It's STUCK! Can We Get This BIG Cylinder Apart!? | Hitachi ZX470 Cylinder Rebuild | Part 1

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  • Опубликовано: 7 сен 2023
  • This big cylinder rod is stuck and it definitely puts up a fight! This video is Part 1 of rebuilding a stick (dipper arm) cylinder off a Hitachi ZX470 excavator. This cylinder needs rebuilding so we can put it into our exchange fleet but the customer couldn't get it disassembled and the rod is stuck in the barrel. So we use a few different methods including the hydraulic press, the forklift, the big Stillson pipe wrench and even a shipping container to try and get this stuck rod out and the cylinder disassembled!
    WATCH NEXT Part 2 - Making the new barrel: • Making the NEW Cylinde...
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Комментарии • 1,9 тыс.

  • @CuttingEdgeEngineering
    @CuttingEdgeEngineering  10 месяцев назад +395

    Hope you guys enjoyed this Part 1 video! For those wondering, our mate has a cylinder disassembly bench with a nutbuster used to crack the nut and YES we have plans to get something like that setup in our workshop! 😁👍
    WATCH NEXT Part 2 - Making the New Barrel: ruclips.net/video/igUQYXy_pXE/видео.html
    Subscribe and hit the bell icon to turn on notifications so you don't miss our weekly uploads. 👇 🤳
    📲Follow us online here: linktr.ee/CEEAUS
    🛍Official CEE Merch shop: www.ceeshop.com.au
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    • @Murphyslawfarm
      @Murphyslawfarm 10 месяцев назад +1

      😂😂😂 Kurtis mate busted his nut 😂😂😂. Yes I am 3 😂

    • @importanttingwei7747
      @importanttingwei7747 10 месяцев назад +10

      Every week. Been waiting for 7 days

    • @64Pete
      @64Pete 10 месяцев назад +10

      Have a crackin' weekend guys!

    • @randytravis3998
      @randytravis3998 10 месяцев назад +14

      I will get in trouble for this one what kind of polish did you use on the rod ?? LOL.. almost fell out of my chair for the bloopers .great video

    • @aarondavies8486
      @aarondavies8486 10 месяцев назад +8

      Another great video kaz thanks you so much

  • @Sgt_Bill_T_Co
    @Sgt_Bill_T_Co 10 месяцев назад +169

    As a retired engineer, it's great to see this young gentleman taking so much care over his work, a true master craftsman! and first class video production,

    • @irrobert1971
      @irrobert1971 10 месяцев назад +6

      I agree. A joy to watch!

    • @josephking6515
      @josephking6515 10 месяцев назад +7

      He's bloody good eh and so is Karen on the Kamera! 😁👍

    • @salvatoreirato2273
      @salvatoreirato2273 10 месяцев назад +4

      Even Homeless make everytime a wonderful job. Not to be forgotten.

    • @steveo1006
      @steveo1006 9 дней назад

      Are you sure you couldn’t buff that piston out?

  • @sundaydriver4496
    @sundaydriver4496 10 месяцев назад +126

    As a guy that knows little of machinery and nothing of machining I appreciate that you not only show us your exceptional work but explain where the parts go what they do and how they work. The camera work is great as well focused exactly on the matter at hand and the curious details... thank you Curtis and Karen

  • @frankwang5014
    @frankwang5014 10 месяцев назад +33

    Curtis is told the piston is seized inside the cylinder and won't come apart. Curtis thinks to himself "I'll buy it and show these amateurs how it's done".

    • @ashtonjanke3860
      @ashtonjanke3860 Месяц назад +1

      I love watching these videos just for the comments 😂😂

  • @jerryoliver5181
    @jerryoliver5181 22 дня назад

    ❤ these kids!
    Karen and Kurt are gold together! Thanks for the smiles, y'all!

  • @roberthocking9138
    @roberthocking9138 10 месяцев назад +323

    I agree, as a retired castrol rep, I couldn’t tell you how important regular oil sampling is to any fleet, not just a random sample every now and then, a regular oil test every service will save any fleet 10s of thousands of $. Keep up the good work

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  10 месяцев назад +64

      cheers mate!

    • @SeanBZA
      @SeanBZA 10 месяцев назад +42

      Military aircraft had a 100 flight hour oil sample, and the GSU equipment also had a sample taken every time any aircraft was done, as the GSU can supply hydraulic oil pressure for ground test. Any non normal result and all aircraft there got a hydraulic oil change, and the GSU as well, flush out the system twice with new oil, and change every filter as well, sent off for analysis in addition. You did not get many hydraulic issues with that method, and this is needed as that oil is used to keep the engine cool and lubricated as well, and a single failed bearing can result in airframe loss.

    • @covrtdesign5279
      @covrtdesign5279 10 месяцев назад +56

      As an ex F-16 crew chief, we sampled oil after every flight, even if they flew for 10 minutes. Obviously different machines and circumstances, but I am still blown away that companies in this industry just destroy their equipment instead of have a down hour just to take samples, grease and lube, and a quick wipe down. I know time is money, but so is downtime and complete barrel rebuilds.

    • @PurpleNovember
      @PurpleNovember 10 месяцев назад +20

      I spent years as a heavy equipment tech and did fleet maintenance. I could easily tell who did sampling and who had a good tire guy.
      I have seen a few cylinders like this on machines that had regular oil samples taken. It’s not common but it does happen. Far more times contamination shows up in the samples and proper action is taken.
      Hopefully the rest of this machine’s hydraulic system is cleaned out correctly. When I was working on this stuff it was around 50k to go through the hydraulic system on a 30 ton excavator and the bigger ones could easily be over a grand. Most customers would just have peanuts(small pigs for hydraulic lines) blown through the lines. Then do a couple 10 hour filter swaps of bypass filters and hope for the best. The other thing they would do is send it through Ritchie Brothers and let someone else have the headache.

