HOW TO BUILD a Reverse Osmosis System for Maple Syrup / Small scale RO for HOBBY Operation Upgrade

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  • Опубликовано: 18 окт 2024

Комментарии • 140

  • @GagneFarms
    @GagneFarms  Год назад +2

    What other things do you do to improve your Maple Syrup Process?

    • @rikidd77
      @rikidd77 Год назад +1

      Great video...I built the same RO system 4 years ago and it works great! I don't really have any improvements except that I have four RO membranes in a parallel system and made some legs so the system stands up on its own 📐 I'm not sure if it helps but it doesn't hurt. I have found at the end of the season I need to remove the RO housings because they do become moldy inside due to the sugar in the syrup so I only have one strap holding the RO membranes in place. Teflon tape around the threads really helped me as well, it prevented my system from leaking. Any tips on how to get the pressure switch to work?? I have one installed but I can't figure it out....

    • @GagneFarms
      @GagneFarms  Год назад +2

      That switch has not worked for me either. I am going to give it one more shot. I have heard that other people had the same problem.

    • @rikidd77
      @rikidd77 Год назад +1

      @@GagneFarms I did see another RUclips video on how somebody was using the same switch on the same RO system. He mentioned something about there's a reset button on the switch and letting the system build up pressure in order for it to work. I will link it to this thread or send you an email directly if you want....?

    • @GagneFarms
      @GagneFarms  Год назад +2

      @A that would be great! I will look for a reset, that does make sense now that you mention it. If you can link it is this thread then it might help some other people out as well. Thanks again!!!

    • @rikidd77
      @rikidd77 Год назад +1

      @@GagneFarms Will do! I'm looking at mine right now and I can't find where the reset would be. I will look for the link and attach it to this thread.

  • @imackenz
    @imackenz 8 месяцев назад +1

    This is extremely helpful! Thank you so much for sharing the DIY RO set up.

    • @GagneFarms
      @GagneFarms  8 месяцев назад +1

      No problem 👍 glad I could help!

  • @Mike-cc2eu
    @Mike-cc2eu 7 месяцев назад +1

    Thanks been doing maple syrup for few years now and thinking about making a ro system after watching this see one In near future

    • @GagneFarms
      @GagneFarms  7 месяцев назад +2

      Total game changer for sure!

  • @wisconsinfarmer4742
    @wisconsinfarmer4742 Год назад +1

    You make it look simple.
    Another benefit in addition to the ones you listed at the end, is that sap does spoil quickly. The time savings means you can get to it before it spoils.
    Just put one together this week. Highest sap flow ever this year because winter keeps hanging on.
    Looks like we all end up with the same components.
    I put in a single membrane of 500 gallons/day capacity. More cost efficient than a battery of 4 -8 100g/day membranes. I also plumbed the sediment filter at the pump intake rather than the discharge..
    Keep-a-goin.

    • @GagneFarms
      @GagneFarms  Год назад +1

      Very good points indeed. That does make sense to put the sediment filter out in front of the pump, so the pump is not sucking in particulates! Thanks for the tip!

  • @RobertasArtisticAdventures
    @RobertasArtisticAdventures Год назад +2

    Thank you for sharing how to build our own RO water system, Eric! Great video!

    • @GagneFarms
      @GagneFarms  Год назад +3

      Thanks Roberta! I appreciate it. 😀

  • @johnwelke638
    @johnwelke638 Год назад +2

    Thanks for being succinct! I built the same system last season and it worked great for me. Really reduced the boil time. I’m going to add an additional membrane this year to see if it increases efficiency. Have a great sap season!

    • @GagneFarms
      @GagneFarms  Год назад +2

      No problem John. I added that second membrane this year and it was a game changer! I also upgraded to 150gpd membranes. Highly recommended!

  • @TimBinns68
    @TimBinns68 Год назад +3

    I never even thought about building a home made RO. thanks for the video. Do you have a video showing your RO working. I quickly looked and didn't see one.

