Bolt Hole THREAD REPAIR Bulldozer Transmission Cover | Keysert Key Locking Inserts
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- Опубликовано: 17 авг 2023
- The bolts holes are stripped and damaged on this Caterpillar D9T Bulldozer transmission cover! Someone has also tried to repair one of the holes using a self tapping thread repair insert but the hole is in the wrong spot. This video shows the step by step process to repair the damaged bolt holes including drilling and tapping using the milling machine before installing new thread inserts. The inserts we are installing are Keysert key locking heavy duty thread inserts and are one of the best methods for thread repairs!
In this video we are using:
- Hafco TM-1740G Centre Lathe
- MetalMaster BM-63VE Milling Machine
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It's an extra special video today because we're celebrating Homey's 11th birthday! 🎉🐾 And we hope you enjoyed seeing the video of this repair 😎👍
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Hello Ormeau, hope you have a wonderful upcoming weekend......
always love your content...it is very inspirational to this 70 year old
..Kurtis, Karen, and of course, Homeless....
best wishes from the other 'Sunshine State' Paul
Hey mate thanks for your ongoing support! Glad you are enjoying the videos, viewers like yourself make it worthwhile and keep us motivated@@ypaulbrown
Coincidence that I only watched the video which included his 10th birthday, yesterday....the cracked telescopic cylinder weld. Happy birthday Homey.
Have a ripper weekend guys!✌🇦🇺
Happy Birthday Homey!!
Once again, it's the little things that really separate you guys from the rest. Like, Kurtis didn't HAVE to fix those bolt holes that were bruised, but he did it anyway because it's something he takes pride in. And honestly, I'm surprised Karen hasn't had a knock on the door from a big name producer because her camera work is incredible!
Could not have said it better!
Agreed.
Most video's from other machinists get a bit long in the tooth, no matter what, with these vidro's I am always sad that they end.
A very good machinist, a very good camerawoman, and an assortment of shop mascots, furred or feathered mixed with some bloopers, what's not to like.
Yep - my exact thoughts from Day 1 of "finding" Kurtis and Karen too!!! @@NemesisRTCW
Yes he did they were all f'd up
He was just having fun with his milling machine and didn't want to put his toys away yet 😉
There are loads of repair guys just like you. What there is not enough of is guys like you who do excellent repairs and take 110% pride in their work. You are totally first class in your field. Your kindness to all the little creatures around you speaks volumes of how kind you both are too. Your dog hit the jackpot when you adopted him, he is always so happy.
couldnt have said it better myself^
Australia's version of Bob Ross .
@@geraintroberts6606a Bod Ross that uses the f-word😂
Totally agree : Curtis always does a first class job.
Always enjoyable to watch a master at his trade… This guy is a perfectionist!
That bolt snapping trick was fabulous
NAILED IT! Snapped the bolt off clean & left an indent for the drill to sit in. Spot on Karl!
*Kurtis
Mate you are a wizard. How you even think of the stuff you do, let alone execute the repair to such a high standard blows my mind.
Hey mate thanks for saying so, always had an 'out of the box' way of looking at repairs and often see ways of doing things that others might not think of.
U not alone 😂
@@swedishpsychopath8795 Um, no. Those inserts were from CAT (technique and procedure used) which is based in Texas, Illinois and Arkansas. You get props for Volvo and Ikea but that's it!
@@roberta4989 Don't forget SAAB and Bofors! 🤣
@@roberta4989actually you can keep ikea make all my own furniture just leave volvo😂
When you skimmed the face at the end I was amazed at how flat it wasn't, the same as needing to flatten the bolt holes. Those things blew me away.
After watching the hard work that goes into creating and maintaining machines like this, I understand why my old man always said that the stock market is the closest man has gotten yet to alchemy. Creating stupendous amounts of money out of thin air. Humanity always wanted it easy
Hahaha. This is my favorite comment!
