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Repair TWO Damaged CAT 777 Dump Truck suspension parts | Line boring & Welding
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- Опубликовано: 8 июл 2021
- This video is a job we had to repair two damaged Caterpillar 777 Dump Truck Suspension parts. These are the rear strut suspension cylinder barrels on the dump truck and the truck has been scrapped for parts. On these parts the internal bores are worn out and the outside of the eyes have been damaged after being gouged or oxy cut off the truck. To get the job done we are using our Sir Meccanica WS2 portable line boring & bore welding machine. First we need to repair the outside of the barrel eyes by grinding out the damaged material, welding up and using our 9” inch angle grinder to grind back to shape. The internal bores also need repairing as they are worn out so we get on to setting up and tack welding on the bearing mounts for positioning the line boring machine. We need to line bore out the eye material before bore welding to build up new material and then boring out to spec. The eye is then ready for facing, cutting the chamfers and snap ring grooves. The repair is completed by drilling in the holes for the grease port and cleaning up the surfaces.
In this video we are using:
- Makita 2400W 9” inch Angle Grinder
- WIA Weldmatic 500i Welder
- Sir Meccanica WS2 Portable line boring machine
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Hey viewers thanks for watching todays video from our workshop! Sadly Karen lost all the timelapse footage for this job so if it feels like there's some parts skipped that's why 😞 she was gutted and hopes you still enjoy what she edited 😎👍
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It's 100% ok about the time lapses; Karen puts a heap of work in so we can follow along and we should all be grateful.
@@jimsvideos7201 thank you for the support 😊
It's no problem at all. Sometimes shit happens. Keep your head up, Karen. You do very good work.
@@humancattoy7767 thank you!
A hint for Karen (love your work) from my time in IT: ALWAYS make a backup of your files BEFORE you start editing anything. That way, when (It's always when, not if) something stuffs up, you've still got the original to start again with... And work with a second copy when you can... The only thing you lose is time and effort... Learned that the hard way...
Happy Staffy at the end he had such a big smile on his face proud of him self for killing that ball good
“Good work ain’t cheap and cheap work ain’t good.”
Amen brother. I went back to mechanics school at 65 just to remind me of my limitations. I'll swap it out, won't even have a bolt or nut left over, but rebuilding is for the experts. And they cost money! The Serenity Prayer comes to mind.
Watching you work wonders on things most would probably scrap is interesting. Watching Homeless reminds me of mine I had. He did the same prance when he was happy running.
Can we just take a moment to appreciate the dexterity and careful touch on display with the forklift at 9:10?!?! Mad props.
Thanks mate 😎👊💥
One thing that I've learnt from this channel is that welding isn't just for joining metal together.
Too bad you didn't learn how to spell properly. It's *"learned"* not learnt...
@@mikeznel6048 Too bad your attack on someone's spelling displays your own ignorance. Both learnt and learned are valid spellings, "learnt" is the past participle of learn in British English.
Yes, Kurtis is a human 3D printer with that MIG gun.
@@mikeznel6048 Too bad you have nothing better to do then make derogatory comments about someone's spelling when you are too ignorant to understand different language origins and appropriate variations. On top of that you posted a video to your 19 subs (WOW!) that includes this "In this build I've chossen to use common tools t" Clean your own house before commenting on others. EPIC fail.
@@mikeznel6048 you aren't very learned if you don't know that "learned" and "learnt" are both past participle and past tense forms of "learn".
Customer gets the bill after this repair - “ Holy shit ! Why so much ? My neighbors friend fixed it last time and he only charged $100! “
I had a friend who had a friend that had someone paint his car, and he got pissed off because the guy used a paint brush and house paint, and did a poor job. I asked him how much the job cost, and he said $50. I just thought, "And you were expecting a professional car paint job for $50???"
Whoever came up with the snap gauge going *through* the boring bar is a genius. It sure beats trying to freehand measure the bore with an internal micrometer.
Thank you for finally using the excellent face protection for such hazardous work!
Moral of the story, cutting corners costs more in the long run. And Homeless need a new toy.
We have a dawg like Homeless. The thing about their breed is that they never have any toys. There are bits & pieces of "toy" all around and some bits embedded in poop !