    • @typrus6377
      @typrus6377 10 месяцев назад +26

      ​@covrtdesign5279 Have a customer I'm dealing with now who currently has 6 machines on their lot with over 20k USD in parts needed EACH simply because the operators were pencil-whipping their walk-around. No grease on the undercarriage suspension on 5 blew out components rated for 12k hours at under 2500 hours, and 1 machine they ran out of oil because of a very slow drip. 2000 hours and it needs an engine.
      Amazing what just a few minutes a day can prevent. Let alone regular sampling intervals.

  • @Littlemosslad
    @Littlemosslad 10 месяцев назад +244

    Kurtis has an uncanny ability to find the centre of gravity of nearly anything he lifts with the crane. Amazing.. I love watching your work guys, keep it up!🎉🎉

    • @amahana6188
      @amahana6188 10 месяцев назад +11

      I thought the same thing.

    • @Watchyn_Yarwood
      @Watchyn_Yarwood 10 месяцев назад +13

      I noticed that long ago and it is truly amazing!

    • @laurilink7512
      @laurilink7512 10 месяцев назад +2

      All these things that are lifted already know that there is no point to bulge against. Or what I believe more, all these lifting ropes are well trained.

    • @tlum4081
      @tlum4081 10 месяцев назад +5

      I have to agree, Curtis is a master of judging the CG of a long object (unless the video is edited numerous times)

    • @jordanpilati8562
      @jordanpilati8562 10 месяцев назад +8

      As someone who works with gantry cranes all day, there are always multiple attempts to lift something. Adjusting the straps just a half inch will throw off the balance.

  • @crazymikeburles
    @crazymikeburles 10 месяцев назад +12

    Thanks for giving us a window into the life of a very accomplished machinist. Have you ever considered making a video on the background of how your shop came to be and who mentored you early on?

  • @zierlyn
    @zierlyn 10 месяцев назад +6

    I've never gotten so much enjoyment out of watching a man polish his rod. RUclips algorithm brought me here. Hope you go viral! 🎉

  • @Booker58
    @Booker58 10 месяцев назад +59

    Hi Kurtis, you make me feel very proud to be Australian, I don't know if your a awhere that there are other You Tubers speak very highly of you and your work. They have a enormous respect for you and the outstanding work that you do. Good to see a young man can show everyone how it's done properly. Keep up the good work and keep the videos coming.

  • @jwv6985
    @jwv6985 10 месяцев назад +173

    I am always impressed with Curtis's skill and determination and Karen's expertise behind the camera. Great job to both of you! 😊

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  10 месяцев назад +25

      Thanks so much!

    • @josephking6515
      @josephking6515 10 месяцев назад +6

      Yep, *Kurtis* is the Konsumate professional. Kasabot?

    • @Watchyn_Yarwood
      @Watchyn_Yarwood 10 месяцев назад +4

      And just when you think Karen couldn't possibly outdo herself, she does! Awesome work, Karen!

    • @joeyhoulihan2135
      @joeyhoulihan2135 10 месяцев назад

      @Cutting Edge Engineering
      How old is Homeless?

    • @Stefan_Kawalec
      @Stefan_Kawalec 10 месяцев назад +1

      Or Karen's skill and determination, given Kurtis' shenanigans :)

  • @johndehoog5567
    @johndehoog5567 10 месяцев назад +7

    Love the can-do attitude at CEE. At 8:14 Kurtis with dead pan delivery says "We are going to tie it to something REALLY heavy." I can hardly wait to see what that means. LOL Thanks for posting. A total top drawer production as always.

  • @Izawwlgood
    @Izawwlgood 10 месяцев назад +10

    I love how methodical and thoroughly you do everything. You aren't cutting corners, you aren't rushed, you just have an extreme and steady attention to detail. It's definitely interesting to watch your work flow.
    Also, when separating the piston from the cylinder, you said "now we're going to attach it to something really heavy", totally missed opportunity to cut to Homey playing tug of war with a strap tied to the piston head.
    Great stuff as usual!

    • @joeduffy3309
      @joeduffy3309 10 месяцев назад +1

      Working for yourself is a huge advantage, not having a foreman on your back all day asking "Is that job nearly finished" is a blessing. I've walked out of so many jobs because of that I've lost count, some jobs just can't be rushed. If a customer tells me they are in a hurry, (Unless it's an emergency job) I point out to the yard to all the other work ahead of them and I suggest they go elsewhere, then all of a sudden they're not in such a hurry,

  • @vk1pe
    @vk1pe 10 месяцев назад +19

    Karen, your camera moves really tell the story. Lining up on that first pull by the forklift was instructive without any voice-over needed! ;-)

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  10 месяцев назад +2

      thanks for the great feedback!

    • @dandeeteeyem2170
      @dandeeteeyem2170 10 месяцев назад +1

      I was thinking the same thing... People could use these videos as a manual for repairing their own components if they had access to a workshop.. So many how - to guides on here for free, with close up shots of the most important steps..

  • @Horus9339
    @Horus9339 10 месяцев назад +14

    Never a truer word has ever been said 'Never let your gland touch your rod'. Thank you guys, have a great weekend.

