
Cheers mate hope you're staying warm over there 😎👍
It’s only -14 c today...not to bad...🥶..only about 1/2 meter of snow...your headed into your hot weather about now. I remember I visited the Kimberly’s in February in 1992 and about died! Kununurra and Halls Creek area.
That sweet puppy so cute
Attrezzatura tenuta con cura ,ed e uno dei pochi che sanno stringere i bulloni di una flangia in maniera corretta bravissimo
The safety pittie has so much personality. He's a good doggo.
Hey dude really enjoy the content. I myself used to work in a tool shop as a welder, its nice to see some of the same techniques I used to do in your videos. Keep them coming!
Hey mate good stuff! Thanks for watching 😎👍
I love it.
I wish I was jonger and be able to join you.
I love welding and was a MIG TIG and MMA welder when I was young.
Now, after 40 years as a police-officer I just do some tinkering at home.
The Dag is like if all you are going to do is machine and weld all day I am taking a nap! All he wanted was a forklift ride..
You make it look so easy,your welding is awesome,very precision.
I love the dog,give him a big hug for me.
Thanks for the interesting video and as always,the camera tech does a super job
It is all I can do to not skip to the last part on these vids. You guys are superstars, keep up the great vids. P.S. those stacked dimes on the TIG weld really make me want to sell my welder, I will never be there !! =)
Most of us watching could do this job. But the end result wouldn’t look anything like this. Excellent quality workmanship.👍🏻👏🏻
Stop hitting the barrel!..... save it for the butt flange
Great work mate 👍👍
Great skills for sure.. but man what a well equipped shop !!!!!!!
to je radost na vaši práci koukat 👍👍
I love seeing young people with so much skills.I admire your level and your presentations.I can only learn things from you.I apologize for my English because it is from the google translation.Keep doing what you do and stay healthy
Thanks for watching mate where in the world are you? 😎👍
@@CuttingEdgeEngineering Greece my friend.
Kurtis - The people who hire your expertise r Lucky 2 have U around ! Another Fine job . Esso's Great
Cheers mate appreciate the comment! 😎👍
Thanks Curtis, another "Better than new" job, 10/10 for the camera girl too.
I'm only here for the real star of the show at the end, such a shame I have to watch the whole video to get there. LOL
Hey mate thanks for watching the vids glad you enjoyed it will have to increase his screen time again to keep his fans happy haha cheers 😎👍
this has been my favorite video of the year! the tig welding and explanation of what and why and how you do everything, makes these video much more enjoyable for us people with less of an idea! keep up the great work. 👍
love your work. I know that you may make money from these shows. Your already making money from your business. Just hope the money you make from this is going to a good cause, like a trade school or impoverished kidds in need of a education I'm a fan for life. Keep up the great work.
Very good work. Here you can see a professional. Absolute thumbs up!
Good on you and the missus for all the filming; it takes teamwork.
Appreciate the great comment 😎👍
Besides being one hell of a machinist you’re a pretty dam good welder too!👍🏻👍🏻👍🏻👍🏻
Thank you very nice welding job. you do first class work. you can tell you enjoy what you do. Brings back memoirs. Great video shots.
Hey Mark thanks mate always appreciate feedback from those in the industry 😎👍
This makes me wanna go finish several small welding projects around my house!
Sir/Maam .... I understand the methods that you (both) are using to accomplish your goal. I really enjoy the end result....well done and thank you for the work. :)
Always look forward to the days when a new video is released. The content and the way it is presented is just perfect. I already repair plant machinery but hope to build my skills to this level as time progresses. Very interesting as always, looking forward to the next release...quality work man 👍🤙
Hey mate thanks very much for supporting the channel really appreciate it will keep the videos coming 😎👍
Love the videos and love the little dog !! Always makes me smile !
That was a fantastic Tig weld , I give you 150% . Great job !
You have some serious mig welding skills.
Cheers mate 😎👍
Your weld bead is EXCELLENT !!!! A LOT of PRACTICES ~~~~~
Great idea having de boring bar in reverse easier to see what you are doing. First class job mate 👍👍👍🍻🍻🍻
Cheers John spot on there 😎👊💥
Curtis. Good watching machining. Great content. Thank you both.
Cheers really appreciate it 😎👍
The Chihuahua isn’t happy. That big Staffie is getting far too much air time 🤣
Another great video from hubby and wife. Re-barreling that hydraulic cylinder is a lot of work. Hopefully the customer watches it Kurtis so they appreciate all the work you put into it and don’t argue the invoice.
Hope you’re both well? Cheers Aaron.
man! you don't need paradise! you are already in paradise
If the cylinder in question was actually from a Wirtgen Machine, it was made in my hometown Windhagen, Germany✌️ Crazy to think that those machines I see daily end up everywhere. Including Australia...
Like a stack o' dimes. Beautiful TIG work. Cheers.
Great job mate! It's refreshing to see a machinist that can actually weld 😊. I mean, lots can weld, just not that good lol. Well done 👍😁👍. Cheers!
Steady, methodically, and cleanly done. Enjoy your work concept.You have a happy pup there.
Hey John glad you enjoyed it mate 😎👍
The welding and finish ehh ok i guess. Just playing! I can weld anything and pretty good machinist but your at the top of the game bud. Brilliant precision work. Its great to see you jump from machine to machine and own it! I envy you.
Very good!
Excellent job.
And before finishing, congratulations to the cameraman,
without this important piece we would not be able to
assert your performance.
Carlos.
Colombo - Paraná - Brasil.
Hey Carlos thanks for watching mate and the great comment we both appreciate it. Cheers 😎👍
Always a good day when CEE releases a new video.
Another new video going up in a few hours! 😎👍
Good thing you had that fork lift... That was one massive pallet... lol
TIG is such an art. Loved it when I was able to TIG. Should have stayed with that.
Beautiful! Just beautiful!
Great work as always, love watching this.
Thanks for watching mate 😎👊💥
Nice work i love it and your dog to groeten from Groningen the NETHERLANDS 👍✌️👌
awesome work Kurtis look forward to seeing more of your work
Hey Dave thanks for watching mate 😎👍
At 24:47 you can see you made an ACTUAL portrait of a man with mustache and his eyes closed. But it's nothing compared to your usual masterpieces in your job ;)
Interesting the direction the pipe turns when your welding it, the shops over here go away from you. Great work OREGON, USA