Line boring and REPAIR Cylinder on CAT 12M Grader | Sir Meccanica WS2
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- Опубликовано: 4 окт 2024
- This video is a job we did to repair the damaged articulation cylinder and replace the bushings on a Caterpillar 12M Motor Grader. The bushings are worn out in the chassis and one of the articulation steering cylinders is damaged. This shows the step by step process to repair bushing position on the chassis by welding and line boring using our Sir Meccanica WS2 portable line boring machine. There was limited space and it was a challenge! We also show the steps to repair the cylinder clevis that is bent and worn out from the steering pin and then complete the job with some paint before putting it all back together.
In this video we are using:
Sir Meccanica WS2 Portable line boring machine
BOC Smootharc Advance ii 250C
HMP-150T Hydraulic press
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@@importanttingwei7747 no I don't
@@importanttingwei7747 I believe Carl loves sandvik inserts
Excellent editing
Hey Kurtis salute from Turkey
İ am asking out of curiosity how much did you get paid for this job ?
Hey Kurtis it would be nice if You could tell us the complete name of the iserts because we can only read the short form of the models like WECT Insert or so. And a link in the descripton to a trader company would be nice too.
Greetings from the sunny Bavaria of Germany
Trying to convince my wife that I need a line borer to put the holes in her donuts, it's not going well..................great job Team CEE, keep up the good work.
Of course that won't fly. You'd waste a bunch of donut holes.
I use my “line bore” on my wife….no convincing necessary
Never hear it called a donut before ?
I keep trying to justify it based on maybe one day needing to line bore an engine for some oversized cam bearings or a meaty crankshaft, or, something.
Ok I have absolutely no real world use for a line borer, but I want one.
It's been 2 years since you first said this tactic wasn't working. Did you come up with a different angle? In think that you should have gone w with the excuse that it could be used as a mixer in the kitchen! 😅
I can’t articulate how much I enjoyed this one, you guys are definitely a grade above the rest.
Love the longer vids.
The puns are next level on this comment 🤣👌 thanks mate glad you enjoyed it
Have a great weekend guys.
@@adambrown2626 Careful Adam you are getting into serious Dad Joke territory!
Needs one more pun!
LoL 😅😆
@@dans_Learning_Curve True, we wouldn't want the vid to become boring.
This man is too young to have so much knowledge and equipment. Guys like him make me feel like I’ve waisted my life.
Wow, returning repaired parts to factory new standard dimensions so the customer can do field maintenance with standard size parts ! What a concept. The owners of that machine certainly did pick the right shop for that work to be done. A fine piece of workmanship you have done there Curtis and an enjoyable watch. Give Homeless a pet or two for me.
Hopefully those bushings will be inspected more often in future. :-D
All that weld by hand. Without any holes after boring. Very impressed.
I liked the "fuel cell" installed by the customer 1:38, I could have sworn it was a 5 gallon plastic jug. Great repair job, and another fine video by Karen. Thank you.
Special low volume fuel cell, just the right volume to get the machine up the road for the service, a quick test, and then back down, so they can put the now cleaned out 1000l tanks back on, so it can drive to and from the work site without needing to stop along the way.
I think the rag around the hoses is the difference between a random 5 gal jug and a fuel cell. 🤔
@@robertoswalt319 Silly me, I should have known that 👍😃😃😃
Curtis is the James Bond of heavy equipment repair.
I think Kurtis is really a Rolex service technician in his spare time?
Yep, and I really loved that Bond like huge selection of the blue cap seals he trotted out :-)
I agree.
That explains why you have the whole machine instead of parts.
Well done.
Thanks for watching mate
@@CuttingEdgeEngineering You certainly know your way around the big dirt toys. This was very impressive repair.
One guy, some solid equipment, one giggler, one good dog, and a bunch of chewed up machinery. Fuck it, let's make a RUclips channel. Subscribed.
Have to tip my hat to Karen - great camera work there. Some real tight and difficult shooting locations - and I am sure Kurtis is not always the easiest guy to be filming around! Great job guys!!