  • @bg3160
    @bg3160 10 месяцев назад +84

    Considering the piston was completely trashed, thank you for taking the time to remove the rings and show us the extent of the damage. That took time you could have spent building the new piston, so greatly appreciate the explanations and visuals. Looking forward to next week and the new piston, barrel and reassembly
    I'll bet you never thought there'd be a viewership like all of us "Wanna Be" machinists. Thanks for the patience and explanations.
    Oh, and thank you for the person behind the camera (Karen!) Wonderful work with the edits and keeping the flow going.

    • @pcb1962
      @pcb1962 10 месяцев назад +1

      I think he had to strip it so he can measure it up for the new build, I doubt that Hitachi will provide the drawings.

    • @calebb5106
      @calebb5106 10 месяцев назад +2

      i pulled the trigger on buying a lathe cause of Kurtis, I've been thinking about getting one for a few years now, but i finally got one while doing some car repairs and found out that imma need some custom made stuff and figured "welp, new tool time, and this time i have a reason!"

    • @maxsnts
      @maxsnts 10 месяцев назад

      I also use the "need to" excuse for new buys 😀@@calebb5106

  • @johnhasty2325
    @johnhasty2325 10 месяцев назад +30

    Absolutely brilliant. Love the way Curtis takes us on a journey on how things work and go together. Not everyone would have seen how this stuff works. And he just tells a great story on how things work. A bright future ahead for the CEE team.

  • @gtbproductions1
    @gtbproductions1 10 месяцев назад +26

    I remember when you made those BLUE stands about a year ago. Nice to see them being used.

    • @oldclimber5502
      @oldclimber5502 10 месяцев назад +3

      Always makes me smile when I see them in use, perfect .

    • @BlueSpark-vy3fd
      @BlueSpark-vy3fd 10 месяцев назад +3

      yes they were a well planned solution that will last for years

  • @kempy666999
    @kempy666999 10 месяцев назад +23

    Thanks for the vid - roll on part two ⏳
    Love the editing - especially how it makes everything flow so naturally. Great example is Kurtis drives the rod out of the workshop to have the nut cracked, Homey plays with a toy while Kurtis is away and then Kurtis returns with with the rod. Great storytelling - thanks Karen.
    I know bugger all about hydraulic rods/cylinders - so what it the purpose of the silicon bronze bit at the end of the rod?
    All the best,
    Paul

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  10 месяцев назад +22

      Hey mate, the silicon bronze is a sacrificial material because the rod end acts as a "choke" when it goes into the end of the barrel during the close cycle the silicon bronze prevents metal to metal contact and won't damage the cylinder if it does bottom out.

  • @silentwlnd
    @silentwlnd 5 дней назад

    Won't come out my arse, just needed someone with the right knowledge good job!!!

  • @DrakeKillah
    @DrakeKillah 10 месяцев назад +27

    This one was a treat! Love it when there's a bunch of different operations involved, watching Kurtis get the job done! With all the explanations that are short, to the point, and just *chef's kiss* perfect!
    The quality and consistency from you guys, is awe-inspiring🔥

  • @chele-chele
    @chele-chele 10 месяцев назад +11

    First thing my mentor taught me was never lend out tools, no matter the excuse. I'll take the short term grief over the prospect of either not having a tool that I need or chasing one down that never made it back e.g. your flogging spanner!

    • @MJMC56
      @MJMC56 10 месяцев назад +2

      There's nothing quite as irritating/annoying/disappointing as lending tools and not getting them back.

    • @hoilst265
      @hoilst265 10 месяцев назад +4

      I've gotta say, it's slightly funny that someone flogged his flogging spanner. But I sympathise; an ex-mate of mine took my Made In Australia sidchrome socket that dad gave me. Bastard.

  • @MattysWorkshop
    @MattysWorkshop 10 месяцев назад +50

    Gday Kurtis and Karen, you got a good score with that cylinder, I was expecting to see the rod all chewed up but like normal I was wrong also it was good to learn what all the different seals do, well explained, have a great weekend mate, Cheers

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  10 месяцев назад +23

      Hey Matty! Hope you're feeling alright and the metal taste isn't too bad today. We definitely had a win with being able to re-use the cylinder rod. Take care & chat soon

    • @einfelder8262
      @einfelder8262 10 месяцев назад +5

      @@CuttingEdgeEngineering Just make sure to polish that rod before you use it again.........

  • @NormReitzel
    @NormReitzel Месяц назад

    As the owner-operator of a backhoe , it is great to see the kind of damage that can occur and what to watch out for. I had not been offered and did not consider going out to obtain oil analysis ,, thei may end up saving me a Bunch of Quid.

  • @keitharcher5723
    @keitharcher5723 10 месяцев назад +2

    Kurtis usually seems so precise and professional. It was fun to watch him get a little red neck with tying the rod to a shipping container and pulling on it with a forklift. I liked that he had to get a little bit of a running start with the forklift too.

    • @bkbinj6320
      @bkbinj6320 10 месяцев назад +1

      Yeah, I was afraid he might move the container. I suppose there’s more heavy steel stored in there.

    • @mhfuzzball
      @mhfuzzball 9 месяцев назад +1

      @@bkbinj6320 Well, a 40-foot container weighs roughly 3,750 kilos empty, so that's a good start right there.

  • @paladin50554
    @paladin50554 10 месяцев назад +74

    I work as a machinist at a manufacturer of hydraulic cylinders. I also spent three years assembling them before I moved to machining. I love watching these cylinder repair and rebuilds. It is fascinating to see how you do a lot of stuff differently than we do them.

