Replacing BROKEN Eye on Hydraulic Cylinder for CAT 631 Scraper | Machining, Welding, Milling
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- Опубликовано: 2 окт 2024
- This video is a job we did to replace the broken eye on a hydraulic Apron cylinder rod for a Caterpillar 631 Wheel Tractor Scraper. The eye was completely torn apart and our customer requested the eye to be replaced. This shows the step by step process to replace the eye on the hydraulic cylinder rod including machining, welding, milling & boring. We also install the new bushing by press fitting with our 150T tonne hydraulic press. What do you think of the finished part?
In this video we are using:
TM-26120G Lathe
BM-63VE Milling machine
WIA 500i Weldmatic welder
HMP-150T Hydraulic press
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Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
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Hey viewers thanks for watching today's video from our machining shop! Let us know in the comments what you think of how the new rod eye turned out. 😎👍
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Phhhhft you can't even fix a broken eye. Lol
@@stephenthompson9722Yeah he can, repurpose them as door stops! There, Fixed! lol.
@Cutting Edge Engineering Australia just curious, why don't you have something set up so you can be standing while welding the eyes back on? I'd imagine kneeling down the whole time you're welding starts to hurt after a while
Also to the missus, it seems like the videos are getting better every video. You're doing a great job with that camera
@@LukeA_55 Hello Luke Augustus, I agree with you about the clear and well filmed videos.This is for the lady 💐. And what can you say about "Homey" would love to see more of him and his mischief 😉. Best wishes Geoff Lewis Wales UK 🏴.
Hello. Please tell me the brand of the pallet strapping machine (at 31.39). Thank you, great videos. Sorry for the mistakes, I translated it with the help of Google translator.
It's truly great watching a channel that doesn't seem like a 30 minute long commercial for all of the products used. Thank you sir!
Hey mate thanks for watching and supporting the channel! Cheers 😎👍
SHOTS FIRED LOL
@@dopihead I understand being a You Tube creator, you may need to supplement your income. That being said, you shouldn't give your followers and your following less of the content they originally started following you for, for free shit and ad revenue. At the end of the day, we are tradespeople not infomercial hosts.
@@deltan9ne306 Couldn't of said it better myself. We all know who you are speaking of lol Some people sell out HARD XD
@@deltan9ne306 exactly, while I would appreciate a RUclips working in the shop so they can make content for us, and funding that with sponsorships and shoutouts, I personally really love to see a shop that runs machines as they’re meant to be used and just takes us along for the ride
This channel is seriously one of the best on the Tube it has everything you could want heavy manufacturing, mad skills, comedy, an awsome production manager with an happy attitude always laughing, profanity at a level that would make a two dollar Philippine hooker blush and a fashion conscious dog that chews hand grenades.
BLOODY AWESOME 👏👌🤣
Mate this has to be comment of the day! Hahaaa seriously appreciate the support and such a great comment. Will keep the vids going I spose 🤣 Cheers, Kurtis 😎👍
No offence...but have you seen project Binky?? Lol
@@stephenthompson9722 No what is it?
@@craigjones9244 An epic car build project from the UK putting a GT4 Celica engine and drivetrain into a classic mini, with a heavy emphasis on high quality fabrication and lots of comedy. I strongly recommend it, though it doesn't have the heavy machining or welding of huge parts like this channel so it's not really equivalent.
Hello Craig Jones, that's it in a nutshell, say no more brilliant comment, Kurtis and crew have it all 👍👍🍺----💐----🍖. Best wishes Geoff Lewis Wales UK 🏴
as a 20 year veteran of mine repair in w.v, i stumbled across one of your videos doing a repair on a d 11 tilt cylinder. watched the video in its entirety, and subscribed immediately! as we are here in the states, you are saw man, lathe operator, mill operator, fabricator, and welder. a lot of knowledge is needed to do all those jobs correctly. WELL DONE!
Hey Joe Thanks for watching over there mate and always appreciate support from someone in the industry. Cheers, Kurtis 😎👍
After 20 years, Joe would have seen just about every possible way to abuse and break heavy duty equipment that can done by man, the work and nature.