Not so fast. I have done my fair bit of prospecting in there. Lost over $30,000. I can conclusively say that it didn’t PAN OUT well for me :)
Lol. Tell that to the Warren Buffet’s and Charlie Munger’s. Actually some others are good. Cathy Wood predicted a rise in oil prices due to the Ukraine situation. My own adviser Mary Elizabeth Huxley also predicted that precious metals will go up during a recession after the pandemic. My portfolio has grown over $400,000 in 8 months so I guess some are better at prospecting stocks than others
Sounds great. I can’t get into Warren’s por,tfolio anyway to see how he does it. Does Mary attend to individual clients or is she institutional
She’s as personal as it can get. Worked in Merrill Lynch and manages private por,tfolios. She’s the best bet if you are looking for something personal. I can't drop her number here but she has a public cntact website where you can reach her
And: The Idea with the Screw as Repair Material is so simple and so absolutely genius. Hats off, Mate!
Holy shit, that was amazing. Fill the hole with an oversized forever-bolt and then drill and tap like nothing was wrong. Serious respect.
3:41 i'm having a D'oh! moment. It never occurred to me that you could pull inserts like that. Thanks for the tip!
no worries mate, glad to help!
I love this channel and especially seeing another beautiful Caterpillar casting! I was a wood pattern maker apprentice at the Cat Mapleton IL foundry back in the 80's. We made the wood patterns and mock-ups that started the prototyping process for each casting part number. The wood side had 50 journeymen and 2 apprentices; it was the best, most exciting job I ever had. The pattern shop was connected to but separated from the foundry. It was well equipped, well lit, air conditioned, and quiet. Some of the journeymen served their apprenticeships right there at Cat. Others came from all over the globe and from all aspects of industry. One journeyman learned the trade during WWII while serving on a submarine tender ship in the north Atlantic! All were immensely talented. I was moved around the shop every 6 months so I could work and learn from all of the journeymen. Patterns and core boxes were made 'old school' by hand from mountains of mahogany. I remember working on the first wood patterns for the then new 3600 series engines. The V12 variant was so big it took 5 days for the casting to solidify! By the mid-80's cnc machining was coming on fast and the Cat pattern shop (and most corporation shops) was no longer viable. Being a lowly apprentice, I was first to be laid off. I finished my apprenticeship at another pattern shop specializing in aviation super castings and worked as a journeyman on castings for F-14, F-18 aircraft, and various other defense components. I heard the Cat pattern shop closed in the early 90's. I think back at my time at Cat with great pride. Fond memories of mahogany patterns being shaped up by hand to make the first prototype castings… many looked just like this one!
I worked in the Aurora IL plant for 24.5 years before job was eliminated. I really enjoyed my time there. I have great memories of that facility.
Thanks for sharing your memories!
Thank you Sir. I doubt many of the younger X generations don't even have a clue. It's the men like you that built America by hand. Thank you Sir
Wow👍
i worked as a pattern maker for a few years(in Liverpool) theres a lot more to it than meets the eye,(fine tolerences) i worked making fireplace moulds, had a whole workshop to myself, the big boss was the PM before me, good times, im a wood guy, but watching curtis and crew is very educational relaxing,x
That repair with the half cut bolt blew my damn mind. remember that for sure.
The little birds are Welcome Swallows, not Finches... very cute, but they can make a huge mess if they decide to nest inside your workshop (and they often will). Happy Birthday Homey!
ah yes thank you for the correction I had no idea 😂
Kurtis, you blow me away with your ingenuity.
I learn every time I get to watch what you are doing.
Because of you I have metal lathe machine. I am a welder. Thanks for your great videos that inspire me. Khartoum, Sudan.
hey mate that's awesome!
@@CuttingEdgeEngineering really thank you very much.
Came across this site by accident, it's now one of my favourites. I have no engineering or heavy machinery background at all but it's fascinating how things are done/made/repaired in this world. Excellent content, educational and entertaining viewing, professional work, detailed but clear explanations (for we laymen) and first class filming/editing by two talented educators make this channel one of the best on RUclips. I love how you inform us what the purpose is of whatever part you happen to be working on, and also show us what all your machines are used for and the do's and dont's of using such tools. Thanks for all your hard work, it pays off - and greetings to homeless canines and worried rubber ducks everywhere!
