- Видео 158
- Просмотров 244 978
ollysworkshop
Великобритания
Добавлен 20 июл 2013
A log of my projects. I mess about mainly with machining, but also casting, 3D printing, electronics and related stuff.
Видео
Installing a Lathe DRO
Просмотров 7302 месяца назад
How I installed a DRO to my Lathe. This DRO kit came from Aliexpress: www.aliexpress.com/item/1005002559006799.html I got the 3 axis 1um scale set for approx £230, plus £70 for the slim 1um scale (additional item). My only complaint would be that the small scale I got for the cross slide appears to have significant non-linear error. This is apparently common in that the ones that don't meet spe...
An alternative saddle DRO scale fitting?
Просмотров 5972 месяца назад
I attempt to make a draw wire linear encoder to get round some of the shortcomings of mounting the cross slide DRO scale in the usual places.
ER32 Lathe Collet Chuck Feedback
Просмотров 3733 месяца назад
I address some of the comments from the video I made on the prototype ER32 lever collet chuck Original video ruclips.net/video/NUMWaofXYno/видео.html Files are available on printables here... www.printables.com/model/898709-er32-lever-collet-chuck Viewer feedback video ruclips.net/video/DtSMJNj1zpA/видео.html
Tractor Transmission Problems!
Просмотров 3384 месяца назад
Any resembelance to persons living or dead is entirely intentional! - I'm a big fan of @CuttingEdgeEngineering - this repair just felt like it needed the CEE teatment!
Lever Action ER Collet Chuck - Prototype
Просмотров 1,7 тыс.4 месяца назад
There's lots of lever action collet chucks out there, but no-one does one for ER collets, why?
Mounting a faceplate to my lathe (Part 1)
Просмотров 2 тыс.6 месяцев назад
This is the faceplate that I got off eBay some months ago, I have a go at cutting the thread with my toolpost spindle.
Just Machining - A simple casting
Просмотров 9127 месяцев назад
I thought I'd try a video of just machining, and no rambling on...
Advent 23 - Day 24 - Wrap Up
Просмотров 3408 месяцев назад
Thanks everybody, the advent caledar went really well this year. I go over a few of the comments, and have a look at what's likely to be happening next year Merry Christmas etc.
Advent 23 - Day 23 - Jon's Workshop
Просмотров 3108 месяцев назад
Our final contribution for this calendar.... ruclips.net/video/kQMjug9PQNY/видео.htmlsi=gzwHm_NA7tjKpeoQ
I make some 3D printed Lathe 'soft jaws' [A23-21]
Просмотров 3838 месяцев назад
I printed these with PET-CF on my Bambu Labs X1 printer
My first part on my grbl CNC lathe [A23-20]
Просмотров 4748 месяцев назад
I make a knob for my manual lathe on the new CNC lathe
Advent 23 - Day 19 - The Recreational Machinist
Просмотров 3318 месяцев назад
A contribution from Matt at The Recreational Machinist... ruclips.net/video/YnkY8-RdjvM/видео.html
Advent 23 - Day 15 - Carbide Inserts
Просмотров 3358 месяцев назад
Advent 23 - Day 15 - Carbide Inserts
Advent 23 - Day 13 - The Knacklers Workshop
Просмотров 3928 месяцев назад
Advent 23 - Day 13 - The Knacklers Workshop
Spindle lock for my Milling machine AMA25 VM25 WM16 WM18 [A23_11]
Просмотров 4319 месяцев назад
Spindle lock for my Milling machine AMA25 VM25 WM16 WM18 [A23_11]
Advent 23 - Day 9 - Carbon Fibre Filament
Просмотров 2939 месяцев назад
Advent 23 - Day 9 - Carbon Fibre Filament
Advent 23 - Day 7 - Rustinox Xmas Message!
Просмотров 3499 месяцев назад
Advent 23 - Day 7 - Rustinox Xmas Message!