@@markfryer9880 you couldn't be more correct. run it till she breaks, maintenance got this. no truer words have been spoken.
Don't forget forklift operator.
Australian tradesmen go the whole 10 yards
I love your "Broken Eye graveyard" doorstop collection. Every workshop needs a client like that.
i AGREE greatest machining channel on the tube. Video editing is getting better every time. camera angles, Homeless appearances, slow-mo, fast speed, just enough music. Hats off to the editor whoever she, or he may be. ( sounds like she enjoys it) Hope your business and life are as enjoyable and successful as your RUclips channel. Love it all. Thanks for sharing.
Hey John this is one awesome comment mate thanks for saying so we appreciate it and the support. Cheers, Kurtis 😎👍
My Dad always said: i love hard work, i could sit and watch for hours!😂😂😂
And he was right.
Your handling of massiv Steel is very interesting to look at.
Thank you for your Videos.
Kind regards from Hamburg
Hartmut
Greetings to your "Cameraman" and also Officer Pows
🤣🤣🤣 good saying that one. Thanks for watching from there mate glad you enjoyed the vid. 😎👍
Who in the world gave this a thumbs down and why. Love watching!
They are either jealous of my good looks or the dogs big balls 🤣
Lol 👍
@I Miller Bloody wood elves lol!
The local Caterpillar spare parts salesman.
Probably a vegan hippy determined Kurtis is the sole reason for any climate change due his ability to repair world killing machinery....... 🤣🤣🤣🤣🤣🤣
Yeah Kurtis I wanted to tell you that the job that your misses is doing with the editing and the camera work is awesome.
She says thanks very much!
It is nice to go back and watch these again as the more you know what is going on in advance makes me appreciate the whole process more.
So far, this is easily 1 of the BEST engineering videos I've ever seen! The arc-weld filtering in the video makes this video a hair's width away from perfect. Well done gentlemen and thank you australia engineering!!!
Thanks for showing the "turning between centers" setup. Very useful!. Also good to hear the "producer, camerawoman, sound engineer, dog entertainer" having fun of making these video's. Keep up the good work!
Hey mate thanks for watching and commenting! Yeah we all enjoy what we do. Cheers 😎👍
Kurtis, that is just a freaking brilliant way to center. Thank you for sharing. Keep the vids coming.
Glad you like it mate and thanks for watching 😎👍
"Oops, that's in banana's." Makes me laugh out loud! You guys are awesome!
Thanks for watching haha glad you got a laugh out of that 😎👍
I'm not working on a hydraulic cylinder, but there's something very satisfying about watching this come together.
I love hard work. I could watch it all day.
Your's is the only channel I watch besides laytos law that i find informative and able to keep my attention and teach me something new . Excellent job on the show. Especially since i came for the dog and ended up staying to watch because it strait forward and brilliant shots of the equipment in use thank you.
I find it amazing that one person can have the raw talent and ability that you show in all your videos.
Yeah the dog is a natural 🤣 Cheers mate appreciate it 😎👍
I reckon that going on his knowledge and ability, Kurtis must be about 60 years old. He looks quiet young for his age.😁
i love that theres always a solid 3-4 minutes of him just saying "oh fuck" at the end of each video lol. love it
hahaa yeah the more talking I do the more f*cks seem to come out 😂👍
@@CuttingEdgeEngineering Absolutely love the videos Curtis, but can we maybe have an "Un-Cut" Video or two occasionally?
it'd be interesting to a job done including all the stuff ups, swearing that goes with things not going to plan (Cause Straya!), etc, Ie the non perfect side of things.
Maybe make it part of a "Typical day in the shop" kinda series.
I find the swearing bits just as funny and entertaining as the rest of it :P
Just found your site. Do keep the "outtakes as they show that things don't always go the way. Cheers from Canada.
Almost anybody if equipped with the best of everything can do a halfway decent job but it's the true PROFESSIONAL that can do a perfect job with the bare essentials. Nice job young man!
Hey mate thanks appreciate the great comment! Cheers Kurtis 😎👍
Bang on.
hes trully a pro thats for sure
Foul language unnecessary
@@merlemcmullen5426 I didn't use any foul language
Очень впечатляет Ваше мастерство. Удачи в достижении новых высот!
machinist are the unseen backbone of every industry !
