Replace BROKEN Eye on Hydraulic Cylinder for CAT D10 Dozer | Machining, Welding, Milling
HTML-код
- Опубликовано: 10 ноя 2021
- This video is a job we did to replace the broken eye on a hydraulic cylinder rod for a Caterpillar D10 Dozer Ripper Lift. The eye was completely torn apart and our customer requested the eye to be replaced. This shows the step by step process to replace the eye on the hydraulic cylinder rod including machining, welding, milling & boring. We also install the new bushing by shrink fitting with liquid nitrogen but that doesn't go to plan so we move on to press fitting with our 150T tonne hydraulic press. The job is completed with a clean and paint job. What do you think of the finished part?
In this video we are using:
- Hafco TM-2140G LAthe
- Hafco TM-26120G Lathe
- Everising H-360A Hydraulic bandsaw
- BM-63VE Milling machine
- WIA 500i Weldmatic welder
- HMP-150T Hydraulic press
Join our channel:
We upload new videos every Friday at 5pm AEST! If you want to see more of our videos click LIKE & SUBSCRIBE! You can subscribe to our channel here: bit.ly/ceesubscribe
Join our Patreon community: / cuttingedgeengineering
To see more follow us on online here:
Instagram / cutting_edge_engineering
Facebook / cuttingedgeengineering...
Official CEE Merch shop: www.ceeshop.com.au
Check out our AMAZON store and explore our favourite finds that we use in the workshop:
www.amazon.com/shop/cuttinged...
About Us:
Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
Music: www.epidemicsound.com/referra...
#australianmachinist #machineshop #machinist 
Наука
Our door stop collection keeps on growing 🤣 Thanks for watching, if you enjoyed it make sure to click the LIKE! 😎👍
Grab yourself a BANANA RULER here: ceeshop.com.au/collections/limited/products/limited-cee-banana-ruler🍌🤣
The 2 videos Kurtis mentioned:
Replacing Broken Eye on Hydraulic Cylinder for CAT 631 Scraper ruclips.net/video/mGpYGZ2ZxB4/видео.html
Replacing BROKEN Eye on A-frame for CAT 745 Articulated Truck ruclips.net/video/UwNDqiuhK58/видео.html
Subscribe and hit the bell icon to turn on notifications so you don't miss our weekly uploads. 👇 🤳
Follow us online here:
Instagram instagram.com/cutting_edge_engineering
Facebook facebook.com/cuttingedgeengineeringaustralia/
Official CEE Merch shop: www.ceeshop.com.au
YAAAY.
Nice little collection it is, can I have one? Lol
@@phillipcave1197 was thinking of auctioning them off one day 🤣
@@CuttingEdgeEngineering that’s a great idea.
Looks almost like you could be trying to spell something with your arrangement of 'eye' doorstops... Next time you add the next letter to the collection, consider inviting guesses in the comments section, the prize could be a banana rule ;)
I've said this before but I'll say it again: I love how much Curtis explains what he's doing and why he's doing it. That is one of the many things that make this channel so great!
in the beginning we were never going to do talking but had so much feedback from viewers and so many questions in the comment it made sense to add some commentary 😎👍
Me too, many channels like this aren't so great at explaining things to lay people. I suspect the camera girl has a bit to do with that.
That's right
33:15 😱 4 thousand dollars just for the strapping tool??!!!! 4K? Huh????
@@mandosuper29 you want good the best quality? you better be ready to spend good buck)
My man said I’ve got 150 ton that says I can put it back in place. Love it!
Curtis, I am a 61 year old gentleman from the state of Nevada, USA. I watch many of your videos and after 40 + years of machinist / millright experience, I just wanted to compliment you, that based on my professional experience and personal opinion that you are one of the best machinist / millrights I have ever observed. Your knowledge and experience shows in your work and I see the great pride you take in your work. You are top of the line in my opinion, my best to you and keep up the great work. I really enjoy your videos. Thank you.