    • @GagneFarms
      @GagneFarms  Год назад +1

      Yes I actually have 2. Here is a link to the video = ruclips.net/video/ElWznEzdtoQ/видео.html
      Here is the second one = ruclips.net/video/Kmv7ve87P9o/видео.html
      Also, I have a Maple Syrup Playlist = ruclips.net/p/PLBhrkOsFvBTkUvKEAAf5nscBbApQqVNG1

  • @DougsMessyGarage
    @DougsMessyGarage Год назад +2

    Good description. I threw you a sub to help you get over that magic 1K mark.

    • @GagneFarms
      @GagneFarms  Год назад +1

      Thank you so much! I appreciate it.

  • @dominicguay-gosselin3224
    @dominicguay-gosselin3224 6 месяцев назад +1

    Very nice! Why not use already existing kit for houses sink?

  • @zinat20210
    @zinat20210 Год назад +2

    This video is very interesting, I like it, I am waiting for your next video

  • @YoungbloodFamilyFarm
    @YoungbloodFamilyFarm Год назад +3

    Great video Eric. How does the pressure switch work? Someday I need to also assemble my RO again. Thanks for the reminder!

    • @GagneFarms
      @GagneFarms  Год назад +2

      Thanks Joe. We are about to find out how this switch works in a week or so. It's supposed to shut the pump off once it loses pressure....we shall see!

  • @capitalarearc3316
    @capitalarearc3316 7 месяцев назад +1

    Hi..just wanted to thank you for all of your wisdom and help.. I built this RO and boiled 6 gallons of syrup this year. What is your recommendations for storing it?.. I threw out the pre filter.. what do you recommend doing with the Ro filters?

    • @GagneFarms
      @GagneFarms  7 месяцев назад +1

      Not a problem at all. I am glad I could help. I throw out the pre-filter as well, they are cheap enough and should be swapped out every so often. The RO Membranes can be kept for the next year as long as they are flushed out really well. You don't want any concentrate left in them or even sap for that matter. I run my permeate through to give it a real good flush. I have seen some people use some peroxide solution to flush through, but I have never done that. You want to keep the membranes moist; they cannot dry out. I will put them in a gallon size Ziplock bag and store in the fridge or in a cool basement. Joe Youngblood has a great video on how he has stored the RO membranes. Not sure if you have seen any of his maple syrup videos but he does a great job explaining his process. Here is his channel link - www.youtube.com/@YoungbloodFamilyFarm

  • @hanzz888
    @hanzz888 Год назад +3

    amazing video! so helpful!! but could you, for the love of GOD get hex screws fir your next project!

    • @GagneFarms
      @GagneFarms  Год назад +2

      Lol. I will see what I can come up with!!!! 😆 hahaha

    • @wisconsinfarmer4742
      @wisconsinfarmer4742 Год назад

      When I was a plumber that was all we used

  • @ArielleViking
    @ArielleViking Год назад +2

    Really nice build. Thanks for sharing. 👍

    • @GagneFarms
      @GagneFarms  Год назад +2

      No problem Arielle. Glad you enjoyed it! 😉

  • @johnbaenen5386
    @johnbaenen5386 Год назад +2

    Thank you. Very informative and simple.

    • @GagneFarms
      @GagneFarms  Год назад +2

      Thanks John we appreciate it!

    • @johnbaenen5386
      @johnbaenen5386 Год назад +2

      This is just a thought but could you put a pressure switch at the beginning of the flow so that when the flow quits it shuts down the system?

    • @GagneFarms
      @GagneFarms  Год назад +3

      Very possible! I am actually going to tinker with that in the off season this year.

  • @dustymcwhorter7625
    @dustymcwhorter7625 Год назад +4

    Do you have a video on how to clean an store the membranes?And how often do you replace them?

    • @GagneFarms
      @GagneFarms  Год назад +2

      I do not, but that is a great idea for a video once we get running. I flush the membranes and filters out between each run. It really depends on how much sap you run through. I have been running approximately 500+ gallons per season and I change everything out once a year.