Very nice work! Quality work we can all strive to accomplish some day!
Best part of the whole video is the safety officer destroying the ball. My pitty did the same to his.
This cat is amazing I'm stuck on this channel. This man's talent is unreal.
Caught this weeks right away. Last week I was too tired and passed out lol. Also some footage is better than no footage so thanks Karen for posting at least some of it.
Hey mate thanks for watching the vid early! And Karen appreciates the support 😎👍
I can't see how you can carry on without extra staff. This channel could only drive more work to the company. As soon as a potential customer watches this channel and realises the expertise being put into these jobs along with complete transparency, they must be just praying something goes wrong so they can send in a job & watch CEE do their thing. I for one, love the idea of knowing exactly what is going on behind the scenes for a job my hard-earned cash is going into. This channel provides so much more than just interest, education and ideas for young adults thinking about engineering. This is appealing on so many levels. Love it.
Nothing is more satisfying than the method and procedures from knowledge. I reccomend another Sir Meccanica setup, now that would stop the lolly gaging lol
Great planning doesn't stand out, but certainly shows in minimum delay.
Great work both.
Thanks for sharing.
Hey mate cheers! Have a good weekend
@@CuttingEdgeEngineering likewise.
Nothing else is like the feeling of working with steel. You're a lucky fellar to be a machinist, having a good pup and a good gal filming ya while you pla..er, "work" in the shop :)
The thumbnail image looked like those eyes were chewed up and spit out. The video showed the full extent of the damage. And you brought both back to rights. Excellent.
😎👌 nicely said and thanks for watching it mate
Top tier work. Kurtis made the repair look like a work of art. Karen still made the video top notch without the time lapse. Homeless however, needs to work on those hiding skills. Can’t be a good safety if you can’t hide🤣. The CEE team setting the standard!
You two are a perfect match. Karen with your upbeat happy demeanor and Kurtis with your um.... well... your...... great wrapping skills, how's that lol. Need to change Homeless's name to IronJaws. Great video yet again.
@Kurtis, your forklift control is impressive fella. The way the part just rolled up and not over, nice.
Thanks mate had plenty of practice
Thank you for showing the setup for the line boring! Excellent work
Its amazing how many things Curtis fixes with that line bore machine.
Yeah was a great investment that bit of gear
Tools have come a long way from when I did this kind of work. I used to do the build up by hand. Great job look forward to the next one. Give Homeless a big hug for me.
hey mate yeah best thing I did was invest in the portable lineborer & bore welding setup as quickly as I could 😂👍
Those would make great lift props for The World's Strongest Man contest.
Spicy.
Kurtis...the reconstuctor Homeless.....the deconstuctor! Great work, as always!
Here again it shows the old deal just because it was a cost cutting job the first time, does not mean it won't cost you in the long run!! Excellent Job
Thank you for putting that screen in front of the camera mate. I can't watch welding without that. 👍👍👍🇦🇺🇦🇺🇦🇺
Thanks for the feedback 😊
Some bloody nice work there kurtis, and crew,knew a chap who used to say" can't make a silk purse from a sow's ear". Think you would prove him wrong .👍
thanks mate appreciate it!
The tool sure looks sticking out long ways. Sure is a work of art watching a master
Wow, new things, setting cut depth with the DI and using the boring head! The repetition of operations must have made you nuts. But, a really great finish-better than the client deserved, I’d bet. Thanks for a great view!
Mate, the late Dr Fred Hollows would be proud of those eye repairs...
Well done.
haha cheers mate yeah looking like new 😎👍
You're machining and welding skills are impeccable, you're driving skills may need a little help. Thanks for another great lesson.
I used to drive sprintcar and drift so try to go sideways 😂👍
@@CuttingEdgeEngineering you really did? My girlfriends dad has two sprint cars. That’s pretty sweet!
"You're machining and welding skills"
Your
"you're driving skills may need a little help"
your
I bought a needle scaler attachment for my air hammer the other day. I feel like a new man.
