The Biggest Lathe in the World Part 01
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- Опубликовано: 15 сен 2012
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This is the longest horizontal lathe in the World? It is used for machining direct driven propeller shafts for very, very big ships.Here you can see only 15m (49 ft) of the total length of 36m (118 ft) being utilized. Авто/Мото
Hey Bill, I'm gonna need you to set this back up and take a couple thou off.
😂 this comment should have thousands of likes
When run-out is measured in full inches.
things like this were commonplace when I was an apprentice The biggest one we had a 78 ft bed 6 foot +swing and an 8 ft faceplate with adjustble jaws.
It was made in Glasgow by Langs in 1908. you rode on the toolpost!!
We also had a huge Herbert verticle borer with the 50ft dia bed at floor level that was made about 1925.
The more new stuff included a Krupp twin headed miller the head posts could be adjusted from 12 ft apart to 40ft. Most of this gear was for machining steam turbine rotors and other power station equipment.
The main machine shop was 1/3 of a mile long 180ft wide and 120 ft high.
There was a OH crane track at 75 ft with 4 150 ton cranes running on it.
Yep you are correct. I remember walking through Vickers Ruwolt Engineering in Melbourne Australia in the 70’s and they had a massive lathe there. It swung an 8 metre faceplate and the bed was at least 50 metres long. The carriage was the operators armoured glass cockpit. Vickers did a lot of ship drive shaft work back then.
@@darylyounger6793 that figures.
It was Metropolitan Vickers I worked for. Engineering on a massive scale.
Would loved to had seen the manufacturing of that lathe in 1908, of course I would have loved to see the Great Pyramid being built, too.
@@markmark2080 Langs made many specialist machines for use in the shipbuilding industry. Massive propeller shafts for example.
@Philip Hodkinson Sir I would like to know the name of workshop,The company which had equipments mentioned above and location.
Making parts - to build a bigger lathe
That is indeed a very large lathe but I have stood in front of one much, much larger. IIRC, it was in Long Beach CA. The ways were a specially ground crane rail upon which the tailstock tooling and carriage rode. The ways were ridiculously long, I believe some 160', had a hundred ton+ bridge crane for tooling changes and stock placement. The chuck was 27 FEET in diameter. The operator rode on the carriage and the cutting bits were 12 inches square x several feet long. I do not recall with certainty whether they used carbide inserts. This was in 1977, I was an engineering student, and was duly impressed.
That's an 80" Skoda. I used to run one when I worked at General Electric in Chicago. Ours was 37' long. you can add as many bed sections as you want. We retro-fitted our machine to CNC. What a joy to run! She really Rock's & Rolls! The MG sets got eliminated and we used a G.E. DV-300 for the spindle drive. The MG sets made ALOT of noise.
I wanna see the turning tool...
It's an 80" Skoda with lots of bedway sections! Lotsa Fun!
Thanks for recording this opperatishion--I particularly like your approach to the job with safety in mind at all time!! And you continuous checking on the tightness of the material.
And you're not overworking the lathe with heavy cuts! This decreases the amount of heat generated which causes destruction.
Belle pièce de tournage 👍
"I've got a bigger one!"
Said every guy ever.
Mine is Bigger than Yours!
Oh boy...that was exciting.
I LIKE THIS MACHINE
fantastic, where is that?
that chuck can hold something twice that diameter. You have that 4X4 strapped on there to reduce vibration?
Yes, well noticed. One can recognize you have some idea of big turning.
+Axel Fibro ...Yes, one of my jobs..I was a welder in machine shop here in Sacramento, Calif...did a good amount of stuff from ships....we had a fair sized lathe...Niles...about 90-100" swing and about 50 foot long capacity...carriage had a seat for you while you traveled along....
@@axelfibro2535 this 4x4 made of wood? weight 10 pound, for weight correction, or just for the crazy sound.. we used rings of wool to reduce the noise and high freq vibrations...
I'm pretty sure I've seen a bigger one on an industrial steel billet manufacturing documentary, iirc it was about the same length but several times larger diameter capacity. I could be remembering wrong though so if anyone else has seen/heard of this let me know.
axel. take a trip to england and visit sheffield forgemasters or BAE systems. the guys there would use this lathe to make chop sticks on. nice lathe all the same.
Hi
I work in the heavy foundry at Forgemasters, We regularly make large presses that take up to 580tonnes of molten steel, I've also seen some huge forgings in the lathes in the South Machine shop too! :)
I have worked many times on a 45 foot lathe. It’s stressful at first then it seems to shrink down to a normal sized lathe.
Yes, I used to see that stuff in the used equipment news, swing 312", length, 225 Feet..
That's insane :-0
Wow..I've never seen anything machine like it before
Lets say I had a shitload of money and wanted to buy this: how much work would be be involved in transporting and moving a mammoth piece of machinary like this? Most semi trucks here in canada max out around 52 feet long. I see it was for sale at one point.