Очень роскошно и надежно сделано. Приятно наблюдать за процессом.
That was a pretty sweet setup for turning between centre's!!
Also congrats on the 100k sub's, it's very well deserved!!!!
Hey Andrew thanks mate!
Yeah kurtis is a genius
Great method.
I feel like it's almost good for business when people don't maintain their shit 😂
Keeping us busy that's for sure
I am in the repair business...My company motto is "Grease is Bad"
costs more in the end...
I've told so many operators, "Clean grease is happy grease" and "A greasy bearing is a happy bearing" that I've lost count.... I'm beginning to think "A dry gritty bearing is a few hours off" must come into play somewhere there.
@@johnbell1396 don't ya just love it? 😁
There are machine shops, and then there are MACHINE SHOPS. This is a MACHINE SHOP! Keep up the good work, I enjoy watching your channel.
An vital talent keeps the machines humming
Your subscription rates are climbing nicely, and you deserve it! Keep the videos coming.
Thanks mate yeah got so many awesome supporters really appreciate it!
At 7:33 with my headphones on..... I became the door gunner in Apocalypse Now
💥💥💥 good times haha thanks for watching
Ha Ha 👍 good call
Get some! The ones that run are VC, and the ones that stand still are brave VC. Get some!
@@dannyinaus Well disciplined VC...haha......Just dont lead the Women and Children as much
Movie trivia time! The actor who played the door gunner was originally cast as the drill Sargent!
...what a nice guy.I´m a skilled german, with the same tinking,56 years...one word and I´m sitting in the not yet forbidden plane to support...and dogs love me..smile...
As a home shop Machinist I love the set up ideas. Brilliant. Thanks. Love the outtakes as well.
Heck yes, been waiting all night. Have a great weekend, an awesome job
Hey mate thanks for waiting and watching
I always appreciate you explaining why you set things up the way you do, neat insight
Thanks for watching 😎👍
This is so much fun watching your channel! Got the link through my son who was already totally hooked on your vids because he works in pretty much the same kind of company here in The Netherlands. He also does the welding and line drilling there as an apprentice. The craftmanship in it is just awesome and not only entertaining but also fantastic education. The editing is great work and the videos have just the right cuts and speed in it so it doesn't become boring. Keep up the great work guys! Will keep watching and liking this. 👍
Beautiful repair man you are a hell of a talented person. Not sure how you keep with everything being a one man show.
You are an absolute credit to your craft.. The world is crying out for great tradesmen... Too much emphasis was put on people to go to uni and get bullshit degrees... You my dear friend will never be unemployed.... Great work and great content... Love the channel...
Thanks for the support mate 😎👍
Dropping a video at 4:00 am (for me), Well ok let's see it
That's early thanks for watching mate
I do enjoy watching. My dad was a pattern maker for 40 some years. Turning nothing into something is the best thing to see.
Usually for me it drops early friday morning around 1 or 2 am when im just getting back from swing dancing.. i watch till i fall asleep then get up 4 hours later for work 😂😂
Привет из Чувашии. Тоже подобную технику ремонтируем, доводилось такие детали варить. Интересно наблюдать за работой такого специалиста, деталь от начала до конца изготовил. Отличная работа, удачи и успехов тебе! Greetings from Chuvashia. We also repair a similar technique, we had occasion to cook such parts. It is interesting to observe the work of such a specialist, he made a part from start to finish. Great job, good luck and success to you!
Я не спец в данной области. Не подскажите для такой глубокий шов делается?
@@ruslanvorontsov7470 На кранах обычно в гидроцилиндрах штоки приходят в негодность, а проушины остаются целыми, потому как работают на выталкивание - шток и проушина сжимаются. Похоже тут основная работа гидроцилиндра на втягивание, потому и нужна такая глубокая сварка - шток и проушина работают на разрыв.
@@АлександрПетров-г5в Извините, возник такой вопрос, если это шток гидроцилиндра, разве он не должен быть идеально гладкий и не должно быть такого сварочного шва?