Totally amazing again I love what looked like those where fit for scrap you brought them back better than new amazing love all your videos regards from Scotland 🏴
Great workmanship mate. I find it amazing how the maintenance people, knowing the unit is to be reclaimed, ever so carefully remove it. You manage to repair their precision butchery and prior repair crap into a beautiful rework.
Karen, no worries, it happens and this still looked great.
I see Homeless got the noise makers out of the ball.
Those cylinder eyes looked like Homeless had been chewing on them when they came in. Nice job as always on the rebuild!
Homeless’ chew toys.
I think Homeless is the only animal capable of destroying things in a way he cannot repair.
I think Kurtis could repair many of those chew toys. Would cost a lot more than replacing them, though.
@@BobOBob I haven't seen Kurtis do any plastic welding work yet.
@@markfryer9880 give him time......
Thanks Kurtis , Karen and the Boss, man its very involved as in prepping for the line boring cheers .
Not sure why but i get excited when i see u have posted a new video on fridays. Seems to be my favourite thing to watch before i go to bed.
Its always amazing what someone with skill and the right tools is able to do. Making repairs on equipment that costs thousands and making it look almost new is amazing.
Outstanding work sir, your work ethic is great, your saying should be " cool ain't cheap an cheap ain't cool. Have a great weekend, cheers sir
Hey mate thanks for watching you have a good weekend too
In the racing world we have a version of that but it applies in so many engineering circles.
We always let our customer choose and the line is: There's GOOD, FAST and CHEAP... you can ONLY pick 2.
@@CuttingEdgeEngineering Lineborer, do you replace all of those bolts you tack weld onto the equipment to be repaired each time or can you grind off the welds and reuse for the next repair? I am amazed with how many tools you have in your arsenal and how much work is involved in the set-up process to even start doing the repairs. Great videos!
As always a great video. Great job Karen, Homeless and you to Kurtis
Great job Kurtis, I find myself patiently.....waiting for your next videos, I learn something everytime I watch!!! Be safe...GOD BLESS!!!
Line boring used to be one of my favourite jobs, I wish we had a line borer like your back when I was doing it but the old home made one we had did the job.
She shouldn"t feel gutted I thought it was well done as usall. You have some great skills and it always a pleasure to see how you approach different jobs. The cool thing is I have been a machinist for 10 years and now I work alone. It is nice to see someone as accomplished as you work, I always pick a thing or 2 from you.
Thanks for the Vids Mate.
Kurtis, your skills are beyond average. I enjoy watching you repair things to as good as new condition, wow just wow. Hey Karen, Hey Homeless.
You are a genius dude my grandfather was a machinist back in the day
Cheers mate
Old Homeless has some set of jaws on him! Love the longer vids, keep them coming!
As a nurse, interested in metal works, who worked in ER for quite a while, I DEMAND you to use your angle grinder only with the guard cover! Each and every one person who came into ER with (always massive!) injuries had 3 things in commen: 1. That never happened to them before. 2. They all thought that an accident like that could never happen to them. 3. They had no guard over the grinding disk! Keep up the good work, I love your channel!
You as a nurse should also know that injuries happen with cutting disc not grinding disc.
Don’t worry Karen it was an excellent job by all three of you as per usual so we could follow your progress very easily
I’m neither a machinist nor a welder, but I recognize skill when I see it. Filling those chips on the exterior was a pleasure to watch. Cheers!
What I love about this channel is the variation in weekly projects.
Awesome work as always mate.
Yeah I enjoy the variety in work and know what it's like to watch boring RUclips vids of the same stuff 🤣
when you said triple-7 a picture of the airliner popped into my head :-)
9:16 you not only know how to work with metal, you can also drive a forklift.
🤣 maybe one day!
@@CuttingEdgeEngineering I'm sure you are certified :P
I watch many of your video's from the other side of the world and I see the mount of by owners of expensive plant machinery I fail to understand with most of it down to a lack of maintenance and service. I have never realised before how much you can do to recover damaged and worn out heavy parts of heavy machinery. You obviously know your trade and have a good working knowledge of all the components you deal with and the bodging and lodging of previous bad repairs. From the amount of work you get your customers realise they are onto a good thing with you saving them many thousands of dollars in them not having to obtain new replacement parts. I continue to watch your video's with interest.