Using a GRBL controller for a CNC Lathe [A23_5]
Просмотров 8019 месяцев назад
Using a GRBL controller for a CNC Lathe [A23_5]
3D Printed Carbide Insert Box Storage [A23_4]
Просмотров 4099 месяцев назад
3D Printed Carbide Insert Box Storage [A23_4]
Hi Olly, Interesting to see the "precisión" of the compound slide as delivered. You will have made a great improvement. Well explained and presented video, well done. Top marks for cleaning up afterwards!! All the best!!
Following with interest 👍 I usually succeed in spite of my compound, rather than because of it. Making it de-installable so it can be fitted only when required is on the to-do list...
Thanks Matt. Hopefully will be making some progress on the actual solid riser tonight 🤞
That looks like a great improvement and it was fun to watch how you did this
Thanks. I'm looking forward to seeing how much difference a solid tool post makes.
Great job, I really like your installation. You have encouraged us to think of installing a DRO on our lathe and gave us some good ideas, thanks
Thanks. Glad to have been of some help.
Just catching up with your videos after a busy year. This was a fantastic idea for the scale
Thanks. It was a fun experiment.
enjoying how you make videos here n Central Florida, US...Cheers......Paul
Thanks for the feedback.
🤣 wayne's world. hahahahaaha
It's the first/only thing that I think of when Delaware is mentioned! I'm glad someone appreciated it. 👍👍
Great fix. On my myford 7 I made a solid block which I fixed the tool post to. It massively improved rigidity and was able to fit a larger toolpost. It's amazing how little you actually need the compound. If you scroll through Steve Jordans videos you can see the mod, which I'm sure you could adapt to your lathe.👍
Thanks, I've seen a few of Steve's videos, I'll go and see if I can find it.
Good plan to switch to solid toolpost, its the way on these small lathes.
I'm looking forward to seeing the difference it makes.
Going through the same process myself. Great to see your experience. Thanks
nice one Olly Far Eastern machines have to evolve, before there to a usable satifactory state see you next time👍👍👍👍 Kev
I would call that a win, for sure.
Brilliant job as always mate, Cheers
Thanks Matty. Hope you are doing well.
My minilathe will have a similar topslide. I think this will be a good improvement!
Definitely worth a try!👍
Great improvement for the lathe will be interesting to see your take on the solid toolpost. Good call for Hersch Tool, I've been watching him for a while has done a few good projects
I never use a compound anymore. I use my nano ELS if I need to cut tapers or compound angles. It puzzles me that these lathes dont come with these systems given how cheap they are to make.
The ELS is still on the list of things to do. Will check out the nano ELS. I have seen a video from Weiss for a lathe with ELS, but it looks a bit crap and no one seems to stock it. My lathe is over 15 years old, I don't think they had them back then!
What diameter is the hole please mate ?
From memory I think it was 160mm, hence the trepanning tool. Hole saws that big are silly expensive.
Excellent work. We shared this video on our homemade tool forum last week, and people really liked it 😎
Thanks for sharing!
Skilled work!
I thought it might be useful to repost my comment from the original video for viewres that missed it before it was posted. " Clamping the parallel shank of a tool by spring pressure is not used in industry for obvious reasons. Bellevile washers are used to clamp solid tapers into a socket via a drawbar where the inherent friction of the taper and drive keys stop the toolholder from spinning. The cutting tool is securely clamped in the toolholder. " Sealed collets would keep the chips out of the spindle bore. With about 2mm of free travel on a pair of Belleville washers do you need to have 1mm compression for clamping and the remaining 1 mm for unloading. If this is the approximate case as the load is non linear then the initial clamping zone of 1mm will be a small load and the unclamping extra 1mm of travel will be much higher. Would you use the clamping method of pulling the release bar back and tightening the nut by hand, then releasing the bar allowing the springs to clamp the part therefore a custom knurled nut may suffice.
Clamping the parallel shank of a tool by spring pressure is not used in industry for obvious reasons. Bellevile washers are used to clamp solid tapers into a socket via a drawbar where the inherent friction of the taper and drive keys stop the toolholder from spinning. The cutting tool is securely clamped in the toolholder.
I have had both of these mills , the Seig is a step below the Weiss . The PM version of the vm25 is a couple steps above the Weiss machine. The PM line of machines are the better deal.
