This Used To Cost $3,000…Now It Doesn’t

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  • Опубликовано: 22 ноя 2024

Комментарии • 127

  • @BeaulieuTodd
    @BeaulieuTodd 5 дней назад +7

    I’ve done many end grain boards. I have every bit of lumber and equipment to do it, but god, does it take a lot of work. Just ordered three sets.

  • @RAREFORMDESIGNS
    @RAREFORMDESIGNS 5 дней назад +1

    Glad you're finally catching on. I told my friend to do this about 15 years ago when told me he wanted to mass produce his cutting boards. You can clamp the blocks with a pallet strapping kit. This is in no way a new idea but I'm happy you are going to make money on it.

  • @gusgranrath1840
    @gusgranrath1840 5 дней назад +3

    This is a great video. I finally got the courage to make some end grain cutting boards. Lots of work, no drum sander "yet". Appreciate the time and effort you have put into your business. Young people should take note, find something that drives you to perfection and run with it. Keep makin' saw dust Brother. God Bless.

  • @richardbaynes3862
    @richardbaynes3862 День назад

    I love your ingenuity...if you lived up in NH where I live, you'd be considered a real Yankee! I'm a 76 year old disabled vet...wished I'd followed my dreams a hell of a lot earlier in life! Thank you for you enthusiasm and willingness to share.

  • @danthemakerman
    @danthemakerman 5 дней назад +3

    Its always cool to see folks discover Lean manufacturing processes. Good luck with your product!

  • @dian3145
    @dian3145 5 дней назад +2

    Find a market need and fill it. That’s the whole game for all of us. Loved watching the inside look!

    • @cutting-it-close
      @cutting-it-close  4 дня назад

      Thank you for supporting the channel and commenting! You are awesome! I really appreciate everything you do!

  • @stuffwithkids7127
    @stuffwithkids7127 5 дней назад

    My first end grain cutting board was in 77 in high school woodshop.
    The saw mill was awesome problem solving!

  • @konicekdj
    @konicekdj 4 дня назад +2

    Here is a thought for clamping your large blocks. My dad was woodworker and had a custom press made that I think could work for what you are doing. It was basically a steel platform with heavy rectangular tube stock welded to each corner with various holes drilled along their lengths for fitting different thicknesses. two additional plates were made to fit and slide along those vertical tubes. Between the bottom platform and the bottom fitted plate were a series of firehose cut to the length of the press. The hoses were connected with various adapters to connect to his air compressor. The hole thing was quick to clamp up and take apart with one person. Let me know if you want an image of it.

  • @alexon2010
    @alexon2010 3 дня назад

    What a sensational video, I am a product designer and system developer, but I have only worked as a developer. But I am almost finishing the manufacture of my CNC Router for industrial use with Aluminum Profile, it is almost ready... Still in a garage, I do not even come close to the structure it has, but I also want to make cutting boards to make some money quickly... I think about getting leftover wood from carpentry shops or small wood body manufacturers... But I can't wait to use my CNC

  • @cobaltwoodcraft4365
    @cobaltwoodcraft4365 4 дня назад +1

    Awesome video, Ryan! When I saw these at the Vectric conference a few weeks ago I was wondering how you were able to feasibly make these. The saw mill idea was crazy clever! I really enjoy these kind of videos showing the process from conception to final product. Can't wait to see what's next! - Joe Porter

  • @aisingularity422
    @aisingularity422 4 дня назад

    Literally was thinking to myself, that would be easy to cut on my sawmill before you mentioned it. Great idea!

  • @tetleyk
    @tetleyk 5 дней назад +5

    Now that's thinking outside of the box. !

  • @morninboy
    @morninboy 2 дня назад

    I only did an end grain cutting board once and put it through the planer. No problem. The shavings were big fluffy pieces af hard maple

  • @patrickbink4617
    @patrickbink4617 3 дня назад

    Such a great way to think through a problem and develop a winning solution! That's wonderful, Ryan! I need to practice making CNC inlays more though before I try it on one of those nice sets.