That wiggle wobble didn't last long! Another great job!
I am so impressed with how you tackle every job.
Just like Homeless tackles that job of destroying the green ball.
That squeaking? If that is a old turbine air vent. It is time drive a rod through it and end its miserable life. If you are reading this Karan. Have a couple of beers and forget about the slow-motion.
The both of you do a great job.
Aussie engineering at its finest 👍🦘💯🇭🇲
thank you mate we appreciate the support!
Kurtis: Never cut corners!
Chamfer tool: 😱
i find it hard to belive there were any good components left after scrapping when i saw the state of those eyes. send a god awfull chill down my spine really dose.
No matter how crappy the job is when you start on it, the finish is always superb! Thank you for your craft and skill!
Bacon butty, coffee and another CEE video, best hangover cure ever!!!
I've loved watching the slow destruction of the safety inspector's toy. When it first turned up, and I could see that he could barely get a hold on it, I thought - "That'll last!" :D
At the 32:40 minute mark, you introduce a new modified boring bar for facing and cutting the snap ring grooves. Tell us more about this boring bar!!! How did you come up with this idea!!?? This should be worth at least another Friday episode from CEE!!! Ingenious!! Incredible!!! How many years have you had these ideas in your head!!?? Tell us more!!!
1 Spider House down, 1 Dog toy down, 1 beer down while watching.....What could be better...cheers as always mate!!!!!
Love the arrows showing you where the damage is 😂
Whoever put the arrow marks is used to working with the idiot who cut these parts off with a torch.
@@larrykeenan598 like my supervisor says, "I gotta make sure it's idiot-proof" but that was so glaringly obvious. Someone must not have worn their welding sunglasses 🤣😂
...und der Freitag ist gerettet 😃,Grüße aus Hessen Germany 👍 vom Roland!
I am really happy to see another man use a needle hammer scaler. Where I work people pick on me for using one all the time!
I worked as a pipefitter for 40 years and I can smell the grinding dust when you fire up the grinder. I enjoy watching your work. Quality and workmanship is hard to find these days. I understand why you prefer working alone.
Homeless is quite proud of tearing up the toy. They could call you the "Dirty Harry" of machine repair work that is sent to you. Without a doubt the doctor of reclamation repairs. The team wins again! Enjoyed watching. Thanks.
Hey John haha yeah Homey was enjoying taking that toy to pieces. He reverse engineers things while I put them back together 🤣👍
5:30 200V that is a spicy welder :D
Your dog is a very well trained comedic relief.
Hello Curtis, Karen,Homeles.
Great job by all.. Enjoy watching you fixing/filming it.
This has to be a remake of The Good,The Bad,and The Ugly.
Karen on Camera, Curtis on machinery. Homeles Directing an security.
Great job as always. Yes I am a bit crazy but who isn't. Be safe/healthy.
Very clever how you often use the forklift for the perfect table - worth its weight in gold! :-)
Yeah works well 😎👌
the safety officer is watching! wow he's done in the ball he got, gotta vent frustration over workplace efforts i guess LOL
Haha yeah that ball was in bits by the end of the day
Safety officer also knows when to stay the heck out of the way and let people make some money. I only wish some of his two legged counterparts were as smart.
@@robertoswalt319 LOL looks like its just a matter of the toys ya offer them to stay outa the way
Hello Kurtis,
I see Sir Meccanica came to the rescue again this week... as always a good job done...See you next week...
Cheers.
Paul,,
Hey Paul yeah we've sure got our money's worth out of that machine! Karen said the stickers have landed in the UK and you should get them soon :) Cheers 😎👍
Thanks for showing the process in such detail! Wow ... that was a lot of work. Thanks for sharing!!
I’ve finally stayed up long enough to be early for the video again.
we will do a bonus video soon at a time that suits you mate 🤣👍
So it drops at like 5pm-ish Brisbane time, but I'm curious to know what time is it for you FindFish3000?
@@seanohutton3185 4 am here in the Sunshine State, Florida USA....dodging hurricanes at the moment
@@ypaulbrown Hope you all stay safe...
@@seanohutton3185 2am when the videos normally drop here in the central time zone of the USA. Anything after 9am works for me
36:16 "Removing a spider" should be in final job list!