Three things need mentioning. 1. Your work is excellent. Customers must be very happy with your results. 2. The dog is absolutely lovable. 3. The camera work and editing is outstanding. Nobody ever notices good camera work. Bad camera operation is immediately noticable. The three of you are a great team. A big Texas salute to you all.
thanks very much mate we appreciate it!
@@CuttingEdgeEngineering You are welcome.
The beauty of craftmanship can never be appreciated enough
The banana ruler is definitely a must have for every American
I will be ordering it to measure my Freedom Bananas as soon as they will take my money! Lol
Are the rulers made of Aluminum or Aluminium? Just asking!
@@bigmotter001 i think they are made from wood and they engraved them with a laser.
Made in a laboratory
Can confirm!
The outtakes are always funny lol. We appreciate you leaving in and explaining your mistake with fitting the bushing in. Show’s you’re human.
The banana scale had me freaking dying. Absolutely spot on.
Haven't even gotten a few minutes into this episode and had to come leave a comment as I'm laughing so hard and enjoying this so much. The American tribute for us left me rolling in laughter.
Glad you enjoyed that mate thanks for watching
They MUST find a way to co-market those banana rulers! You'd make bank.
@@djr11472 For my part, I have no interest in buying one, but I _love_ that you [edit: err, Jessie and Amy (2:34)] made one, Kurtis! So funny! And the meme is taking off... I've already heard _at least_ one other RUclipsr talking about bananas. Nice work. :)
Thank you Kurtis for persevering with the takes (& outtakes). You're doing a great job. Having seen a lot of other RUclips channels featuring bloopers & outtakes at the end, it has long since become a part of the trade. Happy to see you get through the job without too much trouble. Your hard work is truly appreciated.
thank you! Cheers!
One massive PUCKER factor soon as that bush fell through 😳
Love the rulers 📏 ❤
I really like that you show the welding wire feed rate and gas ratio, keep up the good work!
I was self taught on out milling machine like that, but my work was never as "critical" as yours is. I thoroughly enjoy watching your work. Great video. 👍
Awesome mate thanks for watching
that's a great idea having the ability to fab up different eyes from the one stock!!
Costs more, but it saves you money
And time in the long run
It always amazes me how the inserts can survive those interrupted cuts.
My thoughts exactly! I wonder what force is being transferred through the tool tips... To the post and into all the lathe components? I would guess the point of impact is intended to be most at the least expensive point. Kurtis likely chooses slightly worn tips to do the roughing work.
I love a man who really doesn’t have to justify why he does anything explaining to the mini lathe nerds why he’s does something his way! Keep it going CEE ,great channel
Coming from Scotland and being of an age where I had to learn Imperial and metric but thankfully never had to work in Whitworth I was well tickled by your banana rulers. I'm not a machinist just a sheep bothering metal mangling farmer but I always manage to learn something from your vid's and they make me laugh every single time. Many thank's for the time and effort taken to make these and warmest regards from Scotland.
hey mate! glad to hear the videos are both entertaining and educational which is what we are aiming for. Cheers!
Grew up in Scotland late 70s/early 80s, learned everything Metric. Family moved to the U.S. and had to learn imperial/customary. WTF! How many feet in a mile; what's the next size up from 11/32"..,.
@@ThePlayerToBeNamedLater From the USA, I carry a fraction decimal conversion chart in my wallet. Oh and the next size up from 11/32" is 23/64" or 0.359375" 9.128mm
@@SandBoxJohn Great idea. I don't have much call for that these days but nonetheless I might get one. If that fails I know you have one so I'll just post a comment here again should I ever need help!! 😁😁
@@ThePlayerToBeNamedLater 5,280 ft per Mile, 12/32 = 6/16 = 3/8; I'm Canadian and I HATE Imperial too...
I had to use Imperial in Machine Shop since EVERYTHING was calibrated in 1/1000 of an inch...