  • @teddybeardesigns
    @teddybeardesigns 5 дней назад

    I think it's awesome that you're offering these so everyone can compete with this market. I want to see the inlay pieces sold on their own in multiple colors to do a multicolored inlay. I'm fine with cherry, maple, and walnut but other colors would be a nice option.

  • @ratmax1231
    @ratmax1231 3 дня назад

    extreamly creative love the idea! What do you do with the sawdust? fuel biscuits? profitable?

  • @denisbeaudry5396
    @denisbeaudry5396 5 дней назад

    I will have to try that as I have a mill in my backyard. Looks great

  • @John-NeverStopLearning
    @John-NeverStopLearning 4 дня назад

    I had figured the horizontal band saw, just a few minutes into the video. I noticed the saw mill blade was not very wide, which could help with smother cutting. Also check the number of teeth.
    You should back up the truck 🛻 so you can use a gravity conveyor to off load the truck to the sander. The output of the sander should have spring loaded tables on rollers. This way as you add the boards to the table the top will lower the approximate height of what you just added. So just slide the board off the sander to the table on rollers. When everything on the truck 🛻 has gone through, move the truck 🛻 and roll the boards around for a second pass, if needed. If done roll to the next station ie. CNC. All the materials once they get to a point where they are either getting heavy or large volume should be on dollies or some kind of rolling system. It also looks like the shop is not organized correctly so the materials coming in can go to the first machine maybe table saw and so on, under standing you will have to go to glue up and back to table saw or planer and back to glue up. You get the idea. Good luck 👍

  • @DustySplinters
    @DustySplinters 5 дней назад

    Good Job...
    That is how it is done commercially. Sometimes on a mill like you did but more often on a large bandsaw re-saw and a sliding table. You can use a good size vertical bansaw and the keys are 1) Lots of HP and... 2) a wide blade with teeth for cross grain cutting.
    A few things I would be concerned with are:
    * Proper glue line thickness and curing. One possibility is RF glue curing and clamp systems.
    * Wood EMC before machining and keeping them stable during machining and storage. End Grain looses and picks up moisture very fast.
    * Once they are machined and done... consider heat shrink sealing them before packing and shipping. Too often packages go all over the country in all kinds of weather and the end user needs to acclimate it to their shop but not have it change in transit.

  • @chadcarter2026
    @chadcarter2026 4 дня назад

    Great video. I love that you show the process. As an alternative to walnut, I've found that sapele end grain (African mahogany ) is very similar in color and way less expensive at my local hardwood dealer.

  • @nathaniellarson8
    @nathaniellarson8 2 дня назад

    You should see the setup we have at the sawmill for making 2x2 stakes: 6 bandsaws rigged up on the same track. Push the log through one pass, 6 cuts, done.

  • @stande-man3976
    @stande-man3976 4 дня назад

    It is very educational. Good job. thank you for sharing. I wish we had cheaper hardwood in Canada. Stuck with cedar, birch and fir.

  • @CisnerosShop
    @CisnerosShop 5 дней назад

    Would an H frame press or presses also work for clamping the big blocks?

  • @GyWO10
    @GyWO10 4 дня назад

    I’d like a walnut base as an option with other colors inserts. I think having the two bases with multiple color inserts would work best .

  • @unclebob8746
    @unclebob8746 3 дня назад

    That's a fair and reasonable price for the kit. What's the shipping cost per pound? If these sell well, please consider mixing up the stock: walnut and sapele (similar in color to mahogany, but more dense and less costly) bases (cherry looks good, but is more open grained and less dense). And various inlay blanks - purpleheart, padouk, walnut, maple, sapele....

  • @hhanger1
    @hhanger1 4 дня назад +2

    I know lots of people are afraid of running end grain boards through a planer. I found if you glue a sacrificial board at end and take light passes, it's been no problem. Once planed down to the desired thickness, just take them back to table saw and cut off the sacrificial ends.

    • @unclebob8746
      @unclebob8746 3 дня назад

      From my experience a helical head planer works much better than a straight blade planer. Either glue a sacraficial board to the trailing edge or make the board a little longer and cut off the tear out / snipe at the trailing edge.