Hey Karl, AKA Kurtis, Great video, tell Spuds he needs a new ball, glad to see him getting more Air time, you have it made man! Fan in Florida.
Cheers Jack thanks for watching
That line boring tool is one sweet machine! Great Job.
I somehow can't stop relating to the first eye, remembering the times my teeth need fillings :-D
I feel and root for you, poor eyes!
I really like these tiny arrows: It's f'd --> here, --> here aaand --> here! Nice to have customers, who give clear and detailed descriptions of their problems :)
Great work, nice video!
I watch that weld going in that bore and shake my head over how many I welded up with a stick welder. We were danged proud if we didn't have a gap or pore somewhere. I miss that old, hot, nasty, dirty repair work and the guys and gals I worked with. Yes gals, a rarity back in the 70's but this one was an Aussie AND fresh out of the navy. I learned how to swear from her. Well, I already knew how....she taught me how to do it right proper. LOL! Sweet lady though let a hot chip or welding spatter get down that bra....watch out......
Cheers!
Terry from South Carolina
Wow. I never seen this Lathe Maschine to repair the Eye. Insane
Perfectly timed for my morning coffee break
G'day guys, big love and thanks for sharing 👍
Nice one hope you enjoy it mate and have a good day 😎👍
40 minutes for morning coffee break.
@@gorillaau If I want to, yep
Gday Kurtis and Karen, Homeless finally destroyed the ball which lasted longer then I thought, that was a big repair and to find shit work that had been done before is a piss off, always enjoy the videos, goes to show just what can be repaired, have a great weekend, Cheers
Hey Matty hope you had a good week down there mate. Yeah Homey likes to carry his new toys around for a bit then one day will decide to get stuck into ripping them to bits 😂 Often finding half assed repairs it does my head in mate and pushes all my jobs back so then I'm under the pump but is what it is. Thanks for watching each week mate you're a gun with the first to comment 😎👌 Cheers, Kurtis and Karen
You nailed it as usual mate, great job mate, show us some other content you never showed us, some custom tooling or anything, too many line boring video is actually boring. Stay safe mate
You do great work. It is a pleasure watching you work . I learn so much by watching you. Thank you
Bring out the cool tools to fix it right amazing repairs mate.
Another beautiful job Carl 👀 Time to invest in some Cat yellow paint and a gloss roller. Or even some gold paint 😀
Yeah we ran out of the CAT yellow just last week!
Stuck in a hotel watching it rain when I am supposed to be working outside. Watching Homeless destroy the new toy and giving the evil eye thru the ladder lightened the mood dramatically. Oh and some cool machining stuff.
WOW! That boring rig has got to be The Coolest thing since cold beer was invented!
yeah it's a great rig for these sorts of jobs
Wow, didnt look that badly gouged until you started grinding into it, the gouges go deep!
Some people just don't realize how many more costs are incurred by cutting corners.
Always a pleasure watching you doing your work, It's just amazing to me mate
Hey mate thanks for the support!
You are a guy who is not cutting corners but everything else. 🤣 Thanks 👍💖
Great camera work on this video. Clear to see a doctor at work on recovery of old parts. Saving the planet one recovery at a time.
What i've been waiting for, just woke up (Portugal), and thats the best notification i can have on a friday morning haha
Morning mate have a good Friday over there 😎👍
For some reason this feels like a trip to the dentist.
That's my other job 🤣👍
I was watching the Needler at the start thinkin "Struth, that looks like one hell of a cavity, lucky that Cat doesn't have Teeth, God Knows what they might have done to them... Especially after seeing the damage!.
@@CuttingEdgeEngineering lol
@@CuttingEdgeEngineering YIKES!
@@CuttingEdgeEngineering Where you use the same tools...
Looks like the dog is relaxing after a hard days work good job
You are the first person I have seen using an angle grinder who actually uses a guard on it. Good for you.
Another awesome video. Is there anything that you can't repair? The before and after on both of those items are a very clear indicator on how freaking good you are at what you do. Respect!!
Cheers mate! I like the challenge but I've drawn the line when potential customers want to do dodgy shit