Hi, thanks for your feedback. Unfortunately we don't have PM available in the UK, I think the closest we have is warco. On paper it's hard to tell the different vendors apart for what looks like essentially the same machine.
Always a joy to watch your uploads, thanks for sharing!
Thank you, that's very good to hear.
Nice work Olly 👍 Is that mysterious extra spindle poking out from the control box just for the chuck guard cover thing to sit on, or does it do something exciting?
Thanks Matt. I'm afraid you're right, tis just for the chuck guard, nothing exciting.
Good one, Olly. Just keep in mind that you're not alowed to make mistakes on dimentions anymore :)
I'm sure I'll find a way to screw things up, just more precisely!
Nice job Olly. DRO's are certainly a game changer on the lathe and the mill. Regards Kevin
Thanks Kev. Looking forward to using it.
great Demo Olly👍👍👍👍👍👍 i'm still old school, Imperial and Dials, just the way i was brought up, may be one day when i'm old and decrepid i'll fit a DRO 🤣🤣👍👍👍👍 nice one atb Kev
Hi Kev. There's definitely a place for dials, and sometimes even imperial. A dial graduated in 0.01mm increments is a whole lot more accurate than a digital version with 0.01mm precision. I don't use my mill DRO that much, but when I do it's really handy. I'm expecting the same with the lathe DRO.
Very nice work sir. Just done mine as well. It’s very helpful.
Thanks RustyInventions
Thanks for sharing. I’m still mulling over how I’m planning to attach my scales. I’m glad you shared your adventure. It is helpful to visualize!
Same here, I need to get around to it. This was helpful.
@ironhead65 @JeremyMakesThings Hi both, glad it was useful, took ages to edit! For the cross slide, I think the best solution is the magnetic tape as it can be kept compact, it's just more expensive than the optical scales. I may well upgrade when I've saved a few more pennies.
Hi Olly. Fitting a DRO to my lathe was a game changer for me. Always a challenge to fit, but luckily mine was a kit designed especially for the Myford Super 7 and has an embedded solution for the cross slide. Very neat design. 👏👏👍😀
Thanks Andrew. I'm looking forward to the convenience of the DRO. I've managed without for ~17 years, but definitely shied away from jobs that needed a lot of precision. I'll look up the myford kit as it may be transferrable as a technique.
@@ollysworkshop The kit I installed is by MDRO and use magnetic scales. Because of their slim nature it means that the cross slide scale is fitted to a slim slot milled into the base of the cross slide. An incredibly neat solution. It’s proving to be very robust and accurate.
Hi Olly, well done!! You made some good improvements too. Look forward to seeing you do the mapping. Have a great weekend!!
Thanks David
Well Done Olly, Did not know that those slides could be non linear along their length, but obviously the designer/builder did and allowed a way of correcting it. Just wondering how many units were made before they realised and did correct it, Always pays to buy 2nd or later generation products.👍 There may be a story in there for EV car buyers...
Hi Bob. I think it's the rejects that get sold off by the no-name chinese brands. It said SINO on it, which is a well known chinese brand, so should have been good, but it didn't come from them. I think the way they become non-linear is if the photo-lithography goes wrong - e.g. the photopositive of negative or whatever they use is maybe not flat, or is at an angle to the glass. I'm sure there's lots of ways they can screw it up.
@@ollysworkshop I suspect you're right about 3rd party selling off rejects.(side thought, What Chinese businessman wouldn't do this.)😉
I discovered +/- 0.4mm adjustable ones for about the same price - smallest possible being 1/4 inch (6mm) Also hand reaming should eliminate the run-out wobble of a fixed setup.
Thanks for the tip, I'll see if I can find some!
G'day Olly. Kudos mate, that was a bloody good idea mate. I have a similar problem with my colchester as I need a very slim scale to fit it. Hence why it still doesn't have DRO just yet. Cheers, Aaron.
Hi Aaron, it's a really "nice in theory" idea, and I wanted to do it. It could be made much better with a stronger spring (or possibly a gas strut as they have constant spring rate), or even with a continuous loop of wire that both pushes and pulls. There's been loads of great ideas in the comments, so maybe one day I'll get round to trying them.