    • @hhanger1
      @hhanger1 3 дня назад

      @@unclebob8746 yes! I always use a HH planer and have never had an issue.

  • @Phsteddie
    @Phsteddie 5 дней назад +1

    Well, I liked your descriptive video. Actually all of your videos have been pretty good. I went ahead and ordered a few of your blanks. I have 5 family members that I think will like a personalized cutting board.

  • @JeffDenig
    @JeffDenig 5 дней назад +1

    I’m wondering about the adhesive. I would have thought Titebond III due to its waterproof properties?

  • @conradjelinger2120
    @conradjelinger2120 4 дня назад

    What glue do you use? And then what oil finish?

    • @unclebob8746
      @unclebob8746 3 дня назад

      Mineral oil = cheap and relatively fast, but much more maintenance. 100% pure tung oil = more expensive, but lasts much longer and way less maintenance.

  • @sprN0VA
    @sprN0VA 4 дня назад

    Very clever solution!

  • @leaf5008
    @leaf5008 2 дня назад

    Good stuff man, thanks for sharing, I can see your growth and that's exciting. I appreciate you and want to thank you for sharing your story. Love it, and you inspired me. I'm still in a single car garage and on my first drum sander but it doesn't stop me from myself. Bought 30 logs from an orchard that was ripped up, seasoned em, made a 5'x12' gantry system my router sits on and i manually surface slabs i chainsawed 2 years ago. its a good feeling unlike many. Currently i take my open ended drum sander and use it to finish sand the slabs into proper table tops. it takes about 20 passes and at 200ilbs each its a workout but I'm making it/myself work! Its fun to make your dream come alive. Looking to make a few more products that aren't so heavy. (compared to the slab tables) and this seems interesting. ( and yes this is all on the side of my main job as a carpenter/ foreman) hoping to be fulltime woodworking one day.

  • @steelsunpi
    @steelsunpi 5 дней назад +1

    Monster bandsaw with a sliding table will do this. Basically like a sawmill.
    Theres a conpany in Houston that makes some also - Big Ass Band Saws. You should check them out. If the product line is a grower, it would make sense. And the saws can be used for other ideas.
    The price point you are selling these at are great for hobbyists. A little high for producers though.

  • @joeysturgeon
    @joeysturgeon 3 дня назад

    great solution

  • @robertschmidt8858
    @robertschmidt8858 5 дней назад +19

    Sweet. Now all my hard work will be undercut by mass production

    • @cutting-it-close
      @cutting-it-close  4 дня назад +1

      My whole goal is to help save you time and take some of the hard work off your plate so you can get back to doing what you love-whether that’s making more cool projects or just enjoying the fun stuff. Less time on the grind, more time for the good stuff!

  • @haldiron2289
    @haldiron2289 5 дней назад

    Very cool video and definitely going to order some! Would like the walnut base with maple inlay as an option for sure.

  • @hhanger1
    @hhanger1 4 дня назад

    I've done dozens the old fashioned way. never knew there was a market for CNC ready blanks.

  • @RobSandstromDesigns
    @RobSandstromDesigns 5 дней назад

    Another good informative video. You guys are crushing the videos these days.

  • @traderz4788
    @traderz4788 5 дней назад

    Always wanted to try this but the glue up process turned me off. I'll pick one up down the road thanks.

  • @ericrowe7257
    @ericrowe7257 3 дня назад

    Build a steel frame for your glue-up. Use an inflated bladder or fire hose to supply even pressure for your glue-up, no clamps. Easy peasy.

  • @ifiwooddesigns
    @ifiwooddesigns 5 дней назад

    Ryan, you broke the DaVinci code. Love your videos because you think outside the box. Now by your past videos, want to see if purchasing your own saw mill is more cost effective. I stay away from ‘cutting boards’ in general because of the amount of labor involved but I will take a look at your prices and see if this is something I’d begin including in my product line.

    • @aberba
      @aberba 4 дня назад

      Which product sells more but less labour in your experience?