    • @rikidd77
      @rikidd77 Год назад +1

      Dusty, you can back flush the system with your permeate water just as though you were running the sap water through it. I might suggest once you have flush the system clean with fresh water you keep the fresh water in the system and do not let the RO membranes or the pre-filter dry out.

  • @Bruce-zt2bc
    @Bruce-zt2bc 7 месяцев назад +1

    Great video. I run 27 taps and going to build one to reduce boiling time. I dont see the parts list from your build.

    • @GagneFarms
      @GagneFarms  7 месяцев назад +1

      Hey Bruce that sounds great! There is a parts list in the description. If you are on mobile you might have to go to a desktop to see it easier. Let me know if you have any questions.

  • @TheonlyNikolaiyouknow
    @TheonlyNikolaiyouknow 7 месяцев назад +1

    Not only for maple syrup! Great for growing, etc!

  • @fredA1234
    @fredA1234 10 месяцев назад +1

    Great video. So my daughter and I only have 20ish trees. We have been doing buckets for years! I finally put a main line in. Is this worth it for us. Thanks Fred

    • @GagneFarms
      @GagneFarms  10 месяцев назад +1

      Well I guess that depends on how much time you want to spend boiling. And how much money you want to put into your operation. I tap about 60 trees and I totally love it. It has cut my boiling time in half, and in turn I save a bunch of firewood that I do not have to use. I can use the time saved on boiling to do other things around the homestead. I hope this helps!

  • @steverosencrans2668
    @steverosencrans2668 Год назад +2

    I don't see the pressure switch listed on your parts breakdown? I have an RO and am very interested in where you got the switch from. I use a float switch right now in a 55 gal drum. Thanks

    • @GagneFarms
      @GagneFarms  Год назад +2

      The pressure switch came with the Aquatec pump. You get the pump, power supply, pressure switch and a couple fittings.

    • @steverosencrans2668
      @steverosencrans2668 Год назад +1

      @@GagneFarms Thank you.

    • @wisconsinfarmer4742
      @wisconsinfarmer4742 Год назад

      Sounds like the package I got. Paid just over 100$

  • @Freestile74
    @Freestile74 9 месяцев назад +1

    Great demo! I’ve heard that the higher, the pressure the more sugar you can squeeze out. Have you measured the sugar Contant after concentration in your RO unit?

    • @GagneFarms
      @GagneFarms  9 месяцев назад +1

      It's not the pressure that will change the sugar content. It's the amount of times it goes through the RO membrane, or how many membranes it is ran though in a single process. You can run it through a few times if you would like but there is only so much water you can get out before its more economical to just evaporate it. When I run my system it is about 95 - 100 psi. And when I run a batch through it will roughly double the sugar content. So if I start out with raw sap at say 2%-2 1/2% it will be about 4%-5% after the RO process. I hope this helps!

    • @waterhawkoutdoors769
      @waterhawkoutdoors769 9 месяцев назад +1

      I have heard you want a 2 per to 1 concentrate but you mention 1 to 1. Thoughts?

    • @Freestile74
      @Freestile74 9 месяцев назад +1

      @@GagneFarms
      Yes, that helps a lot! Thanks for your reply.

  • @TheonlyNikolaiyouknow
    @TheonlyNikolaiyouknow 7 месяцев назад +1

    Can you run this straight from a hose instead of using a pump?

    • @GagneFarms
      @GagneFarms  7 месяцев назад +1

      You need to use the pump to create pressure for the sap to be pushed through the ro membranes.

  • @GregKerr301
    @GregKerr301 Год назад +3

    Everything on the parts list says 1/ 4 in except the last item of tubing and connectors. Should I get 1/4 tubing and connectors or is the 3/8 connectors and tubing correct?

    • @GagneFarms
      @GagneFarms  Год назад +2

      Oh good catch. It should be 1/4" tubing. It looks like they changed the link. I will re-link this as well. Sorry for any confusion and thanks for bringing it to my attention.