0:10
hey mate thanks so much for the great comment, it's always interesting to know if our viewers are in the industry or nothing to do with it. We appreciate the feedback and hope you keep enjoying the vids. Cheers Kurtis & Karen!
@@CuttingEdgeEngineering Oh I bet the people in the industry do use your videos to educate themselves and copycat your solutions.
@@HotteaLT People have actually written comments to that effect, students and teachers alike use these videos for instruction and inspiration. Well done Kurtis and Karen for showing us such high standards and professionalism. And Happy Birthday to Homeless, may we see many more.
@@CuttingEdgeEngineeringhappy birthday homeless!! Hope you had a great and yummy birthday treat cake
I heard of you guys in a throw away remark on Dirt Perfects channel a few years back (when he was trying to turn down a pin and his mate said it would be quicker to send it to you in OZ.... lol) and have been a convert of CCE since then! You and Karen are the real deal.@@CuttingEdgeEngineering
Homey is without doubt a very happy boy and am glad you shared it he's a very lucky dog 👏🎂
This dude is worth every penny.
Thanks for showing the digital display. As a non-machinist it was very helpful to get a sense of how they work.
Glad it was helpful!
Its THREE IN THE MORNING!!! A Great time to watch this fully 🙂
very early/late! Hope you enjoy the video 👍
that dogs gotta be living a great life
Great to see Homey's 11th birthday! Also, that repair with the bigger bolt for the off center hole was a really beautiful technique.
😢😢😢😢😢😢😢😢🎉😢
I'm definitely going to keep that in mind for fixing bolt holes. I'm not a machinist by any means but I can rip off a screw alright 😂
"someone had a good time trying to fix it" had me in tears 😂 the deadpan delivery, the shellshocked eyes, my own experience doing bad jobs under worse conditions...that is some pain right there 😅
The snap of bolt filler is genius.
"Make English then" is absolute genius.
Thx for letting me know it's friday, enjoy your weekend!
You do everything even better than if it were your own. This is why your business thrives... It's good to see good people succeed.
Dude that threadsert puller was ingenious, thats definately getting made at the shop on monday.
Agreed, I don't need one but it's an idea to remember.
@@michaelmclachlan1650 after i made it the tool got used that day for a very similar job a customer brought me. I need to fly down and pick Kurtis brain for a few weeks.
Going the extra mile, it means everything.
We do a lot of broken bolt and stripped holes that’s about the best thread insert on the market , drilling the hole out over size and lock tighting it in is one of our favoured methods these repairs last longer with farmers, you guys have a nice day
that solution to repair that offset hole was genius.
I'll add that threaded hole repair to my mental toolbox. Great work.
Happy bday, Homey. Hard to believe he's eleven-ish years old. Such an energetic old man. Time to start thinking about a punk kid to keep him company, and keep him young. He has a lot to show the next generation how to open user mail and abuse those squeaky toys. Much love to Karen and Kurtis (and those damn birds, I guess).
Not only are your videos a real contribution to the training of machinists, even more a transmission of knowledge, but also constitute a legacy. Thank you Kurtis and Karen👌👌👌
How had I never seen that kind of threaded insert? Learn something new every video.
Согласен! Это бесценный опыт в ремонте и проектировании!
It’s true. Someone ought to fund him to set up a school teaching his myriad of skills
@@jimbo2780видео это как дополнение к основной работе. Обучение будет отнимать много времени на ремонт и будет убыточно для заказчиков. Но Кëртис для всех очень хорошо обьясняет,этого вполне достаточно
Once you stopped parting the nut, I know what you were going to do.. Very good. I wondered why you didn't mill the surface flat after installing the plug but realized you needed to install the other inserts.. I learned a lot from this.. You work is top notch..
Never see an 11 y.o. dog who’s so lively. Wow.
Happy birthday, Homey!!! I was just looking at his muzzle thinking about how he's starting to look a bit gray and I thought to myself, "I wonder how old little Homeboy is..." Thanks for answering my question!
he's definitely a senior doggo now!
What a fantastic way to repair a bolt hole, never seen that before.😲
In fact, this method is very common. It is often used in repair workshops. In actual production, it is also used, such as machining a bolt hole on POM that bears a lot of force.