    • @ifiwooddesigns
      @ifiwooddesigns 4 дня назад

      @ Spoons and utensils, knife holders., coffee organizers, utensils holder, serving trays, pizza peelers, spice racks, draw organizers etc…

  • @1969LSUFAN
    @1969LSUFAN 4 дня назад +1

    In the video at the 8:50 mark you said there was only 1 glue where it would be 2 the traditional. Correct me if I’m wrong but you completed 2 glue ups to make the block. The 1st glue up was gluing the individual wood pieces to make the panel. The 2nd glue up was gluing the panels from the 1st glue up to make the block.

    • @cutting-it-close
      @cutting-it-close  4 дня назад +1

      You did hear it correctly, so to make all 10-12 that this block will make, only took 11 glueups total. Which equals out to one per board. Where if I did it the other way, it would be 20-24 glueups to make 10-12 boards. So in total I cut down the amount of glueups in half.

  • @JamesDeanDesigns
    @JamesDeanDesigns 12 часов назад

    Very inspiring, very cool.... want to ship some to the UK :)

    • @cutting-it-close
      @cutting-it-close  12 часов назад +1

      Want to be my Shipper in the UK?

    • @JamesDeanDesigns
      @JamesDeanDesigns 12 часов назад

      @cutting-it-close let's have a chat. I'll drop you an email over the weekend 👍

  • @satis-factory835
    @satis-factory835 5 дней назад

    awesome....❤❤❤ thanks for sharing such knowledge.....

  • @TheBenjiLewis
    @TheBenjiLewis 4 дня назад

    As someone about to make their first inlay board, I can absolutely see why someone would buy these. Haha!

  • @SecondSonWoodworks
    @SecondSonWoodworks 3 дня назад

    Cool idea! Great video!

  • @robertokesson4843
    @robertokesson4843 3 дня назад

    Are you going to make them walnut with maple as the inlay also?

  • @kenmaira
    @kenmaira 3 дня назад

    Odd question - have you guys explored accelerated microwave glue curing?

  • @davidvincent3926
    @davidvincent3926 5 дней назад

    Doesn't the end grain vary in size with the different weather?

    • @unclebob8746
      @unclebob8746 3 дня назад

      All lumber changes slightly with changes in humidity. How much they swell or shrink depends on where in the log the boards were cut as well as each species of tree is a little different from others. One of the main reasons for finishing projects. Google for more details. Better to choose woods that have similar changes in size when selecting woods for your projects.

  • @missingegg
    @missingegg 4 дня назад

    You can absolutely do this in your own shop with a bandsaw. The secret is just that you want a sliding table bandsaw, which most smaller American woodworkers will not be familiar with. But they're a pretty usual thing once you start shopping for nice Italian made bandsaws. Of course, they aren't cheap pieces of equipment. You'd have to do your own math to decide if the saw would be worth it, given the volume you can produce and the price you're selling the product for.

  • @billysmether6237
    @billysmether6237 4 дня назад

    Great Video!! Thanks!

  • @deanwilliams93
    @deanwilliams93 4 дня назад

    Great Idea!

  • @timm8693
    @timm8693 2 дня назад

    Have you considered simple steel frame presses, with upper and lower plates and a hydraulic jack to apply huge, even pressure? You could dispense with hundreds of clamps.
    No doubt someone has already suggested this.

  • @espressomatic
    @espressomatic 5 дней назад

    You got a great deal on your equipment back then. A really good drum sander is like $3000 on its own.

  • @anthonyegner1382
    @anthonyegner1382 4 дня назад

    One best so far

  • @garybaumann5637
    @garybaumann5637 4 дня назад

    Great video.

  • @jamesfreeman4930
    @jamesfreeman4930 5 дней назад +1

    Would love to see the option to reverse the current colors.

  • @JSGenesisDesigns
    @JSGenesisDesigns 5 дней назад

    super cool, always be innovative. fun watching im a way smaller version of you with a sawmill guy KJ lumber in Minnesota. he would love to do the same with his sawmill.