    • @GregKerr301
      @GregKerr301 Год назад +1

      @@GagneFarms I appreciate you!

    • @GagneFarms
      @GagneFarms  Год назад +1

      @Greg Kerr no problem! I did just fix the link issues. Let me know if you have any other questions!

  • @danaseis9633
    @danaseis9633 7 месяцев назад +1

    I used this same filter housing with filter that is shown and linked here and it leaks horribly where the filter housing screws on. Yes there's a o-ring in there. I feel like I need to just get a different filter housing, but is it possible that something else is wrong?? Is it possible the filter doesn't sit in there properly?? So frustrating!

    • @GagneFarms
      @GagneFarms  7 месяцев назад +2

      I would check that the filter is going into the top of the housing correctly. The hole in the middle of the filter needs to go into the middle of the top housing when you screw it together. Sometimes it is a bit tricky to line up but once it's straight it will screw right on. I wouldn't think there is anything wrong with your housing unless it is cracked or something. I hope this helps!

  • @dustymcwhorter7625
    @dustymcwhorter7625 Год назад +2

    I’m currently running 40 taps would the setup you’re using be good for 40 taps?

    • @GagneFarms
      @GagneFarms  Год назад +3

      Yes that would be perfect. I have been running about 60 taps for the past few years and it works great!

  • @davidcaissie7719
    @davidcaissie7719 6 месяцев назад +1

    Hi what's the link to the pressure swith you are using?

    • @GagneFarms
      @GagneFarms  6 месяцев назад +1

      The link is in the description. I believe it comes with the Aquatec pump. So it should be in that link.

  • @chriscooke774
    @chriscooke774 8 месяцев назад +1

    Does it require a supply pump. Does it need to be gravity feed

    • @GagneFarms
      @GagneFarms  8 месяцев назад +1

      No the aquatec pump will pull it through.

  • @robertdeflora4
    @robertdeflora4 9 месяцев назад +1

    Does having more than 1 Reverse Osmosis Membrane with Membrane Housing make a difference? Do you need at least two? Will have 3 or 4 of them Filter it more or doesnt it really matter?

    • @GagneFarms
      @GagneFarms  9 месяцев назад +1

      Yes it does help a lot! Last year I went from one membrane to 2 membranes and it doubled my production. I ran with one membrane for a few years, so it is definitely doable. This year I may be making an upgrade in this department, stay tuned for an upcoming video!

    • @robertdeflora4
      @robertdeflora4 9 месяцев назад +1

      @@GagneFarms Awesome thank you.I will be looking forward to the video

  • @andrewmetten-cv5bn
    @andrewmetten-cv5bn 8 месяцев назад +1

    How many gph does this do? Is the pump big enough to ad a 3rd or 4th membrane?

    • @GagneFarms
      @GagneFarms  8 месяцев назад +1

      That is a great question. I think with this system I was getting 10+ GPH. Yes the pump is big enough for more membranes. Which will make this even faster. I plan on an upgrade this season as well so stay tuned for new videos soon!

  • @futurecutter2275
    @futurecutter2275 9 месяцев назад +1

    What kind of time differences can be saved between RO and straight sap?? Like if I boiled down 100 gals of straight sap in 8hrs, how long would it take 100 gals of RO sap to boil down? I know this is a variable answer question, just ballpark idea is what I'm looking for. Thanks in advance

    • @GagneFarms
      @GagneFarms  9 месяцев назад +2

      Well since we are doubling the sugar content say from 2% to 4%. I figure it takes about half the time to boil RO'ed sap. So for your example, normal boil tome of 8 hrs would run about 4hrs once it is ran through an RO. I hope this helps!

    • @futurecutter2275
      @futurecutter2275 9 месяцев назад +1

      @GagneFarms absolutely does. Since I'm a hobbyist, just wanted to see if it would be worth the investment. Thank you for your timely response.