@user-yc7nv2qx2n you are correct it's how it's done.
Also used as shown here to walk a bolt hole if it is off, fixing a mistake a lot easier than making a new part. Very common on moulds, where you often just have to tweak a few of the mounting points for different machines that do not all fit a common pattern. Also done with bolts that need to handle a lot of load, so the parent metal interface is much larger, to spread the loading out to something it will survive.
i do it more then i shood.. 🤣🤣
@@Mr_Meowingtons Measure once, drill once, then fill it and do it again.
So glad to see you mill the area flat and the extra touch for the two bolts to sit flat.
OEM parts just make good sense for quality repairs. Less callbacks too
Hole repair, broken bolt removal and other associated work is one of those things that isn’t talked about enough. It’s an art form. Not something I really enjoy doing but once you’ve done a couple you seem to get loads of them because “you are good at it and know what you are doing” 😂
Having fitted my fair share of helicoils I thought watching a video about thread repair couldn't possibly be interesting. Well I was wrong, a very informative video indeed. I like how you go the extra mile to make your repairs exceptional instead of just satisfactory.
I hope the customer watches your videos on their problems and realizes what good value they are really receiving for their money, another excellent repair
PURE GENIUS ON THE SMALL THREAD PULLER!!!! I wouldn't have even thought of that!!!! WELL Done!!! The tool manufactures have a tool to sell us 🤫😉😒
Yay it's Friday, and CEE has this transmission covered.
A tip. Correct the hole locations with an endmill first to allow the drill bit to drill straight.
Once again the title fooled me. I was expecting a transmission part laid up on the counter and repaired with a thread repair system. WRONG! I forgot that CEE repairs come in the door on a pallet carried by a forklift. I guess I should have paid more attention to the word bulldozer. An excellent thread repair video--just done in XXXL size!
One clever solution after another. And beautifully documented. Happy Birthday Homey! One of our cats had a birthday yesterday but she had nowhere near Homey's exuberance for her presents.
I've watched most of these. At least a couple of years? This is one of the best. Curtis is a serious MF. His partner seems to have things figured out. That dog cracks me up. I'm about as far as one can get from machining. I look forward to Fridays because of this shit. Thank you!
"Someone had a good time trying to fix it."
And I just started laughing because it remembered me of my days where my dad teached me mechanics and how fucked up and how many hands some of the jobs had already seen before ending up in front of him.
As he'd say: "How they made it work is beyond me, but now I have to fix the mess that a bunch of imbeciles made."
And I think Kurtis thoughts weren't too far from that when he said that, even if it was an in situ repair 😂
You should do an up to date full shop tour
Kurtis, every episode just about, you use your overhead "crane". Any chance you can do a small segment on it? It seems to reach all your machines, but I have no idea how it actually runs around on its "trolley". Looking at putting in something in my home workshop and it might give me ideas. Cheers.
Hey mate, it covers the machining area just enough! It's basically 2 x I-beams running the length of that area and then 1 x I-beam on trolleys running horizontally on those, and we use a 1T Keto chain hoist. Hope that helps
@@CuttingEdgeEngineering I thought it might be like that, but are the trolleys on the ends of the I beam longer to prevent twisting and jamming up when you pull it along?
It takes a high ceiling height to get 2 sets of beams and the hoist above your work. Many times the componant you are lifting needs to go up and over a frame therefore the need for a high ceiling to clear.
@danabbott2398 I have around 4.5m (14.5ft) clear over the work area, I built the workshop, or garage as my wife calls it, with a tall pitch roof and 12"x8" pitch pine purlins from an old mill they demolished near me. I will only be lifting 100 or so kg with it, so no problems. I do have a 1 ton beam over the pit, which is sort of to the side of my machine area. I should be able to use both together as loads allow.
Happy birthday Homey!!🎉❤
good morning team and friends, happy metal cutting!!
44 years as a mechanic in a chemical plant and I never saw an insert like that. Good job
New to me too, apparently Keensert is the major brand name.
Every time I think I've learned a thing or two about machining over the years, Curtis comes along and crushes that sense of pride without hesitation. Making your own sheer bolt is annoyingly ingenious. Can't believe I've never seen or thought of that before. Hats off to you, yet again.