  • @Adamizon
    @Adamizon День назад

    Ryan, i have a Solution for you pertaining to your glue ups for the block. How does 1 glue up per BLOCK sound? I can also make it easier for workers using 2 glue ups ber block. How can i get ahold of you personally to explain it to you? Oh and it will only cost you about 400 bucks (one time purchase) to do it.

  • @coopersbarbecue
    @coopersbarbecue 2 дня назад

    Different sizes and bulk pricing.

  • @Rockyporterleo
    @Rockyporterleo 5 дней назад +2

    Why couldn’t you use a hydraulic press with a plate jig to compress your block glue up

    • @espressomatic
      @espressomatic 5 дней назад +1

      That's the way. Just wait until he sees a video of a multi-blade setup cutting 10 boards at once.

  • @IppiopaidFEEDBACK
    @IppiopaidFEEDBACK 3 дня назад

    Why not use a couple bottle jacks (I think they’re called bottle jacks) as a way to clamp those 130 lbs blocks of wood. Instead of using pipe clamps with those steel bars for the middle portion.
    And maybe bring your own blade to the sawmill, that should lead to better cuts. That blade they have probably cut through everything, including the occasional nail.

  • @bobbray9666
    @bobbray9666 5 дней назад +2

    You could definitely automate this whole process at a cost that would need the volume to justify the expense. Auto sorter before hydraulic press for the block glue ups, Woodmizer type saw that feeds a double sided planer. Like a mini plywood plant.

  • @enriquequinones2737
    @enriquequinones2737 5 дней назад

    Cnc drop saw would pump these out no problem.

  • @xhw567
    @xhw567 5 дней назад

    Genius

  • @repalmore
    @repalmore 3 дня назад

    If you would like to change from 11 glue ups to 1 I can design and build a press for you. A regular press won't work. You need to press all four sides at once and get even pressure on all the different pieces.

  • @garrettgiffin9871
    @garrettgiffin9871 День назад

    A cnc Can achieve many tools.

  • @brooksmartin2665
    @brooksmartin2665 5 дней назад

    It is COOL 😎

  • @SCARFACE69247
    @SCARFACE69247 9 часов назад

    You: How are we going to cut this?
    Me: Bandsaw.
    You: That won't work. What about different bandsaw? It won"t work either! So, how will I cut it?
    Me: Bandsaw.
    You: I'm going to take it to a bandsaw!
    Me: Yeah, bandsaw. 😂😂

  • @marybri05
    @marybri05 5 дней назад

    Now you need a press instead of clamps

  • @dharmapunk777
    @dharmapunk777 3 дня назад

    Doesn't inlay ruin the whole point of end grain cutting boards? Seems like the inlay will be harder on the knife.

    • @unclebob8746
      @unclebob8746 3 дня назад

      The walnut boards he shows are all end grain as well. Watch again.

    • @dharmapunk777
      @dharmapunk777 3 дня назад

      @unclebob8746 what does the board have to do with the inlay?

  • @vernsteinbrecker3759
    @vernsteinbrecker3759 5 дней назад

    Way to go

  • @xhw567
    @xhw567 5 дней назад

    And the same as the candy you could make designs playing with the vetical strips and diferent wood

  • @brucewelty7684
    @brucewelty7684 4 дня назад

    automate the glue ups. get a machine shop to make a 6 sided hydraulic press. Only 3 sides(1 face 1 side and the top) need to be powered. Wait no need for a top. You can send a check to me. I need tools.

    • @brucewelty7684
      @brucewelty7684 7 часов назад

      Since yhou are too uppity to respond I am ass enough to BLOCK yours.

  • @BK-Woods
    @BK-Woods 5 дней назад

    Jesus, what are you doing to do down there?
    I’m gonna grow a beard buy me a drum sander and make cutting boards 😂😂

  • @alexreid4131
    @alexreid4131 5 дней назад

    Engineering background…CHECK. Military background…CHECK. Operational management background…CHECK. This is my love language right here. Great way to think out of the box and use transferable techniques from other already existing industrial processes (the candy manufacturing world in this case). Very well done Ryan 🎉

  • @mtnjak
    @mtnjak 4 дня назад

    Go big or go home. Time to get a new toy for your facility!