    • @MikkoRantalainen
      @MikkoRantalainen 10 месяцев назад +9

      Could you comment on doing the stuff differently? Do you think one method allows more accurate results and another allows faster work, or is there more important differences?

    • @rlaxton666
      @rlaxton666 10 месяцев назад +27

      ​​@@MikkoRantalainenThe big difference is probably that when @paladin50554 builds a cylinder it is pristine and new, whereas when Kurtis is working on it it will almost always be borked to shit 😂

    • @criscross572
      @criscross572 10 месяцев назад +2

      If you haven't got a forklift iv got rams apart using a jetwash as a pump in the past, safer with the forklift tho.

    • @paladin50554
      @paladin50554 5 месяцев назад

      ​@rlaxton666 it's true. Most issues we have are related to our own machining errors.

    • @paladin50554
      @paladin50554 5 месяцев назад +1

      ​@@MikkoRantalainenthe biggest difference is in the scale of the work. Where I work we build anywhere from a single cylinder up to orders for several hundred. There are times where I have spent a week or more machining several hundred example of one part. There are also days where I'll machine one example of 6 different parts. Also everything we do is done with CNC mills and lathes.

  • @gusviera3905
    @gusviera3905 10 месяцев назад +16

    Man, what a mess. Looking forward to seeing the rest of your rebuild.
    And you two still have a great time with each other. The secret to success. Nice to see.
    Thanks for yet another great episode. See you next week!

  • @patrikpersson9446
    @patrikpersson9446 10 месяцев назад +1

    Allways impressed how gentle and calm you proceeds at work.

  • @ronkluwe4875
    @ronkluwe4875 10 месяцев назад +5

    Curtis - I sincerely hope your customers realize how lucky they are to have someone of your skill, expertise, and commitment to excellence available to work on their machinery. It is a joy to watch you work and all the best to you and your family.

  • @dandeeteeyem2170
    @dandeeteeyem2170 10 месяцев назад +10

    MUNTED 😂❤ The outtakes were hilarious... Thanks for pushing forward and making a new episode every week.. Some weeks it must be hard! Keep up the good work..

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  10 месяцев назад +4

      hey mate thanks for this comment, some weeks we are definitely under the pump but we enjoy sharing the work and videos!

  • @philipB31
    @philipB31 10 месяцев назад +11

    When it takes an entire episode to disassemble part of the project, I just know it’s going to be a huge amount of work. A new release/video from you is my favourite reminder that today is, effectively, the start of the weekend, much like an alarm clock, but a very pleasing one. Thank you, as always, for sharing.

  • @ED_T
    @ED_T 10 месяцев назад +3

    Your ability to estimate center of gravity is remarkable

  • @lescrooge
    @lescrooge 10 месяцев назад +16

    I am always impressed by how you tackle a problem. no brute force and ignorance here, just a proper methodical way. great job. great channel. always learning more with each new video. Respect from South Africa

    • @covrtdesign5279
      @covrtdesign5279 10 месяцев назад +4

      You can tell how many horrible situations he had to deal with in the field. Made his own business and does it properly and with pure professionalism.

  • @DuncanAitken
    @DuncanAitken 10 месяцев назад +9

    I love the breakdown and explanation of the gland seals on this one. Thanks Kurtis & Karen for another informative & entertaining video!

  • @tjh44961
    @tjh44961 10 месяцев назад +1

    I was thinking as I was watching today, how nice it would be to have everything on hand that is needed to complete a project, without having to stop, because you don't have a piece of tooling, or a tool, or piece of hardware. Even after more than 25 years as a hobby machinist, I never get through a part without having to stop. I realize that's partly poor planning on my part. But you almost always have what you need on hand. But then you blew my illusion, because you loaned your spanner to a friend, and it didn't get back to you. You're just like the rest of us. Thanks, Kurtis.

  • @sheddweller2066
    @sheddweller2066 10 месяцев назад +19

    I am a just a beginner hobby machinist (with a completely different day job)but it amazes me that your videos about jobs I probably will never perform in my life can be so entertaining and informative that makes me look forward to them every Friday morning.

  • @Paddington60
    @Paddington60 10 месяцев назад +4

    Kurtis demonstrating his Superpower of seeing CoG when slinging things, good to see. It is very surprising that a relatively flimsy seal can hold back 3,000 psi, always a surprise. Good work on the camera and editing Giggler! How many George Birds are there now, I thought it might be four, they are bringing their friends to see the fantastic work. Homey taking things slightly easier this week. Thank you Kurtis, Giggler, and Homey! Live long and prosper!!! 🖖🏻

    • @rolfbjorn9937
      @rolfbjorn9937 10 месяцев назад

      Blindly assuming a 0.1mm/.003" of gap there and 8 inch diameter, it means ~ 0.1 sq inch so...about 300 lbs of actual force acting on it. Conversely, pressuring a garden pump with 25 PSI and an opening of 4." diam, that's a 100 PI Lbs (314.141592654 lbs ) of force...and with a cap that doesn't thread properly and launches itself, you've made a canon.

  • @alonzochubb7061
    @alonzochubb7061 3 месяца назад +1

    That piston should be a teaching item for owners/operators.

  • @julianreverse
    @julianreverse 10 месяцев назад +3

    The piston is in top condition. Pet-free, non-smoking household.