Thanks Matt! 😁
@@CuttingEdgeEngineering I have to ask... has he ever gotten impatient and welded you or a camera to something heavy and just walked off?
The welding on the machine is called "Acrobatic welding" Nice to perform as a Circus act also. Camarawork as always "perfect"
In the aviation world, its referred to a mechanic Yoga. Still sucks regardless of field hehehe.
I hope the day never comes when the youtube videos make you more than the field work. I love seeing *the real* field work!
Ah yes. Its called Abom syndrome 😀
Recall when I was 24 working factory maintenance at Robintech Plastics in the dead of an Iowa winter, semi pulled in with a busted out belly pan. Overhead sheet stock to heavy angle y iron stick welding laying in melting snow. Now I see you working in sun! Wow. In awe.
I was swearing just watching this so I knew we’d be blessed with some “behind the scenes” 😅 one of those jobs where you wonder why tf you accepted it but very rewarding when it’s complete!
This man is a wizard and his lovely wife knows how to get those great camera shots for us.
Awesome repair!
Cheers mate #1 fan 😂👊💥
@@CuttingEdgeEngineering i would say Awesome pair!
Dad ran a grader for close to 50 years before he retired. He started with a #12 in the Admiralty Islands and his last one was a 12G. I do not remember any of his machines having to have that kind of extensive repair. He was a firm believer in grease. :) Thank you for these videos.
Good to see that you did not start until the safety officer had given it his OK.
Thanks for the vid.
All the best,
Paul
Pre and post safety inspections done right 🤣
Talk about being organized. This young man is amazing and he puts some high end restaurants to shame. If he had a set up here in down Calgary, I would not have any issues stopping for a quick lunch!
You sure tell how much you enjoy your work. You and Caron and Homeless do a great job as a team. I am in no way a machinist or mechanic, but I certainly enjoy watching your videos and have Evan learned a few things in the process. Keep up the great work!!!!!!
Once again Kurtis makes something very second hand like new. The best part thou was the grin on his face when he got to drive it back to the customer.
You've got to admit, with the power of video editing you hide all your impatience and look like a saint...that is until you get to the out takes and see just how frustrating your craft really is. I so look forward to the f-bombs at the end of the videos!!
Yeah Karen works some magic and she says editing my talking is the hardest/longest part of the whole process 🤣
Yep watching this thinking, "nah,. BS, where is the dropped nuts bolts, nothing fits, where's my f..tools."
👌👌🤣🤣😎
So many satisfying moments - like when the nut is cracked, the Piston is finally freed, when the Safety Officer sniffs out any danger.
top content as always.
😎👌 cheers mate!
This man is a beast. A man among men who has does not fear to take on a task lesser men shy from. This is the guy Colin Hay sings about. So good on ya mate, you keep your country moving forward.
Anywhere else that shop would have 5 men in it. All I can say, Karen must be one heck of a machinist when she's not filming Kurtis to help out!
I skipped this video as I have seen you repair other cylinders. Finally turned it on and enjoyed it so much I watched it twice in a row! I have faced many of these challenges in the field and appreciated the customers decision to pass on the job. As expected you did a professional “better than new “ job.
I was glad to see that Homey did the safety check before any work was started.
This video is a perfect example of the old saying, Welders do it in all positions! That little boring rig has got to be the handiest tool I have ever seen! It is a joy to watch such a well-done video, perfect focus, clear well-lit close-ups and I really love the close slow-motion shots. Longer videos are fine with me. Camera work like this is a pleasure to behold!
I love watching this guy. Like watching an old master in his craft. He knows his shit. Its second nature. I rekon he could do these repairs blind folded.
As far as I'm concerned; the problem solving in this repair is at a PhD level. Incredible work!!!! Extremely impressive. And as always, the editing is amazing as well!!!