Your idea to convert to push/pull (pull/pull) does not have to run up inside the cross slide. As it is only a wire (2 wires), the interference with the tailstock would be insignificant compared to the scale.
Good point. I'll have a bit of a think on that one. Thanks 👍
I think you gave up too soon. I know, easy for me to say, you obviously put in many many hours already, but hey just doing my job as a spectator. If you pull the cable straight out of the pulley and eliminate the cosine error as you mentioned, i think that is half the problem. The other half i think is not enough tension. I would try a MUCH stiffer spring, something strong enough to actually preload the nut against the leadscrew. Might have to double up or triple up on your aramid yarn. If that doesnt work then yeah, you will need to close the loop like you metioned. But I like the spring because (if stiff enough) it turns your acme nut into a zero backlash nut. If you're going to close the loop and use timibg belt you might as well ditch the linear scale and just use a rotary encoder. It would take up a lot less room. And the belts could be routed through those places where you didn't want a linear scale because it might get damaged. It would just need a low profile shield to keep chips off it.
Hi, thanks for the comment. I reckon I'll revisit this, but for the moment I've "given up" because I want to get the DRO fitted, and the lathe back in service. I agree a much stronger spring would be good, I was just working with what I had, that'll be an easy one to try. I also like the hydraulic idea that's been talked about, more just because I like it rather than it being the right solution. I would also like to try a rotary encoder. I'm really good at starting projects, less good at finishing them, so we'll see what happens.
Perhaps you could do a conversion like they do for a myford ML7 or Super seven. Mill a slot in your cross slide and glue a magnetic strip there. I bought a kit fro M-DRO ,but I'm sure you could make one yourself.
Hi, that's certainly something worth looking at, thanks. 👍
Thanks so much for this - you've saved a lot of us a lot of time. I often think up "creative" solutions that generations of real engineers have long since abandoned for very good reason!
It's a flawed design, but it was drawn up in a few hours. I'm sure if man years were spent on it, a solution could be found, but in engineering the compromise usually wins.
needs to be push-pull... two cables tensioned against each other. as you will see in applications like exhaust servo valves, throttle cables, or ailerons etc. as it isnt under load, mere fishing line will do... braided filament? lot more flexible. the cable has to pull on the slide in parallel, in line as it comes off the pulley. the angle gives a trig error... and places excessive load on the slide. using a rotary encoder, and a timing belt, with the same "stationary belt moving pulley" setup you see on larger gantry style machines... resolution will be dictated by the pulley diameter. as well as encoder... a small geared stepper will possibly achieve better resolution, but will need signal conditioning to give decent logic levels. how many pulses can you get per turn and how does that equate to travel?
I covered the push-pull idea, used Kevlar thread, and pointed out the cosine error in the video. A rotary encoder is certainly one way to go with this. I'm not sure it's worth struggling with stepper motors though.
I think every moving part adds some backlash, the fundamental physics can't be changed. Even the optical scale readers have backlash specified in the data sheets +/- 5um for the decent ones.
Yes, too many moving parts.
@@ollysworkshop good to try things out nonetheless. If you're chasing microns lookup laser interferometer encoders 💸
I encountered an application that had a push/pull hydraulic system to create an accurate and positive, backlash-free tool feed feed movement. No cable, no screws. You could still use your feed screw, the hydraulic would only move the measuring parts.
That's definitely something worth trying then, thanks for the comment!👍👍
I understand the principle, makes perfect sense. But in practice I don't see how it could ever be guaranteed 100% bled free of air. Air would cause hysteresis in the measurement. You say this was actually implemented somewhere, what kind of machine was it? Was it accurate enough for this application? Like within .00001"?