  • @bumblebeebob
    @bumblebeebob 10 месяцев назад +288

    It never fails to amaze me how people will bring their crap in filthy. I'll bet they pay their head mechanic less than Kurtis is charging them to wash it.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  10 месяцев назад +100

      this!

    • @darkwinter6028
      @darkwinter6028 10 месяцев назад +23

      @@CuttingEdgeEngineeringAnd for that matter, parking it filthy! That grit and grime can’t be good for a machine. (Yes, I’ve been known to say that if your tractor isn’t dirty you’re doing it wrong - but don’t *leave* the machine that way!)

    • @jaquigreenlees
      @jaquigreenlees 10 месяцев назад +18

      @@darkwinter6028 well if you have to bring water in to the job site in a tank I can understand not cleaning it daily.

    • @bunnywarren
      @bunnywarren 10 месяцев назад +16

      I thought the same thing. I guess it might be more common if it's a used part that's being sold though - sold as seen with the dirt for free.

    • @richkh
      @richkh 10 месяцев назад +6

      Looks like they hired Karl as their head mechanic!

  • @MarengoScotland
    @MarengoScotland 10 месяцев назад +10

    This series of videos is immensely educational, thanks for sharing! 😊

  • @gordowg1wg145
    @gordowg1wg145 8 месяцев назад

    A tip to protect slings, tie-downs, and other straps, is to pick up some lengths of "lay-flat" hose.
    Cut it into convenient, say 12"/300mm, lengths then slice anong the middle of one side, like a "C" section.
    You can then easily slip it round the strap, or rope, to reduce the chance of cutting, or abraiding, the strap, or rope, on sharp edges.

  • @daviddundas4140
    @daviddundas4140 10 месяцев назад

    Someone tried to get it apart and couldn't, Challenge accepted, Thank you also for the detailed breakdown of the seals and bands on the end cap and shaft.

  • @LadyAnuB
    @LadyAnuB 10 месяцев назад +8

    How to get the cylinder apart. Stick Homey at one end and the Franna crane at the other and let Homey go! 😅

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  10 месяцев назад +3

      hahaa yes this that is the option when all other options don't work 😂

  • @Smidge204
    @Smidge204 10 месяцев назад +166

    As the old saying goes; "If brute force isn't working, you're not using enough."

    • @JohnShalamskas
      @JohnShalamskas 10 месяцев назад +6

      If duct tape fails to work, you didn't use enough duct tape.

    • @jackrichards1863
      @jackrichards1863 10 месяцев назад +2

      There's another old saying.. it goes. That's NOT an old saying. I think you just made that one up.

    • @GerhardtRoos
      @GerhardtRoos 10 месяцев назад +3

      Don't use force, use a bigger hammer.

    • @ianharvey3465
      @ianharvey3465 10 месяцев назад +5

      And if a bigger hammer isn't the answer, you're asking the wrong question.

    • @kizzjd9578
      @kizzjd9578 10 месяцев назад +10

      Metal cant be stuck if you turn it to a liquid

  • @Parents_of_Twins
    @Parents_of_Twins 7 месяцев назад

    I rebuilt the cylinders off of a Dynahoe 190-4 backhoe, small in compared to the machines you work on but big when compared to your average backhoe. I used a engine lift and my back to do them. Not the easiest thing I've ever done especially getting those nuts loose. Can't remember exactly what I did to get the nut loose on the dipper arm. I know the 4' pipe wrench and 6' pipe didn't work, but did bend my pipe wrench some. I know it was a combo of 3/4" impact with lots of air pressure and I think some heat, probably not the best way to do it but sometimes when you don't have a mate to help you need to improvise. I never heard of it having any issues and that was a decade ago so must have done something right. The skill with which you put those seals on is impressive. You make something that isn't easy for the average dude look easy.

  • @johnwaby4321
    @johnwaby4321 10 месяцев назад

    A bit of brut force required there Kurtis to get it apart .
    You managed it and the main rod is ok .
    Don't you just love it when someone borrows your tools and never returned them ..
    Well looking good so far 👍👍👍👍👍👍

  • @petermckee1061
    @petermckee1061 10 месяцев назад +4

    It breaks my heart to see any machinery end up like that.
    Thanks both for all the wonderful videos and big pats for Homeless.
    Cheers, Peter.

  • @MrArcadyus
    @MrArcadyus 9 месяцев назад +1

    I'm amazed how knowledgeable you are about these machines.

  • @Greybeardmedic
    @Greybeardmedic 10 месяцев назад +7

    I absolutely love how methodical and precise you work. You are a real chess player when it comes to machinery. You seem to know what kind of dramas and bananas are coming your way 10 steps ahead and how to fix them. Thank you sir.
    BTW, keep feeding those birds and soon we can call you Cutting Edge Aviary.

  • @MrRebar15
    @MrRebar15 10 месяцев назад +8

    *Cutting Edge Engineering Australia* Bravo well done, at first you don't succeed get a bigger hammer! Thank-you for taking the time to bring us along. GOD Bless.

  • @neilhiggins350
    @neilhiggins350 10 месяцев назад +9

    Isn’t it magic, the way the webbing leaps onto the forks when the forklift is driven into position. I wish I knew how to do that! 😅

  • @vicferrari9380
    @vicferrari9380 2 месяца назад

    We've got a local cylinder shop that has a cool set up for pulling cylinders apart. They have a fairly heavy I-beam that they have welded substantial end plates on. Its sealed up with drains on the ends. It has holes on the sides to put pins across it. So they pin a damaged cyl on one end and they have a active live cyl pinned on the the other end. They couple the cylinders together and pull the one apart. All the oil is caught in the trough. I never seen it done but i imagine they could push it back together in it as well. It's a cool piece of shop built tooling.