..they need to stop at the TIRE STORE next....those treads have HAD IT!!!!! Great repair job and I was surprised when you did NOT heat up the metal before applying the 100 ton press to the bent fork on the hydraulic tube ....YOU ARE MY FAVORITE U-TUBE FAMILY ...keep the videos coming...they are excellent !!!!
Why do I enjoy watching this so much? Ive done this job a thousand times and it is still fun to see.
I'm more and more impressed with Kurtis! Not a lot of people would have even thought about doing this tricky repair job. Kurtis really is the metal wizard. 😎👍
I didn’t realize how difficult that was until the very end when you showed the outtakes and bloopers, that put it all into perspective👍🇺🇸
Wow, this is amazing what a welder, and line boring tool can do an skilled hands! Not only functional, but customer will forget the grader had an issue. He must have been really happy.
Dang! Tri-mix gas. 80-15-5. I'll have to try that. And, thanks for the video of your work. Great job! Great work ethic! Get it done no matter the pain, oil, dirt or tight places to get in to. You give me the incentive to get my ass to work and get a line bore rig. We need that kind of service here.
May I add - thanks to the great lady for the super camera work and editing! She's a real pro and hopefully she's making a living at it.
First off.. HUGE PROPS to the customer that actually prepped that machine for you!! 👏👏👏 Not having to deal with a dirty mess and pulling a ton of parts off just to get to the already pain in the ass location of the problem is so appreciated!!! THAT is how you get on the best side of a shop owner!!
Awesome work as always you two and pup!!
It would certainly make saying yes to taking on future jobs alot easier knowing that its not a complete nightmare with them taking the time to prep the machine to save him time!
Homey's motto is "He who dies with the most toys, wins!" Geez Kurtis, top job welding upside down etc - sod that! A nicely done and finished job, as always.😎😎😎😎😎
😂👍👍👍
Something I’d love to be included is the time it took to do each job. I think it would really put it into a better perspective for a lot of us.
"...horrible tight confined [____] situations you have to get in..." Engineers around the world are giggling at your pain mate. They build these friggin' sweet machines and don't give a toss about the cat that has to fix it.
You're a bloody champ mate, thanks for the content.
I'm rebuilding the driveshafts in my K5 Blazer. You know I'm going to be using that rolled up piece of paper in the u-joint holes when it comes time to re-paint it.... Thanks, Kurtis! Such a simple solution when I've always gone back with brakekleen on a rag to clean overspray.
I can't wipe the smile off my face. You 3 are the best. Here, you gave me snap gauge line bore check, I give you Bridgeport front of the table T Slot mounted pillow block bearing, then line bore, swing that head over, the imagination is key. Take care, love it.
I can only imagine the feeling you must have when you finish a job like this. Once again I have to say it looks like industrial jewelry.
Art
"mobile guy came out and didn't wanna touch it"
25 mins into the video, mobile guy was smart🤣
It literally looked untouched once you'd finished. Incredible work. Fuck I love these videos.
Kurtis is the mobile guy, moved out of the workshop into the yard, because the door is big enough, but with that in the workshop he would not fit any more.
If I were a mobile mechanic and saw that I’d walk away to. Sometimes it’s just better to pick your fights if you know you don’t have the right tools for the job.
Very awesome job . It’s nice having the right tools for the right job even the little plastic hyd hose plugs . Thanks for sharing .
No worries mate thanks for watching
i was willing to complementing you on your endless patience but seeing the outtakes on this video says it all, yep your human! 😄😄😄😄
You folded the split pin vertically on the left cylinder and horizontally on the right. That grader is guaranteed to blow up now. Trust me, I'm a youtube commenter.
Jokes aside, I've never seen anyone line bore on the machine before. Fascinating process. Great work and thanks for sharing!
Love all your content, great editing, love your passion to "do it right" for the customer, they are very lucky to have you. Homeless was doing his job being the best Safety Officer as always. Your outtakes are almost better than the actual video, makes me laugh, cheers mate.
And that’s why you’re going to be busier than a one legged man in an arse kicking competition…service. You give the customer what they need when they need it!