Though Canada is also a strange Country as far as Europeans are concerned, Roads have Speed Limits in Kilometers per Hour but if you ask someone how far away is from here, your answer 9 time out of 10 will be "It's Hours from here in that direction (for example if you're in Windsor Ontario and you ask someone how far is it to Toronto , they'll probably tell you it's 5 or 6 hours (depending on where in Toronto you want to go) East of here...
Oh boy thank god! After this week, this is exactly what I need! Coffee and a CEE video of honest work and nice people!
Have a nice weekend everybody!
Hope your weekend is better for you mate!
Love this. Fixing manufacturer mistakes, making machinery work better than new!
Watching your channel is like visiting an art gallery of world artists, every time you learn something new and it is impossible to take your eyes off your masterpieces!)
Wow, thank you!
Safety Officer Homey is doing a great job of keeping us all entertained. Thanks a lot for including him so much. ❤👍
You bet he's working hard for his fans 😂
Homeless
@@nipponsuxs Yeah, I know. I guess I was being a bit lazy or just feeling cozy with his nickname.
OMG. When that bushing went in a little to quick. My heart almost skipped a beat >.
🤣👍
When the screen went black.i thought .hallo youtube censored the vid 🤣🤣🤣🤣
Being that Karin and I are both retired we don't usually pay much attention to the day of week, but now we look forward to Friday every week. We enjoyed seeing that rod regain its vision. The camera shot along the tool and the surface while cutting at 36.7 is absolutely genius! All of this and Homey had a real day! Have a great weekend, you three, and thanks again.
Hi Bruce & Karin! Will have to do a couple more mid week video uploads to keep you on your toes!
@@CuttingEdgeEngineering YES!
Curtis is a smart ass. The sarcasm 😂. It's real subtle a lot of the time. Especially when he talks about his methods. The methods that go against the norm. I love it lol. Gotta respect it 👑💪
In the not too distant future, Machining skills will have the 'Kurtis' scale of excellence.
Great video of a Job well done.
There already is mate
I just thinking ........ whats abaut his CNC Milling machine ?
Unfortunately apart from welding. CNC machining will takeover lathe work. Itll be faster and more accurate
These videos makes my day even better
Awesome to hear that
don't know why these videos fascinate me. the tools, the skills, the camera work, the editing and the comic relief by homeless? banana rulers, oh my
My heart sank, I thought Kurtis had dropped the bush right the way through the whole landing and shattering on the floor... 150t sent her home.
Thanks again for the hard work you Three!
Without “homeless” your vids will never be the same. Awesome. Love.
he definitely is a key part of the channel!
I like the Cat 'Wall of Shame' of broken eyes! That would make a good art installation exhibit at London's Tate Modern Gallery!
It wouldn't just be good, it would be better than 95% of the crap they exhibit. This is real world functional destruction. Not just some pissed off drug addict who can't deal with reality, breaking shit.
@@ramosel Agreed! I remember them exhibiting in the 1980s a work from the 1960s called Equivilent VIII consisting of 24 plain fire bricks. There was a scandal because someone laid out the bricks in the wrong order!
There is something very satisfying when you see something broken perfectly repaired.
It’s just not a Friday until I get to sit down and enjoy a @Cutting Edge Engineering Australia video. Cheers all, have a great weekend!
Love the new rulers.
Yeah they're brilliant!
G'day Scruffy
@@Murphyslawfarm Howdy Murphy.
@@CuttingEdgeEngineering will these be on sale.
We are going to get some in stock for the CEE shop
Good edit! I like the new methods: real time audio with sped up video, jump cuts for repeated actions like edge finding. Giggler did good.
Kurtis, I hope you realize what a treasure you have in Karen! Pure gold.
My heart almost stopped when you dropped that bushing, glad you got it sorted. I hope the weather clears so you can have a great weekend, Team!
If I'm EVER down under, and I need machine work done on a bit of heavy construction equipment, I know *exactly* who I'm going to call!
A clear epoxy table from the blue shavings would be absolutely perfect :) excellent job as always
Great Idea!