  • @hermanosamuel8744
    @hermanosamuel8744 10 месяцев назад

    Just for the sake of comedy... Somewhere around 30:29, I wished you had said, "as you can see, there's nothing wrong with the piston, so there's no need to replace that either." Given how detailed and particular you rightly are, it would have been funny to let folks wonder for a moment since we can easily see how gnarled it is. Another great episode K & K. 👍✌

  • @markbernier8434
    @markbernier8434 10 месяцев назад +17

    Outtakes were priceless on this episode. One bit I would have liked to see is the look on Karen's face when the press started to move across the floor. Have to admit it surprised me too. I'd have thought it was bolted down especially the way he uses it as a giant C clamp.

    • @timhyatt9185
      @timhyatt9185 10 месяцев назад +2

      i'm betting he puts a 6 or 10' bar of metal into the ground as an anchor post, for just this sort of purpose in the future...

    • @jefflaufer3205
      @jefflaufer3205 10 месяцев назад +2

      I was sure Kurtis was going to chain strap the press to the back wall of the shop...

  • @Murphyslawfarm
    @Murphyslawfarm 10 месяцев назад +6

    G'day Kurtis, Karen and Homey. Cool video of some carnage. Have a great weekend you three 😀

  • @makotonaakama5757
    @makotonaakama5757 10 месяцев назад

    i love watching your video. It's facinating to listen a people explaning what is the problen and what have to do with it. It makes me feel fantastic with the power of the knowlege. i don't repair such tools but the video makes me be happy.

  • @josecondemarin9586
    @josecondemarin9586 10 месяцев назад +7

    What a great video!! Kurt as always you show so much professionalism. You should be a teacher for all those young guys getting into the business. Karen, you are superb. Love your editing and your sense of humor, hommie is just hommie. Take care, thanks 😊

  • @t0mn8r35
    @t0mn8r35 10 месяцев назад +5

    That piston...ouch... Your videos are the highlight of my week. I look forward to watching your work, the spot-on editing and of course the various animals. We love Homeless!!!

  • @coffeytime1979
    @coffeytime1979 10 месяцев назад +4

    You're the man once again kurtis! 💪💪 whoever the other person was that couldn't get it done,either gave up too quick or just didn't have it in them to get'er done!! As always you guys rock!! Hopefully your weather is treating y'all good,well wishes from sunny Arizona 🤙

  • @chesslerbooks
    @chesslerbooks 10 месяцев назад

    Kurtis, you have a pressure washer! You have all the greatest tools! And you know how they all work.

  • @77gravity
    @77gravity 10 месяцев назад

    30:56 I was worried we'd have a whole video without a single "munted" - glad we got one, even just in the bloopers.
    I am using this at work now, along with "borked".

  • @williambailey9378
    @williambailey9378 10 месяцев назад +4

    Your ingenuity has no bounds mate 👍 great work and filming Karen 👍

  • @congtrinh3222
    @congtrinh3222 10 месяцев назад

    Tôi xem rất nhiều clip về sửa chữa thiết bị máy móc trên RUclips nhưng tôi thích nhất là kênh này làm việc rất kỹ thuật chỉnh chu từng sp

  • @CLCIII
    @CLCIII 9 месяцев назад

    Really enjoy the outtakes/bloopers at the end. The Doggy is really enjoying its squeaky toy! 😂

  • @ICA17887
    @ICA17887 10 месяцев назад +7

    It's always a pleasure to see CEE's videos and I thank you for all the work you've been doing for years for us, your fans. 👍🇫🇷

  • @GrumpyHarleyRider
    @GrumpyHarleyRider 10 месяцев назад +10

    Another great video guys. Looking forward to seeing the cylinder completed.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  10 месяцев назад

      Hey mate always glad that the videos are being enjoyed, we're even going to give this one a paint job 😂👍 Thanks once again!

  • @PhilG999
    @PhilG999 10 месяцев назад

    When someone tells me "It can't be done". I tell them: "No, it just means YOU don't know how to do it!" You may need a bigger forklift. When I worked at Deutz here in Atlanta we got this HUGE Hyster Hydrostat machine (had to climb a ladder to get into it) cheap because the owner didn't change the oil and destroyed the original engine! We put one of our BF6L913 turbocharged 6-cyl Diesels in it just for grins. I was one of two people that weren't afraid of it. On asphalt when the turbo spooled up it would smoke all four tires! 😆 I have two forklift certs BTW, regular and all terrain. I was a Warranty Engineer but any of us that moved machines around had to have them...

  • @luckyirvin
    @luckyirvin 10 месяцев назад +2

    after nearly 50 years as an assembly tech of electronic assemblies and cables, i find it so satisfying see how a master fabricator gets things done, with Karen, the master videographer recording and editing this fine fine show.

  • @gigantor56
    @gigantor56 2 месяца назад

    Thank you for all the explanation about how these things go together and how they work. Coming from an IT background I know nothing of these things. Time to go watch part 2 ! I get hooked on your content and have to go watch more after getting a Friday (Denver, Colorado) video.
    Should have kept the flying off bit at the end that was awesome!

  • @Absaalookemensch
    @Absaalookemensch 10 месяцев назад +10

    You're such a great team. A real dynamic duo. How wonderful that you can spend time together at work.
    What a great idea to get scrapped parts to rebuild them. It's keeps you in work during quiet times.
    This cylinder shows the difference between work done by a grease monkey and a professional.
    As the saying goes, cheap costs. And an ounce of a professional saves you a ton of grease monkeys.