Good morning CEE! ( It's 4:00 AM here in Atlantic Canada...) Happy Birthday Homeless! Kurtis you never fail to impress with your knowledge and ingenuity. Very well done and thankyou Karen for your always high standard in documenting your work in such an interesting and entertaining way. Have a fantastic weekend.
Hey mate good morning to you over there!
TURNED OUT NOT BORING AT ALL. GOOD INFORMATIONAL VIDEO. BEST ON THREAD REPAIR OF CAST IRON!
GREAT JOB, GOOD STUFF , WELL DONE.
Happy (belated) Birthday, Homeless! Who''s a good boy? Homie is a good boy. Dog's are a gift to mankind. We don't deserve the love they have for us. Good job Kurtis, on the repair.
Love your work mate. Every Mechanical apprentice needs to look at your vids on a regular basis.
Neat trick to pull the thread insert. And as always, great job on something that looked totally horked up.
Happy birthday Homeless!!! Such a good boy!!
Really practical fix to a component that had been munted. Top job as always.
I love predicting what the next step will be and had a big YES when you cleaned off the face.
And happy birthday to Homeless.
I also waited for the face mill - cleaning up the bottom bolt holes was a delightful extra, one of the reasons we watch him.
Great job. Just a bit of advice from a Loctite engineer. Blind holes need to have some Loctite placed into the hole as well as some on the thread. The airlock created in the hole will push most of the Loctite out of the hole as you thread the screw in. Look at the video closely to see how much Loctite ended up being wiped off.
Also Loctite is truely terrible for ones health and is just about the only chemical I keep of my skin at all costs!
Was taught the same by a Henkel (Loctite) rep 15 yes ago as a maintenance mechanic. Definitely a best practice!
By far my favorite "channel" or "show" on RUclips or TV :)
I'm not a machinist - just someone who enjoys learning and being entertained ... and it's our only chance of finding someone as lovely as Karen to spend our days with!! (haha)
Honestly, I don't know how you guys manage to work so hard and keep things fun (Karen's laugh! Homey's constant excitement! Kurtis' outtakes!) -- you guys are the best :)
You and Karen are absolutely magic
I bet your customers love you. Always go above and beyond
That was a tricky repair; a lot could have gone wrong. Well done
Necessity is certainly the mother of invention and barely a video goes by where Kurtis hasn't come up with some slightly unconventional way to fix something that someone else has mangled. Another highly enjoyable video as always.
A true professional. Love the quality and pride this guy puts into his profession.
Made a 50 yr career fixing broke stuff. Currently heavy equipment mech. Just watched Abombs latest video. As always, good stuff. I work mon thru sat but my favorite day of the week is fri. Your real world videos dealing with real world problems saving your customers 10's of thousands of $ is an inspiration to those of us who dont have an unlimited budget. I love problem solving and i can see the same in you. Keep doing what you're doing. Great content.
You're the best karen!
ohh thank you, just trying my best! 🥰
Homey is a lucky dog. He’s probably has more followers than any dog down under. Happy Birthday Homey! Your channels is fantastic guys. Everything done the right way every time. A big thanks for everything you guys do. 👍👍
I love all the videos but the puppy clips adds so much more! Be sure to give the birthday puppy some belly scratches from me!
Happy BIrthday Homeless! My dogs make the same face when they have to wait to get treats. Such a good boy. Great video as always.
Nailed it again, that little thread puller is a beauty not seen that before! Cheers man
Damage to a part like that can make a big difference in the turnability of these machines. That was a good repair, impressive work.🚜
Wish you were around 30 years ago. I'm the guy who would of went in the field to work on the cover.
I love your videos. You are a true professional.
I really like your free flight aviary. lol Homey is so spry for 11 years old. I am always amazed at what you can do with broken projects. My grandpa must be talking to you from above. He ALWAYS told me "proper tool for the proper job".