Interesting fact about the woven fiber bushing.
You’re really a great technician
Cheers from France
Thanks mate
@@CuttingEdgeEngineering Would have thought that Cat used Vesconite hilube there, it generally works well with being used in dirty conditions, and will be fine with even water as lubricant. Will wear the shaft a little as the dirt embeds, but if they had greased it as recommended it will last a long time.
@@SeanBZA lever pullers are allergic to grease guns, they would rather pick up a poison snake!
@@kanemcdougall8337 You would have to wrap it in a case of XXX before they would even go near it as well.
@@kanemcdougall8337 -- Back in the "bad old days," jobs controlled by labor unions had "oilers" (as in a person and not a gadget that supplies oil) as a requirement for each operating engineer. Maybe the unions had something right.
Great watching you work so meticulously. I really enjoy your videos that you and your Mrs: put together. I love your outtakes with no holes barred use of the English language. You are the best!
Driver,mechanic,and an engineer, and we got a lick of paint too,bloody neat alright .👍
Love seeing young blokes working with passion, congratulations to both of you guys specially to the young lady for taking care of not only video recording but editing and uploading as well. And am saying that as no one can understand how difficult, time-consuming, and what level of expertise needed for the final result.Great effort!!! Am a huge fan!
Thank you for the support
Not to mention she has to keep Kurtis in line also. Wonder who cooks?
I think Homeless was saying when you showed him the machine, "If you can throw it, I'll fetch it!"
Probably wondering which was the best part to chew 😂
@@CuttingEdgeEngineering Will start with the tyres, then work on the pieces as they come down to tooth level.
@@CuttingEdgeEngineering Oh, I'll bet it was more like "It's in my territory, I need to mark it so everyone knows it's mine"
Awesome repair with so much detail in the video. I'm more than a bit surprised there were no outtakes of elbows being thrown at Karen as she was all over those tight shots in that tight, cramped, no way to get there situation. You've shown us once again Kurtis why this channel is so popular - it has a bit of everything. Thanks again.
She edited those out lol thanks for watching mate
I am not a welder, I am not a machinist, I do enjoy seeing the precision repair work you perform. My guess the other was wrong.
the paper rolled painting trick is just way tooooo coooooool🍦🍦🍦🍦🍦🍦🍦🍦🍦🍦
Great repair Kurtis, it all looks so easy until we see the out-takes. Nothing like returning to standard size. I always maintain if you can get it into a like-new condition, it is so much easier to make a dollar with your equipment. Cheers to you, the dog and the camera crew, have a nice weekend!
I love watching the out-takes. I wondered how easy he could do the welding on the grader without swearing 😁
Nice to see someone with such high _personal_ standards e.g., restoring dimensions back to factory specs so that 'standard' parts can be used in the future, rather than having to fit up odd 'one off' parts. Good on ya mate! I was beginning to think I was the only one that thought like that. 😉
You certainly earned your keep on that job. Well done. Giggles too!
Kurtis, you are a genius, a master, a perfectionist, and I hope you charge what you’re worth. You made this look so easy. This is clearly a young man’s sport. Must be good to get a cold pint in those hands at the end of the day. Best Regards
This channel is like my ASMR i get hypnotized watching you machining
Великолепная работа. Восхищаюсь Вашим мастерством. Спасибо за видео. Привет из Сибири!
As a machinist I understand the situations you face and the problems you come across but you do great work hope to see many more
Definitely one of the best vids you've made. I've been watching along, so I "get" most of the steps you take, but I was surprised that you had the tools and a technique to get this one done. Thanks for bringing us along!
Great job Curtis, this is one of your best videos yet, such an intricate set up to achieve this result with the line boring, I have to say that Karen’s camera work is extraordinary! Her understanding of what you are doing and ability to work around you without getting killed by you is amazing… ( if my dear wife was this involved with a job that I’m doing war would probably break out) … What a team!!!
Kurtis I giv you a lot of credit for your knowledge it’s one thing to fix or do a certain procedure but any one can do what is told on what to do but you have the knowledge to know on what to do great credit for your expert fixes !