Morning OZ from a wet and windy Arbroath, love the new rulers, I presume they’re imperial banana’s for the US stuff!
Evening from us! Haha yes USA bananas
Imperial bananas? Surely they are metric fluid ounce bananas.
We DO NOT use the Imperial System in the US! We started our own set of Units back when the Imperial System was based on the length of the King's pecker and how much wine the Queen could drink in a day, and long before the Smelly Folk invented a new system for measuring guillotine blades!
*Rebellious Huff!
We have nothing to do with Imperial things!
It's called USC, the US Customary System of units, and for most of its existence most of its units differed from the Imperial System, including the Banana, I mean Inch.
But a few years back they agreed, and both the USC inch and the Imperial inch were shifted slightly and met in the middle so they now match.
But they still have funny ways to measure beer...
@@ke6gwf I'm picturing the first time they had to establish what an inch was with the king having to get fluffed :D
@@ke6gwf Well at least we both know a measuring system that has true meaning don't We.Not just 10ths of everything.
As a cabinetmaker I sit here for hours watching this completely foreign world which Kurtis works. Very impressive and informative for someone in a completely different trade. Thanks!
Hi Kurtis and Karen ☺ thanks for another great video guys, these are the best bar none, any would be machinest should watch your videos, it's truly educating, and entertaining, your attention to detail never fails to astound me, a craftsman taking pride in his work, and when the finished product goes out the door you'll be glad to put your name to it, and that's how it should be . Enjoy your weekend, best wishe's to all, Stuart uk.
Always stay up to watch your videos! Wish there was more people like you in the world!!
Thanks for taking time to watch it!
Greetings from America, specifically just a few miles from where many of the items you repair are made originally. Thanks for producing and posting yet another outstanding video.
Homey "what gifts are mine are mine, what gifts are yours belong to me!"......sounds about right. 🤣
You, my friend, are what we call Professional! Your an inspiration!
Never thought of using grease to protect an area when painting. I learn something every week.
😎👍 thanks for watching
Request/suggestion: your vids give us insights into craftsmanship, tool mastery, and process knowledge. There is an aspect in addition to these skills, I believe, that identifies the truly exceptional, which you happened to allude to in this segment-- organization. If you can't find what you need when you need it, everyone suffers. You gave time to explain the single rough head blank you keep on hand to be ready for all possible customer needs.
If you would, I know I would appreciate getting access into the tool drawers and inventory shelves. Storing all those small cutting heads, the drill bits, welding tools and supplies, those tools that get deployed and then put away, material stock, etc. present a real problem to anyone who values efficiency.
Reaching into a tool drawer has none of the ASMR of a bit cutting metal on a lathe, and in editing for time and storytelling what your shelves hold doesn't scream to be included. Nonetheless.....
Thanks for starting the tooling and putting it in slow mo. Great job..
I appreciate your meticulous attention to detail and efficient time and motion deployment. Final scene - customer was so urgent for the part he sent a hellocopper to collect it.
I love that your band saw has a clamp to hold the part you are removing! Great video as always!!!
"I've got a 150 Ton machine that doesn't take no for an answer" xD
🤣💪 it's a weapon
@@CuttingEdgeEngineering I was working for a crane company that we had to push the bushings out of the walking beams and the machine shop maxed out their 500 ton press even after torching it they had to cut it out.
god bless for the comments!!
Brought to you by the Hydraulic Press Channel :-D
😭😂👌👏👏👏👍
Kurtis ,your attention to detail and accuracy give hard working tradesmen inspiration.In my 67 years I have come to appreciate excellent work in all forms . I Thankyou Sir .
Wow, thank you!
I could watch these amazing masterpieces all day. I was holding my breath watching him pour the liquid nitrogen without gloves. A true work of art. Thanks and cheers.
Приветствую вас. Огромный респект из России, Москва.