Привет, дружище, спасибо за просмотр! Рад, что вам понравилось видео. Ваше здоровье
@@ВаськаКотовский Сварка произведена в нерабочей зоне хода гидроцилиндра, там даже жёлтая краска присутствует которую он зачищал для сварки.
Mate, your skill and Mrs Curtis camera work. Perfect match. I love all of your videos 👍
Hey mate thanks! We both appreciate it 😎👍
@@CuttingEdgeEngineering She has a great sense of humor and a greater amount of fuck aa fuck patience
This is the perfect example of the real deal welding. 👍Outstanding the quality finish on your work. I know we only see a small edit of many hours of hard work👌.🗽🇺🇸🇵🇷Thank You both.😇
Look Mom it's a skirt ! Some day he will finely relax and won't have any bloopers 👍 he always makes it look ezy . Some day we need to see the driver of the channel and I don't mean you're boot's 😁 fantastic work all of you ! 👍👍👍
Hey mate thanks for watching, maybe in another 6 months I might not need as many outtakes! haha yeah she's happy just showing her boots for now 😎👍
Always look forward to your videos on a Friday arvo and just noticed the 2 maggot bags that left the thumbs down, we can't get away from fruit cakes, have a good weekend folks
thanks for the support mate. Someone is jealous of my good looks I reckon 🤣🤣🤣 Cheers 😎👍
@@CuttingEdgeEngineering That will do it every time cobber
@@dashaB-sl4pu --they're probably got the shits because he hasn't shown his MISSES yet after a 100k subs , I personally don't care ,I like her giggles 👍👍👍
@@markgriffin4888 It's a great video series and we now have 3 seriously mental maggot bags, the skill level, the family involvement and the equipment, I'm near 70 and love this series but sick and tired of the complete imbeciles that walk amongst us
@@dashaB-sl4pu Maybe they misclicked? Or "tried to like it twice?" lol.
Oh yes, we need the eyes and straight rods 🤣
Might steal the clamping idea for the eye.
🍻 And have fun in he shop.
Go for it 😎👊💥
I love how you call imperial “bananas”, I’m Canadian and as a general machinist and construction millwright for almost 30 years I still scratch my head when using metric as my brain automatically thinks in “thous”!👍🏻
Metric is weird ,lol
I don't do any machining but it's always fun to watch a master work at their craft. Thanks for the entertaining and informative videos. Greetings from Missouri USA
New to your channel, so I don’t know your swamp monster’s name, but I absolutely LOVE him! And my girl, River Song, always says “HI! HI! HI!!!” When he comes on screen. And your wife… great sense of humor!
I’ve always enjoyed watching machinists because I think you all are the modern magicians, and you prove me right every new video! Thanks!
Kurtis, you really think that day with no bloopers will come? Seriously? 😂😁
Not a chance 😂😂😂
You should do an episode with an analog clock in the background (with second hand) to see how it jumps around! 😁 I am a rubbish presenter, you are doing a great job Kurtis.
@@CuttingEdgeEngineering Shows you're still human after all
Put the sheila in front of the cam, see if she can...
Nice see through oil bottle, but I'm too damn lazy to fill up oil cans, I just buy WD40 from Woolways for drill lube and milling.
🤣👍whatever works!
15W40 for the win
WD40 is mostly mineral spirits. If that works for you, then go for it.
7:39 I now know how they get the sound effects for a tug boat in the movies. :)
Great job Kurtis,you have got it down to an art form
Now the most “engineering” I have got in my lifetime is cutting and threading 25mm galvanised conduit so I bet your workshop smells fantastic! Hmmm cutting compound!!
Love how you marked the centres of the eye, so simple when you show it like that!
Thanks for another great video showcasing your many skills Kurtis. Also, I’m not sure if she has professional training or is just naturally talented, but wanted to point out that the camera work is equally amazing and appreciated!
Hey mate thanks for watching and the great comment we both appreciate it. She hasn't had any training just always enjoyed photography and the editing side of videoing. Cheers 😎👍
I agree, we all can see it by the clear and well positioned video's 💐 💐. Geoff Lewis Wales UK 🏴
She's a keeper
Amazing skills Kurtis, you make it look so easy.