    • @gorillaau
      @gorillaau 10 месяцев назад +1

      A professsional makes something hard look easy. A grease monkey makes something easy look hard.

    • @davidelliott5843
      @davidelliott5843 6 месяцев назад

      The snag is that so many grease monkeys make a good pass at looking professional.

  • @sadmule
    @sadmule 10 месяцев назад +5

    An idea for other stuck parts like that, some kind of fitting adapter to put pressure washer on push side of cylinder, can push out and no meas of oil to cleanup after as just water to let dry out. Same idea as hydro-forming

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  10 месяцев назад

      hey mate yes definitely an option

    • @alro2434
      @alro2434 10 месяцев назад +1

      @@CuttingEdgeEngineering IF the leaking piston is less then the washers output.

  • @dannydoyle3687
    @dannydoyle3687 10 месяцев назад +1

    I think you are a fantastic craftsman and I think I’ve seen all your videos. You have entertained me for hours and I can’t get enough of your videos please keep making these videos. Say hello to Homeless ❤❤❤

  • @TIngram313
    @TIngram313 10 месяцев назад +1

    You take knackered parts and make them as new. 👍

  • @lampadophoros
    @lampadophoros 10 месяцев назад +3

    Loved the little birds! And this episode was a really great clinical breakdown of that cylinder. Good step by step explanation. And superbly photographed, as always. Thanks!

  • @BruceBoschek
    @BruceBoschek 10 месяцев назад +6

    That was interesting. It looks like that relatively soft seal resulted in binding that took amazing force to pull apart. This is one of those cases where improper assembly and poor maintenance resulted in a complete failure, necessitating barrel and piston replacement. As always, we appreciated the excellent discussion and the superb camera work. We wish you three a pleasant and enjoyable weekend.

  • @Kaptain13Gonzo
    @Kaptain13Gonzo 10 месяцев назад

    And THAT, ladies, gentlemen and maintenance department accountants is why you do the regular oil tests at the manufacturers. They're really, really cheap compared to unplanned machine down time and lost production. Excellent work and a fine example of what a couple chips in the works can do to destroy equipment.

  • @dillbuckler1239
    @dillbuckler1239 10 месяцев назад

    AHH the art of "knolling". 😊
    Knolling is simply the process of arranging objects so they are parallel or at 90-degree angles. It helps keep everything organised

  • @Cole-xq2tl
    @Cole-xq2tl 10 месяцев назад +9

    Starting the video off with Kurt's self proclaimed least favorite part of the job!

  • @high1voltage1rules
    @high1voltage1rules 10 месяцев назад +4

    OMG the ending had me in bits, 🤣🤣🤣🤣the out takes crack me up. just love this channel. love the repairs, your dog, and its great your wife lends a hand and records your video's! all works so well. just great💯😉
    thanks for sharing, looking forward to the next tune in,
    👍👍👍👍👍THUMBS UP👍👍👍👍👍
    Anthony, United Kingdom

  • @dieseldude8657
    @dieseldude8657 10 месяцев назад +2

    What I really like about your videos is, your workshop, machines, and the yard are always clean and tidy.
    Apart from being a great machinists, everything is always immaculate.
    Thanks for the great videos too.

  • @dougjordan1544
    @dougjordan1544 10 месяцев назад

    Fantastic upload Curtis, thanks for producing it. Doug, Penrith, Cumbria UK

  • @robbfisher2876
    @robbfisher2876 10 месяцев назад +4

    You really should get a guy you know with a certain military helicopter to go visit that other guy you know and get your spanner back 😉

  • @roneckler9937
    @roneckler9937 10 месяцев назад +30

    With the cost of this equipment, you would think that companies would have some sort of maintenance program in place to take care of it better. Thankfully they don't and it keeps your doors open to fix all this stuff. You both are awesome. Keep up the good work. Cheers from Florida!

    • @SeanBZA
      @SeanBZA 10 месяцев назад +7

      They think they save money, which short term they do, but long term it is really expensive. Bet they also complain the ute needs an oil change every 15000km, then complain that, because they drive on dusty roads, that the engines and drivetrains are worn to nothing after 100 000km, because they never actually serviced them using the right schedule, which is in the handbook, and is 5000 km. 15 000km is if you drive on tar freeway, no dust, no dirt or water, and never stop running the vehicle except for servicing. But this will get it out of warranty, and then you buy a new engine, or buy a new vehicle, both profit for the manufacturer.

    • @alexanderSydneyOz
      @alexanderSydneyOz 10 месяцев назад +3

      Personally, I suppose these sorts of industries have many staff who know how to use equipment, but are not so motivated or adept at the detailed record keeping required by well constructed maintenance schedules.

    • @Simon-ho6ly
      @Simon-ho6ly 10 месяцев назад +3

      @@alexanderSydneyOz Its more "well it doesnt NEED money spent right now, so dont, do it later... yeh later... later... its saving us money.... OMG WHY IS IT TOTALLY EFFING MULLERED???!!!" profit now takes priority over a problem that is NOT now even if you know you are pushing it down the road, it will come eventually.. when... later dont worry

    • @dirtfarmer7472
      @dirtfarmer7472 10 месяцев назад +3

      @@SeanBZA
      I think that’s it is called, penny wise & pound foolish

    • @Sebastian-ed5kt
      @Sebastian-ed5kt 10 месяцев назад +1

      ​@@alexanderSydneyOzi work in maintenance and usually we just fix and repair stuff that's broken when we get called to do it + a few things with actual schedules for maintenance/ repair/ change

  • @mxlje
    @mxlje 9 месяцев назад

    Out of all the cool parts in this video, the most important one is a reminder to not lend out your tools, no matter to whom.