Великолепная работа, как и всегда) Очень интересно смотреть ваши видео)
Awesome work! Thank goodness for the shop press to save the day!
What a clean job, every machining process from one machine to another everything is just mesmerizing.
When you were dialing in the rod to final bore the eye I was thinking that would be a hell of a time to discover the rod was actually bent.
I'm curious though to see if this cylinder comes back with the other end broken off; that's the peril of strengthening whatever broke.
Other side likely has 2 thicker bearing blocks, and then a thick plate chassis joining them. Likely it will still break at the eye, or the pin will break first.
It's probably a VERY good thing these things tend to break at the eye...
Can you imagine just how expensive it would be if the Rod broke...then you'd be replacing the rod and likely re-barreling the cylinder at the same time...
Another happy customer!
And a very happy dog!
Love the videos. Industrial Maintenance Technician here with over 40 years in the trade. I have learned something from every one of your videos. Not only are you very skilled but my hats off to you for your commitment to doing the job right Everytime.
Que trabalho fantástico! Você é um excelente profissional e sabe muito bem moldar o metal.
Never cease to be amazed by the quality of your work, Kurtis. Awesome job. And love the videos and camera work!
Awesome, thank you!
I like your explanation of why you stock the rod eye the way you do. Down time is always an issue anything to make the job go quicker is always good
Very accurate explained and showed. No one will steal Your job! Thank You!
Only part of this whole build I may have been able to do was the spray paint. Awesome work!!
Quickly becoming The biggest machining channel on RUclips…thanks to your Wifey💛.
You……are a very talented man ! Your wife does real good too !
Send Cat a product improvement redesign bill. On second thought, broken ones generate employment.
From Winnipeg: I never really cared for the centering dowel (eye to cylinder rod repair). I found that the initial tack weld tended to pull off square. I instead elected to use threaded rod or a long setscrew to mitigate unwanted movement.(especially when re-using the original eye)
Thanks for the video. I look forward to next job each week. Great end results.
The absolute power of knowledge and craftsmanship.
Parabéns!
Belíssimo trabalho!
Another top job Kurtis, let's see how long it will take to break it this time. On another note Homey just gave a new meaning to chewing your ear off. 🤣
Appreciate that you showed your welding machine settings. Very helpful.
What likes me about you is that you admit your mistakes and screw ups. Brilliant Worker
i'm human we all make mistakes
Those Pig blankets are great for soaking up just about anything. I don`t know if that is the brand name down under but here in the U.S. that is what they are called. I noticed you wrapped the ram in one when you were banding it to the pallet. Pig is the name brand for a whole slue of absorption materials, I guess because they are gluttonous about soaking up assorted liquids. Really enjoy your videos because you truly are a master craftsman at what you do. At present, the whole World knows the trouble the Australian People are having to endure, and I hope it will not be for much longer. Take care, be safe mate. Cheers.
Holy smokes your safety officer is well compensated isnt he? >_<
Keep up the epic work guys for someone like me who isnt trained in this stuff the really clear explanations keep me learning about the sort of work Kurtis does. Thanks again guys!
worlds most spoilt doggo!
@@CuttingEdgeEngineering I just realised something after rewatching the video. If the pups demolishing a pigs ear like that there is no way some of his recent toys would survive! How are we going to get him toys that last? :O
Thank you for your videos I love watching your series it's good to watch a machinist of your caliber and a great camera wife also
There's just something about Cat Yellow that gets me all excited!
9:35 Looks like you could find enough broken parts to spell either "Google" or even your own company name, "Cutting Edge Engineering". Good stuff. 👍❤
Those broken parts at 9:40 seem to spell out CEEA - or is that just my imagination? I think perhaps you were having a bit of fun with us there!
Excellent video. It’s a surprisingly complex job, just to make and fit a new eye - or so it seems to us non-engineering types. I thoroughly enjoyed that.
Thank you both.