Hey mate thanks for watching 😎👍
Brings back many memories of my almost 40 years of welding and helping the machinist's! Worked in an open pit mine ( Fording River Operations ) Fording coal ! Retired 2013, I am 70 years old now !
I have a small lathe & milling machine & know nothing about this type of machinery but still love these vids. My welding, on the odd occasion I tried it, was described as "pigeon shit" by my boss!!!
I watch a lot of videos on RUclips and yours have got me hooked you have an extraordinary talent and work ethics. All the best from London England 🏴
You may wish to include how you kept the faces of the eye parallel as well as centered.
I love hawging metal on interrupted cut especially hex. I like your style and the way you approach your work.
Hey thanks mate! 😎👊💥
Its just as much fun to read the comments as watching the awesome Videos - awesome work on the channel and a brilliant showcase for your skill on that Rod eye Curtis.. so many people sendin the love it's hard to think up new stuff to say mate. A simple Thank You to the 3 of you :-)
Hey Ian yeah me and the missus enjoy reading the comments very entertaining and so much support we appreciate it alot. Cheers, Kurtis 😎👊💥
Watching the video as you craft feedstock into the final part is so satisfying. Mrs Curtis does a great job directing the shot and editing your work. Not all couples can work together so closely. You both have something good going on. Love to see your sense of humor in the outtakes.
Hey Colin thanks for watching and commenting. We appreciate the support and glad you're enjoying the vid 😎👍
You do some excellent work in your workshop sir, my compliments on your craftsmanship from an "old school" Engineer.
Thank you very much!
I spent my childhood (49-58).in your wonderful country as my father was employed as a Boilermaker in Newcastle State Dockyard and up at Cabramurra on the Snowy River Project. Good luck with your work from an ancient Pom. @@CuttingEdgeEngineering
One man of many trades. Kudos. Very clean work.
Cheers thanks for watching 😎👍
I was going to come up with some witty, informed comment and I can't be arsed. So nice video matey, looking forward to the next.
😂👌 best comment right there. Thanks mate have a good one 😎👍
i have a diploma in mechanical engineering but ended up working in the service sector. I know from first hand experience this is pure artistry, So much measuring to do, so many techniques and methods. The one thing i hated the most was when hot metal chips got into my shirt. :)
Hey mate thanks for watching and for the comment. Yeah hot swarf landing on any skin ain't fun 🤣
Is this the white privilege thing they are talking about in schools?
Btw loved the whole procedure... and I wonder why you didn't turn the weld bead to finish...
subbed
вот это супер поражает точность станков и профи мастера а так же отвец твенность к своей работе!!
nice video -you are a hard working guy that wants it done right and very precise.
Thanks mate 👍
Such a kick as job, the man has skills.
Thanks mate 😎👍
Agree, but I think it's the confidence Kurtis has in his methods as well.
Awesome video! Better than new! Thanks for sharing!
@@joeestes8114 Thanks for watching 😎👍
Great skills there marking it out with the chalk, looks like you were taught old school 👍👍
Right on 😎👊💥
I just love the Aussie accent! And the machining...of course :D
Haha thanks mate I forget I have an accent to most of our viewers 🤣
Aaww, the safety officer is so adorable, I want to cuddle him each time I see him, and then go outside to play with him on the grass for a bit.
Love the collection of door stops.
Привет ребятки. Благодарю за ролик. У нас говорят "дело мастера боится". здорово ты с этими железками расправляешся.,,,👍💯🤘🤗:-)
Привет, дружище, спасибо, что смотрели и комментировали оттуда!
That was really interesting to watch. As a complete newbie, would you mind explaining why the weld join was so wide? Does it make it stronger than it would be with a gap that was only wide enough for a single weld bead on the initial pass?
After watching lots of these videos, I have a suggestion for your next project, "welding rotator bench" trust me, years from now you back and knees will thank you.
I've been thinking the same thing.
Hey mate we're going one better and setting up a welding lathe 😂👍 I don't want my rotator up on a bench or any higher, it's not the best with holding the heavier jobs and would prefer it lower to the ground.