Another big lathe, although very specialized, is made ny BOST tools, for machining the big Wartzilla crankshafts. Nice videos on here somewhere, Cranks are 7-8 feet in diameter, 50+ feet long.
Is the lathe used for making steel tube? which industry is it?
What is this for, producing ship machine components?
I forgot to ask what you mean with 225 tons? It is not metric tons?
actually , my old company had an Lathe, with 7 meter diameter, depend on the clamping disk, 12meter long support, with 2 thread and 1 turning spindle, this Item was moveable trough the hall, max lenght for the support 70meters. They made the main Poletreats for the Olympic Stadium in munic. ( the Tent-Style-Poles)
wow i wonder how long it takes to turn a large crankshaft or cam shaft on one of these largest lathes.
And how many machining tools you go thru to make it. Amazing how big the size chuck is
what?
Probably a few months not including heat treatment
My neighbor said in ww2 he worked on a driveshaft for a sub that was 202 feet long.he was on the carriage,he turned the tool holder in at the end of each cut and cut 100 thousandths ateach pass.He told some big stories but I found them all to be believable
I was under the impression the lathe at the Newport News Virginia ship yards is one of the longest in the world. Used to create propellor shafts for US Navy Aircraft carriers.
Does anybody knows something about a Meuser Lathe VIII S? They have built in famer times only one of these big machines. It goes to North America.
The BIG Lathe Specifications may be given,so that we can see the feasibulity for any bigger jobs manufacturing .
S S Rao
Turbine S H A F T With Housing is very good.Warm Regards
S S Rao
The J E T Engine function is Very Nice to see.
S S Rao
Planetary gears 3 no is effecient or 4 nos is efficient...Pl conform
S S Rao
Hi dougspair
You might mean the Finnish company Wärtsilä?
I think one hellova big lathe or grinding maschine has to be one machining the crankshafts for 2-Stroke engines. They are made in Japan, Korea and China?
I knew a guy that got caught in one of those. Lost his left arm
I guess whoever posted this has never scene the big lathe at Newport News Shipyard, but what the hell size is all relative it the biggest one in that machine shop
That's massive...
Boss man walks out and yells at you for not turning on centers
But where is the emergency stop button?
would you rather have to use this for the rest of your life or a dirt cheap hobby lathe for all your future projects...... what a paradox.
Did anyone else hear that? The Predator is in the machine shop!!!!
He's hanging a corpse
"over here" 😂
It is the longest but not the biggest. The lathe I operate can handle a swing if 208 inches, supports the job with hydrostatic steady rests and can handle a work piece up to 300 ton. There's also another lathe in the shop that can handle 400 ton with a 150 inch swing and a job up to 70 feet long. The face plates on the lathes are 8 and 9 foot in diameter.
Hi MyChannel
Do you work for Sheffield Forgemasters by any chance in the South Machine shop[??
No, I work for General Electric in their power and water division in Schenectady, NY
MyChannel3
Ahh! Right
We have similar huge machines in our machine shop :)
MyChannel3
By the way, We used to make half casings for the turbines for GEC ;-)
this might be the biggest now but the biggest in the world used to be on Vinalhaven maine and was used to make granite pillars. it was hundreds of feet long and would take a piece of granite ten feet by ten feet!!!
Come to the Netherlands. xD then u see some big lathes.
Ok, but if you would post some pictures first, we would save the travelling?
Waar dan?
Where in Netherlands. I work on big lathes too. I like them
Fantastic...i cant do
Sometimes that helps stop vibration and chatter at the cutting tool.
How the hell do you level a lathe like this lol
It s really big!
This is a modest Skoda lathe. In England we have huge lathes far bigger. I know because I use them.
In the late 1990's I worked for Crawford - Swift Ltd in Halifax, West Yorkshire. While I worked there the company won a contract with Stolt Comex Seaway to rebuild one of their lathes. The lathe had a twelve foot diameter chuck that was housed in a headstock weighing seventy tons, the bed was one hundred and twenty five feet long. The lathe was so large that it was partly disassembled into subassemblies to be transported to Halifax. Crawford - Swift only had two twenty five ton capacity overhead cranes which when used together wouldn't lift the headstock. The lathe subassemblies were taken to Hamnett's premisses about two miles from the C-S works for the rebuild because Hamnett's had two fifty ton capacity overhead cranes. The lathe was originally built in the U.S.A., it was used for machining ship building components. Now that was a large lathe.
Did anyone else notice the 2x4 banded on the side?
WOW MAN!!!!!
I worked TODD shipyard.
Anybody could tell me what is this part in front on the lunette ( stay ) ( at 0:15 ) ?
Is it a lube tank or something hydraulic ?
Thanks)
+Ilya Bedjkov . That is a steady-rest...helps prevent 'bowing' of the long parts...
Thanks a lot for the answer, Doug! ) This is amazing that such a big shaft made of hard metal is flexible at the same time) Gravity makes a big wonders! )
+Ilya Bedjkov ...not so much flexible by gravity....but the steady rest prevents flexing from the pressure of the cutting tools...
that is a too brief snippet. We need more video and info.