Karen was trying to spell out google, and a couple of viewers thought it said cocaine 🤣
I thought it was gooday
Absolutely love your vids my grandfather used to have a thread and die company and he was an excellent machinest at, and he was very talented and very good at what he did. I work on mountian, BMX, road bikes and I still use quite a few of my grandfathers tools to do the work I do, but I love machines and love metal work.
I love watching these videos from cutting edge engineering
I still can't get over the fact that so many things can be measured in bananas. Great stuff, makes me chuckle every time. 😂😆😁😄
You and me both!
Now if I had some apples to go with the bananas, I'd be OK.
Should try make the word “CUTTING” out of the broken eyes 😂
We were trying to make GOOGLE for a while but this could work 😂
@@CuttingEdgeEngineering or cockup
what a flawless job, work done this perfect I will just put up on the wall in my living room to show off. Dear Karen and Curtis, I just love your videos, I always get a ton of entertainment watching Curtis apply his magic to metal, and the beautiful, most highly skilled videographer Karen gets in with the camera where it is just pure enjoyment for me and the viewers. A big hello to you guys from New York City.
was wrapped with machining @ high school yonks ago enjoy your vidio showing the intrinsics of repair and buiild's
Notification squad, have a nice weekend!🔥🔥🔥
Right on time 😎👊
You two mate👍🏻🇭🇲
Исполнение супер!!!
And another rock becomes a jewel. Splendid! Thanks!
Very good idea for last step compression on Bush.
Loved the banana ruler. It was hilarious.
Carl, I enjoy the channel and Homie and Karen's video skills really keep it interesting and fun. I do hope that you continue to get enough varied repairs coming in so that people won't be like, "eh. Another cylinder rod eye replace. I think I'll skip this one."
I think that a large percentage of people will watch regardless, but I'm just thinking of other channels that do the same thing over and over to the point that they decide to vary things up by showing how to clean a vice.
Kurtis is the bloke on this channel...
Well, I learned something new today. Use grease as a masking agent on internal corners / difficult to mask areas.
Another quality Friday, thanks .
This person is an artist!
ja estou deixando meu like aqui, muito bom seus vídeos parabéns 🇧🇷
We’ve had Gilbert the wombat back in this week , we were making bands for a catalytic converter he asked what it was for told him it’s for our Toyota Tesla pickup to clean the emissions up from the motor , he said that’s good looking after the environment fingers said he’s not to bright he’s been to university fingers asked what did he study how to be a dud bulb for a dark room , we put up with him for the entertainment value,, nice job you fellas have a nice day
As an "Old Navy Man" engineer type... Cats who could do this in the middle of the Pacific were Heros!!!!
Trust me... breaking down out there from a sheared shaft, ate up pump rings, or potable water pump shaft seal area being chewed up... the MR's were Heros to us all!!!
I must say... yours is the Only channel I Immediately "Like" the video before even watching it... because they're that interesting to this old Navy Man!
PS... Shout Out to the Misses... for Outstanding camera work and editing!!!
And the ending "WTHeck over" credits is Awesome!!! Love it!!!!
(PS... I've been around the world twice... and By Far... my top three places on earth are in your Country!!!! No Joke! (Well... PI was awesome on my first cruise! 🤔😏😎)
Your too good ! Old CDN engineer here who worked on 5 continents, lived on three of them . You have it sorted your knowledge is incredible. I can see why you work by yourself! Suffering fools is quite difficult and clearly not a skill you have in hand or wish to acquire. Good for you it works in your situation, I had 4900 employees, so a very different problem and approach needed , I happen to like your bit of focus on quality and doing it right
Cheers mate much respect!
@@CuttingEdgeEngineering my best friend of 65 years and his son Fraser are of the similar bit of do it right or bugger off old world values?
I happen to love your approach, I have done work on 5 continents lived on 3 , so have learned about comprise and work around, I happen to appreciate your rejection of mediocrity! It’s nice to see it still exists and your customers know “ your the guy who will do it right or not at all “ no cheap patch up !
Good on you , I say! Well Done!