OK I just found this video.. I loved the centering plug idea with the 4 jaw chuck.. Thats the first thing I'm going to make when me new lathe shows up in the New Year! I might even make it from a tailstock alignment bar that fits the headstock end. Then turn the long straight part down to a point, assuming the hole in the 4 jaw is bigger than the spindle bore.
I have learnt many things on this channel, and I lernt something about myself:
I freaking love interrupted cuts, they scare the shit outta me, but I love to see others do them.
Also the bigger part and slower machinespeed, the better, I have rewatched the slowmo clip soo many times...
Now off to find the biggest lathe-job on RUclips......
And people wonder why parts like these are expensive. Nobody thinks about the amount of man hours that go into a part as "simple" as this. True craftsmanship. Also, that pitty looks like it's the best shop dog ever.
Hey mate thanks for watching appreciate it 😎👍
Yeah there it is! awesome. Coffee ready let's roll and as always: have a nice weekend!
Hey mate! Hope you enjoyed the vid with your morning coffee. Have a great Friday mate 😎👍
Went from watching blocked pipes to this. I have absolutely no idea what I'm doing with my life at this point.
I am kind a addicted to ur videos
I have landscape business in England 🏴 so have absolutely nothing to do with this industry! But god dam it I’m a man and love stuff this channel in fact I’ve just bought a mig welder just so I can fix me own stuff now thanks for inspiring me great channel great skills !! Subbed ! 👍🏻👍🏻👍🏻👍🏻
Hi Guy's, very nice job there Kurtis. I really like that centering plug & great video from The Giggler. Have a good weekend - Stay safe and well :)
Hey mate thanks for watching! Yeah that plug works a treat. You have a good one too mate 😎👍
02:01 Thanks for the metric sir!
Bananas are indeed hard to use, they rot easy ;)
Yes not very accurate! haha cheers
Да, такой бы инструментарий Савелькину.
You guys make a great team! Best wishes from the US.
Great work and nice video - especially the slow motion sequences 👍
Glad you liked it! 😎👍
Hi CEEs, nice that there are people like the two of you who give RUclips a real meaning. Entertaining, educational and fun. A pleasure every second. Thank you very much for your time that you put in there.
Hey mate thanks for the great comment we appreciate the support! 😎👍
I would love to spend a day in your workshop watching the decision making and precision work you guys do.....
Might have to do an open day in the future 🤔😎👍
I work in the same industry do similar stuff everyday and still end up watching the videos and learning a thing or two.
Keep up the good work.
Hey mate awesome thanks for watching 😎👊💥
Ok that pitbull is literally the cutest puppy ever😍😍
You know what you are doing. Greetings from Germany
I'm a man of few words so all I can say is F#$kin awesome channel.
Well said! haha cheers mate 😎👍
First ?
You described me to a “T”....unnecessary measuring!
3rd and hyped about it
First again! 😎👍👍👍
@@TheTechnicGuy1 nice one enjoy the vid!
Yeah....been waiting all night for this....
Thanks for watching! One of the first to comment legend 😎👊💥
I waited to long and showed up an hour late
I was a bit late ,but worth it!
👍👍👍 as always a tidy and well-equipped workshop
Another great video Kurtis. Thanks for the high quality video and machine work. You can your customers a lot of time and money.
Cheers mate glad you enjoyed it thanks for watching 😎👍
I like the stops between the first couple passes. He knows what we want to see lol!
Glad you liked that! 😎👍
Yes, I can see the hose feeding your welding helmet with oxygen. And even your dog has out-take bloopers!!!
Hahaaa yeah everyone thinks safety officer dog is Mr perfect got to even it up a little 😂
Is that the doorstop collection, sponsored by that one customer, that never learns?
Probally at least two of them from one?
No comment 😂😂😂
@@CuttingEdgeEngineering A very diplomatic answer :)
@@CuttingEdgeEngineering lol!
That safety monitor has the nicest vest
I love it when I say out loud “slow mo, slow mo” and bam there it is 😂 👍😍
Nice one! Thanks for watching 😎👍