  • @warrior4christ777
    @warrior4christ777 10 месяцев назад

    Curtis I went over to Maddie's Channel after you mentioned him and I see that he is an older fellow that got into this is a hobby and hey great respect to you my brother for helping out this old guy and getting him to make some parts for you great respect both sides

  • @johnmead1337
    @johnmead1337 10 месяцев назад +5

    Your videos really do have it all. Amazing skills and techniques about the work, Awesome team work with both of you, wildlife, and not forgetting the dog. Keep up the great work guys.

  • @armandofrancogarcia1217
    @armandofrancogarcia1217 10 месяцев назад +4

    Buenas días, muchas gracias a ustedes dos por sus Excelentes videos, reciban un saludo desde México.

  • @MAG-1234
    @MAG-1234 10 месяцев назад +1

    Curtis is living up to the AC/DC lyrics: "I've got big balls!". Nothing like strapping a cylinder to a conex and yankin' on it with a forklift! Subscriber for life!!!

  • @djpaulk
    @djpaulk 10 месяцев назад

    Loved the way you tediously showed removing the packing blocks from the press👍
    Office workers go to the gym after work 🤔

  • @justdoit4170
    @justdoit4170 10 месяцев назад +4

    The best measurement ever, " It's pretty munted but it's not f**king munted. " 🤣🤣

  • @UKDrew
    @UKDrew 10 месяцев назад +4

    Awesome as Always...Wow That ended up in a mess..Cant wait to see this...

  • @tomoakhill8825
    @tomoakhill8825 9 месяцев назад

    I just watched my first CEE video yesterday. I have watched the abom79 RUclips channel for ten years. The channel is by Adam Booth, who is a third generation machinist in Florida. His channel started with him recording himself working in a shop identical to CEE, fixing large pistons, and gear shafts, in a large lathe. The thing I _love_ about this channel is how similar it is to the other channel. These machinists fix the same equipment on opposite sides of the world, using the same methods. Beautiful.

  • @gregoryreimers9188
    @gregoryreimers9188 3 месяца назад

    I have been watching you work for a very long time and I am amazed at what you can accomplish all by yourself.

  • @azpcox
    @azpcox 10 месяцев назад +44

    Karen, when I end up laughing hard for the last 4 minutes, you’ve gone above and beyond. I mean, it is Kurtis distilled into 4 minutes of top notch fun. Add in your infectious laugh and it’s a wonder he even gets any good takes in at all. 10 hours of filming - 32 minutes of useable material. 2 minutes of omg he’s pulling the press outside!

  • @bigstackD
    @bigstackD 10 месяцев назад +4

    Shame ya cant melt it 🤔

  • @rickharper1497
    @rickharper1497 10 месяцев назад

    As Steve Morris RUclips channel says "Caution: If you watch this channel you might learn something"!! Excellent video as always!

  • @kaydog2008
    @kaydog2008 10 месяцев назад +1

    A vertical parts hot spray washer using Simple Green as a wash agent would be a great adition to the shop. Instead of pressure washing. Plus the heat makes stuck parts expand and come apart more easily.👉👉TRICK--Or you can just heat the cylinder up to release the piston.

  • @martinliebaug1957
    @martinliebaug1957 10 месяцев назад +3

    I am currently apprenticing to become a tool and die maker and your videos are running 24/7 for me. Good content!

    • @paulforster4133
      @paulforster4133 10 месяцев назад

      watch and learn young Jedi

    • @Fix_It_Again_Tony
      @Fix_It_Again_Tony 10 месяцев назад

      It's really amazing what you can find on the internet. This didn't exist 20-30 years ago when I was coming of age. The quality of the good content is worth years of experience.
      Good luck in your career.

  • @markmartin5248
    @markmartin5248 10 месяцев назад +14

    Curtis, Thank you for taking me away from trump news. My country is very ill, but there is nothing I can do to rectify the situation. But you and yours are people of an integrity I was raised with and it it gives me much comfort to watch your videos. Your friend from NYC, now in New London . Long life.

    • @jbillo488
      @jbillo488 10 месяцев назад +2

      You must be reading the wrong news, we have just as many corrupt pollies as the USA. Our police force is a bit better than yours but needs improvement, and we don''t have to put up with HOA's or what looks like a pretty crook CPS. Stay well. Cheers.

    • @lightningstrikestwice6302
      @lightningstrikestwice6302 10 месяцев назад

      Your comment regarding taking us away from our sick country and Trump news is spot-on! Kurtis shows us a high degree of skill in his trade. Integrity, a self-effacing sense of humor. Kindness to animals and other human beings. As a retired heavy duty mechanic I also appreciate how he keeps his shop pretty spotless, organized and efficient. Plus, he takes care of his body when he works. Remove large pieces of equipment by himself and I have yet to see him put his body at risk. He buys the equipment he needs to stay safe! Quite a remarkable gentleman! His site gives me countless hours of entertainment admiring his remarkable skills. And occasionally, good music! And a big thanks to the person taking and editing the videos. You do a wonderful job as well! Again, a big thank you from an old tired beat up mechanic living in the San Francisco Bay Area! God bless and take care