  • @liveoakwoodworx3967
    @liveoakwoodworx3967 4 дня назад

    Whoop!

  • @dr6227
    @dr6227 3 дня назад

    Not going to Lie i thought about this, for cutting... but i second guess my self a lot so i never tryed BUT now i know it works FK ya!!!!

  • @psychedelic-guitar-art
    @psychedelic-guitar-art 3 дня назад

  • @markwhiting4669
    @markwhiting4669 5 дней назад

    Couldn’t you use a press, even an old apple press in a custom made racking, would make it a 1 person job, and your just stacking the cutting boards on top of each other.

  • @AdventureswithJack453
    @AdventureswithJack453 4 дня назад

    So, what will you pay me to show you how to speed up your glue up process?

  • @ericjacobson6821
    @ericjacobson6821 5 дней назад +1

    As smart and successful you are as a young man, something is not right in your company. This type of problem/hiccup should have taken you, by yourself, less than a week to figure out. Keep doing it!! I like your videos!

    • @dian3145
      @dian3145 5 дней назад

      Why in the world has it become OK to slam someone like that in public? I am not saying we can’t have our opinions. But, as mama always said, if you can’t say something nice, say nothing at all. And faint praise doesn’t make it nice.

    • @ericjacobson6821
      @ericjacobson6821 5 дней назад +1

      didn't slam anyone. Constructive criticism is a dying idea. I'm blunt and to the point, don't beat around the bush or give participation trophy's to anyone. If you can't learn from a comment, what good is ANYONES OPINION...... including one's like "if you cant say anything nice...."

    • @dian3145
      @dian3145 5 дней назад +1

      @@ericjacobson6821 I was in management for over 40yrs. I know what constructive criticism is…
      State desired results
      Describe actual results
      Offer insight into improving results for the future (the constructive part, the learning part)
      No one wants a participation trophy, except for the parent living though their child. Doesn’t apply here.
      My husband often says he doesn’t have a filter. What he doesn’t have a a desire, or the ability, to pause before he opens his mouth. Doesn’t make it ok.
      I know I won’t change your mind.That’s ok. No need to reply.
      And saying something nice is a life lesson, not an opinion.

    • @jehhuty
      @jehhuty 5 дней назад +4

      ​@@ericjacobson6821 there's absolutely nothing constructive in your comment. Nada. Zero.

    • @aberba
      @aberba 4 дня назад

      I think he exaggerated the problem to make a video to justify the process.

  • @woodturner1954
    @woodturner1954 5 часов назад

    Why is it everyone who spends a little or a lot of money and time making something thinks he's going to change things forever? So you spent time and money to produce a product that maybe, some folks will use. Hope you make money at it but it does not change things forever or for everyone. Be realistic. I will still make my cutting boards (sick of them) and inlays from scratch cause it makes it completely mine.

  • @acerjuglans383
    @acerjuglans383 5 дней назад +14

    Okay......but when all is said and done, who's buying a $400 cutting board?

    • @gardeninggonewild4842
      @gardeninggonewild4842 5 дней назад

      That is the golden question. Who is buying these outrageous priced cutting board? Who is yer market? How are you marketing these $400 cutting boards?

    • @steelsunpi
      @steelsunpi 5 дней назад +4

      Just walk into Crate & Barrel or high end kitchen and gift stores and you'll see the kind of suckers, I mean customers, that pay out the wazoo for stuff like that.

    • @allboutsean5483
      @allboutsean5483 5 дней назад

      A lot more than you expect.

    • @cutting-it-close
      @cutting-it-close  5 дней назад +5

      Why does it have to be $400?

    • @miraclo3
      @miraclo3 5 дней назад +6

      Rich people. The same kind of rich people that remodel a perfectly good kitchen because they don't like the style.

  • @justacoupleofkids320
    @justacoupleofkids320 2 дня назад

    You’re definitely a problem solver…