@@charlesstaton8104 The original question as I understood it was, is there another way other than cables. I'm saying there is another way. I believe I did not say the method was developed. The systems were used on a wide variety of Wickes Crankshaft lathes (circa 1940? - 1970?) to rough out , and semi finish forged steel crankshafts prior to heat treat and finishing. The system is a platform for smooth control of motion by using opposed hydraulic devices. The idea is in control of motion and precision is in the measuring devices (scale, pick-up head). To answer the questions that come next, I would begin with: push a thin fluid in a small diameter piston (attached to the tool slide) in a small diameter cylinder through a tube into a matching cylinder that is attached to a head and scale to see what happens.Measure travel at the slide with an indicator compared to the the DRO. Going forward, I require recognition for the design and compensation where appropriate. Additionally, a small tank is required to supply fluid to both cylinders to accept fluid from one cylinder being pushed by the other, check valves to prevent back flow and added tube. The supply tank would be vented to room air, no pump is required. Movement of the tool slide would push to fluid back and forth resulting in travel of the reader head. Feed the tool in, head moves the read head in. Return the tool slide out, the read head moves back. All displayed on the DRO.
@@charlesstaton8104 The supply tank allows all air to rise to the surface and dissipate. There is no chance of cavitation to form vacuum fracture in the fluid because of the very low speed of the fluid. Once air remaining after assembly is bled, it will be bubble free. No pump, slow fluid movement.
Gday Olly, bloody shame this didn’t work out, it would’ve been a perfect solution for many lathes, really it’s a brilliant idea, Neil definitely had a creative mind and I hope to see more videos pop up over time on his channel, great video mate, cheers
Thanks Matty. It was certainly something I wanted to try, I knew it would have backlash, but was eye opening to see quite how much. I could spend a long time refining it, but every step in the mechanical chain adds some inaccuracy which is unavoidable.
I like the idea. It must be able to be solved or the reel type scales wouldn't work at all. Better wire options may be the stranded stainless wire used as gear cable replacement on mountain bikes, or, pike trace , even thinner stranded stainless wire used for the first few feet of a fishing line for fish with sharp teeth!.
Hi Peter, thanks for the ideas. The original wire I used was gear cable from a mountain bike, but I'll look into the stainless fishing wire, that sounds promising. There are many areas of possible improvement on this, not least is a stronger spring, but I just built it with what I had lying around. Ultimately, if the spring is strong enough it would overcome any stiction and slop in the system, but it may make it hard to turn the handwheel!
@@ollysworkshop The cable you used looked like the normal galvanised hi tensile stuff. the stainless is more flexible. cheers
Great! I’ve the same issue with my lathe and had purchased a similar dro! I look forward to your solution!
The brain will keep thinking about it. In the meantime I'm just going to push the splashback further back!
@@ollysworkshop I really like the out of box thinking. I was resigned to putting the dro sensor on the chip side. You’ve given me hope!
I think it wloul be easier to just read the dials instead of installing a DRO. But, of course, that's not a challenge :) This is a brilliant idea and with a bit more thinking, it would work just fine.
The thinking will probably continue, even if the project does not.
bloody marvellous idea Olly and Neil, unlucky, back to the drawing board new ideas always need to be tried, hard luck see you next time atb kev
I knew it would have backlash issues, but wasn't expecting quite so much! I needed to do it to it to find out. Cheers Kev
@@ollysworkshop keep working on it, there's usually a solution👍👍👍👍
Very creative idea
Thanks!
Hi Olly. That was an interesting and enjoyable fail. Overcoming backlash is indeed the curse of that design. I hope you find a solution. Good luck.
Hi Andrew, definitely more backlash than I was expecting, but I didn't really know how to quantify it without building it.
Hi Olly, this was a very interesting exercise and maybe there is still scope to make it work. I think your efforts would be better focussed on traditional positions for the DRO though. That said, it did remind me of the chart recorders that I was involved in making before they made a jump into graphic display with printed traces. These models had a paper tape indicator, coloured on one half such that the colour divide coincided with zero at one extreme and full scale at the other. Behind this you had cord which was wrapped around a bobbin and worked consistently, of course using this kind of system in a lathe environment would be too harsh for it I think. Not too dissimilar to the radio as already mentioned. Definitely no time wasted, well done for giving it a go. All the best!!
I like the hydraulic transfer idea, although not sure how to make that work, the I thought about a geared system and then thought there must be some sort of radial encoder too!!