  • @ShopTherapy623
    @ShopTherapy623 8 месяцев назад +1

    What does the pressure switch do?

    • @GagneFarms
      @GagneFarms  8 месяцев назад +2

      Supposed to shut the pump off if it runs out of sap.

  • @ikramelouardi3787
    @ikramelouardi3787 Год назад +1

    thank you sir ! please can i know if can i use connected sensors to arduino with this system , because i have an Iot project

    • @GagneFarms
      @GagneFarms  Год назад +1

      Not sure about that. I have not added any sensors to this build personally, so I can not say for sure.

  • @robertdeflora4
    @robertdeflora4 11 месяцев назад +1

    Do you have a link for the pressure switch? Also you recommend the 150GPD Filters?

    • @GagneFarms
      @GagneFarms  11 месяцев назад +3

      I don't recommend using the pressure switch. I have tried using it for about 3 years now and it never really seemed to work properly. I do recommend using the 150gpd membranes. This worked out fantastic for me last year and I really saved a lot of time.

    • @robertdeflora4
      @robertdeflora4 11 месяцев назад +1

      @@GagneFarms Awesome thank you very much for the response. Just subscribed to your page and now going through all the videos. Great Stuff. Thank you

    • @GagneFarms
      @GagneFarms  11 месяцев назад +2

      Thanks Robert I appreciate it. Going to have a bunch of maple syrup videos coming out shortly!

  • @AidanBergeron
    @AidanBergeron Год назад +2

    how many taps will that 2 filter RO system handle?

    • @GagneFarms
      @GagneFarms  Год назад +1

      Not sure the maximum amount but I run 60 taps on it and have no problem!

  • @pierrerainville2671
    @pierrerainville2671 8 месяцев назад +1

    How do you get the needle valve to be a tight fit?

    • @GagneFarms
      @GagneFarms  8 месяцев назад +1

      Are you referring to the compression fitting? You just have to be careful and not overtighten. If it leaks a little give it another 1/4 turn.

    • @pierrerainville2671
      @pierrerainville2671 7 месяцев назад +1

      @@GagneFarms I replaced the plastic tubing with a 1/4 copper tubing . No more leaks.

  • @stevenswan2600
    @stevenswan2600 Год назад +2

    How many gallons of concentrate are you making per hour?

    • @GagneFarms
      @GagneFarms  Год назад +2

      I would say roughly 10 gal

    • @stevenswan2600
      @stevenswan2600 Год назад +2

      @@GagneFarms thank you for the info sir.

  • @benschwark235
    @benschwark235 Год назад +5

    Switch the drill speed to “1” when driving screws, your screw heads will thank you

    • @GagneFarms
      @GagneFarms  Год назад +3

      Lol. I thought about that while editing.....kind of laughed at myself! 😀

    • @wisconsinfarmer4742
      @wisconsinfarmer4742 Год назад +1

      Impact drivers are so much nicer for running fasteners.
      Looks like home made straps from pallet bands.

    • @GagneFarms
      @GagneFarms  Год назад +2

      Yes they are. Just nipped the ends and drilled a hole in each end for the screw to go through.

    • @zakbrinkhoff324
      @zakbrinkhoff324 Год назад

      Yeah he rammed in that first one real hard

  • @stevenswan2600
    @stevenswan2600 10 месяцев назад +1

    How much PSI are you running at the pressure gauge once you've dialed in your RO unit?

    • @GagneFarms
      @GagneFarms  10 месяцев назад +2

      Anywhere from 95-100 PSI.

    • @stevenswan2600
      @stevenswan2600 10 месяцев назад +1

      @@GagneFarms thank you for the information, I'm almost done building my unit for the upcoming season

    • @GagneFarms
      @GagneFarms  10 месяцев назад +2

      @stevenswan2600 That's awesome. You are going to love it! Single best item I purchased for my maple syrup.