I hope the guy who turned the job down due to it's difficulty watched this video. He would be saluting you Kurtiss. Great job Karen on the video from start to finish. You two compliment each other so well. Great effort.
I love this channel. I've watched quite a few machining/maker videos, and half a dozen or so of yours and I still frequently have "what the hell is that?" reactions to the tools and equipment you bring out. Love it!
hey mate glad you enjoy it!
Rolled up paper for painting… just blew my mind! Greatest idea ever! Great work as always. I truly enjoy your content, keep up the good work!
It's always a great visit with you two. It never ceases to amaze me that with machines this big they have to shoe-horn everything into the smallest of spaces. A mechanic sure wasn't involved in the design eh. Great work !
You got that right!
@@CuttingEdgeEngineering We should get paid on how much blood we leak eh, LOL.
I'm glad to see you using plastic plugs, I use to save everyone that came on something
Like the videos and often see them in the middle of the night. No question that you have many talents to say the least. I in my past life at work, had lots to do with the safety team. Think you do a good job but always room for improvement. Just one thing that I see that you will pay for in your old age. Don's use your hands as a hammer. This is so a true statement as I'm there. You and the giggler have fun. Love to hear her. Steve.
Just when I think I’ve hit peak impressed, you prove that you have the skills to do pretty much everything. Amazing work, as always. Much respect from Florida!
I'm happy to see the entire machine. Not just the part. You should do more of these if at all possible. Love seeing the (in the field) like repairs. Keep up the great work.
Another project completed with, in my eyes, total ease!! Great job Kurtis, great job Karen...I know you had something to do with this Homey!!! It has to said, the temp. fuel cell is EPIC!! Many Thx for your efforts CEE AU, another very interesting job completed!
Thank god they showed the bloopers and you swearing at the end. Now i feel better. I thought "how can this man do all this so calm and smooth?" Happy to see you're just like the rest of us after all. 😬
Sound engineering practice!!. I worked on this sort of work some years ago. Attention to detail and finish bodes well for this chap. He has a superb workshop with good kit to do the job. I wish I could have worked there in my younger days. Well done, from another pro engineer.!!!!
I thought that was clever the way you set up the cutter with a clock guage in such a tight spot. Your knownledge of plant machines is amazing, I bet you dont miss working on them every day.
I really enjoy the detail of the various processes you share and a great marketing tool for you. Your clients, current and prospective, can see you treat every piece of client equipment as your own. This bore welding job must have been hard on your back. Well done.
You are the master, you can do jobs others cannot. Cheers to Mr. Homeless although he has quite the crib
I have done this same type of work for the last 30 years it can tax your brain sometimes trying to come up with a proper repair, but we always try to get it near to original ...... very satisfying when you get it right !
It's incredible the quality of the editing, seems like a paradise, everything go right at the first try, no swearing, smooth like butter....and then....THE OUTTAKES.
Good job, the finest trio in machining world
It’s extraordinary that you do this as a one man show. So impressive.
Absolutely amazing watching you work. You're so talented. You are an encouragement to the rest of us that are welders, fabricators, mechanics.
Absolute respect ✊ you said it right my brother 😎🇦🇺
A bit snide, but I absolutely LOVE the amount of cussing in the outtakes.. No bs. I know you’ve got vids to make but toss a bit of that in to the finished product. Keep up the good work
Man, that mobile boring machine is amazing! Now, as a basement machinist, I just need a reason to have one.
You make repairs look easy when I know how difficult some repairs can be,here in nova scotia we also have to deal with rust which can make parts removal a royal pain, your videos are great to watch,don't stop making them!
Building the machine around that cylinder. Sounds about right. Similarly when I was a lad I loved cars and thankfully I was able to go to votech in high school. I learned a lot but the most valuable lesson was learning I didn't want to work on cars the rest of my life. They are engineered so repairs are near impossible and ridiculously expensive
Start working on aircraft, and you will come to appreciate that, where you are removing massive pieces of internal parts, panels and fuel tanks, just to get to the connector, then even more work to remove. And also you need a whole tool box of "tool,special purpose" all the way through, and even more so for the reassembling.