What do you even need that big of a piece of solid metal for anyway
Propellor shaft?, any kind of long solid shaft really.
Uul
How about a cpmt21.51 for the first rough pass.
LOL!!!!!
Next time you gotta sneak there by yourself, buddy.
what about a boat crankshaft layve?
i guess you mean ship crankshaft ?
yup gotta be big aint it
It wasn't actually the meaning to start a "biggest lathe" -competition.
Thist lathe is located in Ukraine. It was delivered by Skoda in the end of 70's to a ship yard in Nikolayev, where it was used for turning the Propeller shafts of the aircraft carrier "Kiev".
I had the opportunity to visit this high security ship yard in Nikolayew a few years ago. They have amazing things there.
Check us in the web: axelfibro.ch
Wonders how it is now
*Dude crank up those RPMs already*
2000rpm bruh
I blinked and missed it.
The Japanese set one up at the expo, 350' long, WAY longer.
This is chuck norris' hobby lathe.
i known much bigger lathe use from ALSTOM who make the turbines for the french nuclear powerplants...
(same factory who make the GE gaz turbines and send it in the USA...)
An abom sized lathe
this is not the biggest, we build lathes for coustomers in the whole world and our last one had a diameter from 6 meters and about 15 meters high, but it is a vertical lathe, not horizontal
Wow, that was boring!
I agree, fully.
Who wants to see a film of a gigant lathe?
About 230'000 people until now...
No, that was called turning. ;-)
Axel Fibro Axel- Steve was making a joke! Wayne (Has a joke name!! :D ) recognised it as such ;-)
Well, it most probably is the longest.
Don't screw that up or you're in trouble
I've seen bigger than that
not see the tool. Or not see machining. Only turn.
This is tiny. even 6000mm is tiny. You can find 1100" lenght, 150" swing lathes (horizontal, obviously) online in auctions. They use them to make rotary kiln OD's, shafts for larger things. Hydraulics. I can't post long URL's, but on youtube there's a larger lathe, and a knuth (new) product advertisement. This suggest my point. On google theres 20 of your lathes all producing the same shaft in parallel (not being assembled, actual usage). Vertical lathes even bigger; not just by their shear radius part, since this is expected from putting the part sideways. Overall actual size is more impressive. Like, the length of your lathe, on the radius of the part it can machine. Looks like a fucking house turning in a microwave.
might be the longest but not the biggest look at craven mov 1
Ствол Пушки???
АликМундуз Гер-Колотский Вряд ли. ) Может, гребной вал корабельный.
offshore hose manufacturing long length much longer
Yes, yes...
G&L 5500 Vertical :)
ive worked bigger this isnt the biggest
Bu boruyu tornalamaya birşey yokki basit işler önemli olan işi yapacak adama sanatlara hakkını vermek isterse torna 50 metre olsun
Mines bigger.... :)
The biggest? No... Look at some of the old Craven, Kramatorsk, Waldrich or Skoda Lathes.... They made some Machines up to 6000mm. Turning Diameter and a Distance near by 30(!) Meters... The Weight of allComponents adds up to 1100 To.
This is a Skoda and end up to 36 meters... Although I don't easily believe there would be such long lathe with 6m diameter ever built for the reason: For producing what it would be needed?
Axel Fibro
"Craven" had build some 6000mm Machines in the 1950th...
I think corrected already before, that this probably isn't the biggest in the diameter, but it is pretty close being the longest althoug.
i did not think it possible.
Hi Jason
The 17 Feet diameter of your lathe is a big number. This Skoda lathe is still the longest ever seen.
Actually, have you seen a carousel lathe doing 46 Feet diameter?
Such lathe is running in Brasil and was originally used for building a nuclear power plant.
And by coincedence the same company has a licence for Sulzer 2-stroke engines.
Propeller shaft
Personally I blame squirrels
In Russia this is hobby lathe.
if you live in a former communist country, it wont be listed, these deals are negotiate privately, but any worker that visits the factory (which is probably abandoned) can see it. I've seen machines that can machine a basetball court, its width in height.
Well, that ain't big yet...
hmm, axelfibro.ch gives me the wonderful message:
"by SynchrONize! greetz; CrazyDuck - ir4dex"
LMAO!! That's a big lathe but not even close to the biggest lathe in the world.
How is that relevant to the conversation?
I have seen Bigger than this
but you didn't take a video... then... just bla bla bla bla
hahahaha. Ja. Thats right I don't have video. Becoz Inside the power plant vidoes and photos were not allowed :(
Nice, but still not the biggest
Yes, there's European company that turns those huge cranks, They make them for Wartsila and others. BOST machinery.
Not the biggest. Let us know when you find the biggest. Do your research !
hardly the biggest!
Wtf
Not the biggest lathe sorry
Axel fibro zzzzzzzz
3 videos and not one of the 3 parts are even 1 minute videos? Seriously boring. Why bother making a video in the first place.
Wow..I've never seen anything machine like it before