  • @capitalarearc3316
    @capitalarearc3316 8 месяцев назад +1

    I have a question regarding the location of your pressure switch... does it actualy work in that location?.. if the pipe is vented to your permiate tank, does it ever build up pressure?

    • @GagneFarms
      @GagneFarms  8 месяцев назад +1

      No. Most people I have talked to have eliminated the switch all together.

    • @capitalarearc3316
      @capitalarearc3316 8 месяцев назад +1

      We just built 2 today... what pressure do you run at. Thankss for the info

    • @GagneFarms
      @GagneFarms  8 месяцев назад +1

      @capitalarearc3316 I run between 96-98 psi. It varies a little but real close to that number.

    • @capitalarearc3316
      @capitalarearc3316 8 месяцев назад +1

      I'm obviously only running water through it now.. but it will only go to about 90psi with the needle valve totally closed.. open it about an 1/8 a turn and the hoses are the same rate and it runs at 70

    • @capitalarearc3316
      @capitalarearc3316 8 месяцев назад +1

      Tried sending video..but it wont go through

  • @jeremyquackenbush4942
    @jeremyquackenbush4942 Год назад +1

    It seems like the pressure switch is designed to shut off when the pump reaches a certain pressure. I'm looking for a pressure switch that senses when the supply tank is empty and shuts off my pump. Any suggestions?

    • @GagneFarms
      @GagneFarms  Год назад +1

      I have not found one quite yet that shuts off correctly. 😕

    • @wisconsinfarmer4742
      @wisconsinfarmer4742 Год назад +1

      float switch?
      I find myself designing a Rube Goldberg contraption now.

  • @user-fi1oj3in8n
    @user-fi1oj3in8n Год назад +1

    Is the pressure switch for in case you run out of sap. If so. Which one is it

    • @GagneFarms
      @GagneFarms  Год назад +1

      It is but this one doesn't seem to work very well. I am going to be doing something different with it in the future.

    • @user-fi1oj3in8n
      @user-fi1oj3in8n Год назад +1

      ​@@GagneFarms Thanks for the update. My season is about a week from being done. But making one for next season. Making one for me would be reducing my weight for how far I got a haul my sap.

    • @user-fi1oj3in8n
      @user-fi1oj3in8n Год назад +1

      And that switch would help me in case I forget about it. Walking away to do something else

  • @fredA1234
    @fredA1234 10 месяцев назад +1

    I may need some more help to get this going.

    • @GagneFarms
      @GagneFarms  10 месяцев назад +1

      Just let me know and I will help in any way that I can.

  • @tonyscott597
    @tonyscott597 7 месяцев назад +1

    GPD ?

    • @GagneFarms
      @GagneFarms  7 месяцев назад +1

      Well it should be 300gpd. But I would say it is just a little less than that. Maybe 275 gpd.

  • @zakbrinkhoff324
    @zakbrinkhoff324 Год назад

    ALWAYS use copper or stainless steel lines.

    • @GagneFarms
      @GagneFarms  Год назад +1

      I prefer to use the tubing. I can take it off and clean it all out a lot easier. Plus, then I can store it all away for the next season very simple. I do use copper lines as a warmer around the exhaust on my evaporator as it drips into my pan.

  • @danwegner364
    @danwegner364 Год назад

    The pump is upsibe down.

    • @GagneFarms
      @GagneFarms  Год назад +2

      The pump is not upside down.

    • @wisconsinfarmer4742
      @wisconsinfarmer4742 Год назад

      @@GagneFarms Maybe "upsibe" means the opposite. You know, a d is a backwards b.

    • @mcdls5
      @mcdls5 10 месяцев назад +1

      @@GagneFarms There is no operational difference for the pump. However, the manufacturer recommends that the pump side be down and the motor part be up in case a fitting or seal leaks the water doesn't damage the electricals.
      I just learned that this past week.

    • @GagneFarms
      @GagneFarms  10 месяцев назад

      @mcdls5 I see what you are saying. It does make sense, although I have never had a problem running it the other way. Good luck to you on your upcoming syrup season!