Funny thing is an engine is so much easier, only a few dozen pipes and connectors, then typically 2 big pins holding it in. Mainly because the designers know that will be coming out pretty often.
I worked as a millwright for almost 40 years and I HATE working on cars. Give me a multi spindle lathe/ screw machine any day.
@ Sean BZA sounds like some steel vessels I worked on. Then, someone likes to --->weld parts over other parts to replace a wear ideam
Well, if you didn't design the machine around the cylinder, you might end up getting to the point where you want to put it in and not having a place for it!
I figure it really would be good if part of the training for being a design engineer for this stuff was a year of apprenticing in a repair shop. I remember being a fresh-out-of-school engineering student, and some of the unbuildable things I designed. Luckily they were all one-offs, not something going into production!
Świetna jest ta zrobiona praca pozdrawiam twócę tego filmiku 👍👍👍👍👍👍👍👍👍👍
Just yesterday watched I C Weld do a similar job on a D9 Cat. Blew me away. Now today another line bore in the field as it were. This is good stuff.
The back buzzer in this CAT resembles a hungover parrot
I prefer it... doesn't give you a headache with that high pitch.
But you know whats orange and sounds a lot like a parrot?
A carrot.
It's a white noise horn. They're supposed to be easier to hear than the traditional beepers.
Pretty much standed is Australia now
Even forklifts use them
Much nicer and less likely to get the wires cut
Lol, I looked at that situation and thought to myself that's gonna be a really shit job to do, all the swearing in the out-takes confirmed it. You guys have a great weekend!
It sure did look like a fiddlely crap job to do. I wonder how many days it took or if he did it all in one day?
Another outstanding vlog and job. Trouble is the “where is it” and other outtakes are starting to sound like me.
대박입니다.
혼자서도 쉽게 하시네요.
진정한 장인이십니다. 항상 안전한 정비하세요. 진정한 최고의 장인이십니다.
the best technician...!
Love bloopers. But this job is a toff one men. You do a very hard job with a lot of different knowledge. Good job.
Watching you work is like watching a slow motion magic trick except instead of a "Ta Da" at the end, we get to hear the out takes which are much more entertaining. I'm sure that your customers dread the words "Don't believe I can fix that Mate" because that means it is well and truly fucked.
Wonderful content as usual. All the best to you and your family sir.
Hi Curtis, I loved the intro with the grader coming into the area outside your workshop. A great job done. (As usual) cheers Steve in Lockdown Melbourne
So my guess the other day that the Gravel Shaft needed repair was pretty accurate....haha....good show,,,,PB
I laughed out loud at the screwdriver thru the hole to hole the line boring setup while you attached the bolts. Simple solutions are the best.
Ich kann nur sagen und zugeben, du bist ein richtiger Spezialist für diese Sachen daß wollte ich dir schon immer schreiben, aber dieses Mal übertrifst du bei weiten meine Vorstellungen über deine Vorgehensweise dieser Arbeit, einfach wunderbar deine Arbeit 🤣🤣😂😂😀😀
A question (or two) if I may. Roughly, what percentage of the time is spent setting up the toys to how long it takes them to do their job boring? How long (again roughly) was the disassemble & reassemble part compared to the boring part of the job? If I had to guess I would imagine the actual boring part would be 10% to 15% of the boring setup and 2% to 3% of the total job.
You quip about building the machine around that connection got me to remember what a mechanic friend told me about a battery in, I think, a Peugeot 504, that to get to the battery you had to remove the engine. Maybe the same designer worked designing that big banana on wheels.
Another brilliant job. I can only imagine you are turning down lots of job because potential customers are beating a massive path to your door. It is amazing what one determined and talented person, a camera person and a dog (person 😁) can do. Just bloody amazing. 👍