Gday Kurtis and Karen, happy birthday Homeless, that was an interesting repair, I’ve never seen thread repairs removed before and didn’t know that could be done, that cat insert kit is good value considering you get the drill and tap and there a brilliant design with the locking tabs, awesome job as always mate, cheers
Hey Matty 👋 Hope you are doing alright been thinking of ya! And I think Kurtis liked the CAT kit because he didn't have to go looking for tools 😂 Take care! Karen
You can't beat the "key inserts " if you have enough meat around the hole to use them
G’Day Matty
Dose of CEE on a Friday Arvo is better then what you have been having hey.
Corry tank on a stand that’s what I see every time I see those thread inserts.
Matty been thinking of you since you posted your in the hospital. God speed on your recovery, hang tough brother
what keeps surprising me is the endless patience you must have to keep delivering consistent good work. the tolerances are so small, on pieces so big, yet (what we see on camera anyway) is consistent good work! hats off to you.
also, happy birthday to Homey!
Happy Birthday, Homeless!! And thank you all for your hard work, these videos are always fantastic.
Kurtis I didn't think tap process was going to work. I learned a hell of a lot today!
It’s amazing what you can do when you’ve been taught properly and have a genuine understanding of what the job is and what your trying to accomplish..proper engineering done by a proper engineer
We shouldn't be too hard on "in the field" repairs. Getting things operational literally in a field, when the other option is to stand and look at it, is Ok when you know Kurtis will fix it properly later. Great vid again Thanks for posting....Oops can't forget to wish Homey many happy returns. Glad to see he isn't contemplating retirement yet.
If big boss man says " just get the f#$#ing going!!" then you do what ya Gota do.
Curtis, that was one slick way of removing that heli-coil insert, if I ever run into that problem I will use the same repair, thanks for the procedure.
Ah, my friend. You don't know how much satisfaction I got to hear you say that you were going to mill the face flat and clean up those two lower bolt seats! Truly a privilege to watch someone do the right job with the right tools!
This is why people like Curtis are so vital. No compromise on doing the right thing first time. I know you may think your just another guy in a shop cocking about with things, your a pro and your work is the best. I always learn more than I thought I would watching you work. Karen's filming is as good as your work, faultless.
Belly rubs for Homey's birthday, your a good dog, Happy Birthday wee man
Seeing the novel approach you use to solve issues is a treat in itself. You recognize potential issues as you plan your course of repair. I have watched you both numerous times avoiding potential problems that could compound the issue you already have and are trying to repair. This is one more example to anyone watching of your extensive experience and knowledge base. You and Karen provide a service you may not be aware you are providing. That is logical thinking and problem solving. I say that because you seem to do it without conscience thought. I normally do not comment this lengthy. The last two videos you posted deserved to be recognized. Thank you for them. I truly hope you continue to post videos for as long as you like. and enjoy doing it.
I almost can't believe how far those holes had got out of their position. Fixing the problem was even more amazing. Love those inserts.
Видео очень понравилось! Сама работа честная и вы помогаете сэкономить клиентам деньги. Это очень хорошо! Хоми с днем рождения🐶!
Curtis I can tell your one of the Few stand up guys I'm in the USA but if you were down the street I would be there just to learn and to be able to treat people like humans.
Excellent video on a different type of repair from the master. I thoroughly enjoyed it.
Glad you enjoyed it
Kurtis you never fail to amaze me. I have never even considered removing a thread insert and the method you used was simple but very logical. You certainly are an “out of the box” thinker, which is probably why you are successful (and happy)
Ditto, never seen that done before.
Happy birthday homeless!!! Such a good boy.
WONDERFUL TO FOLLOW THE BATTLE WITH THE COMPONENT !!!
Definitely gonna be another cracking episode. Cheers for sharing guys
Hey mate thanks for supporting, viewers like yourself make it worthwhile!
Excellent content!!! I always learn something watching Kurtis. When I first realized there wasn't going to be any heavy welding or lathe work, I was disappointed and wasn't sure I was going to learn anything. As we got into this and realized we needed to move a hole in a cast piece, I realized how tricky and interesting this one was. Good stuff!
thank you Curtus and Karen for a great video. have a good weekend
Well... now I know how to do it the right way. That bolt and re-drilling the hole idea never occurred to me... I will definitely have to remember that.