BROKEN BOLT IN KTM SHIFT SHAFT. EASY REMOVAL

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  • Опубликовано: 29 янв 2025

Комментарии • 29

  • @KyleManley-b4n
    @KyleManley-b4n 3 месяца назад

    Such a common problem for all ktms with this bolt setup. I had to drill mine out and tap the threads again. I believe it was a 13/64 drill bit the bolt itself is m6x1.0x16mm. I think the most critical part of the process is making sure the threads are very clean so the thread lock will actually seal and not dissolve from any grease. And with the thread lock less is better you don’t want to load up too much just a couple drops. I just ordered a new shifter looking for the nordlock washers now that ktm recommends

  • @levistewart840
    @levistewart840 2 года назад +2

    I used the second method worked great

  • @orangecake9003
    @orangecake9003 4 года назад +2

    you gave me confidence , thank you

  • @tonyc9050
    @tonyc9050 2 года назад +1

    What size drill bit?

    • @ZonaEnduro
      @ZonaEnduro  2 года назад

      You need a small one, the hole must be a little bit tighter than the torx head.

  • @andymike6575
    @andymike6575 2 года назад +1

    How many inch-pounds is the torque spec?

    • @ZonaEnduro
      @ZonaEnduro  2 года назад +1

      Only God knows… 🫠

    • @andymike6575
      @andymike6575 2 года назад

      @@ZonaEnduro haha I just looked it up in the service manual. Says 10 NM which is 88 inch-pounds. Seems a bit much for such a small bolt tho

    • @ZonaEnduro
      @ZonaEnduro  2 года назад +1

      Thanks! I’ll set the “hand” for torque specs! 😅

  • @greekaussie317
    @greekaussie317 3 года назад

    Great video worked for me!!!

    • @ZonaEnduro
      @ZonaEnduro  3 года назад

      This method works every time!

    • @greekaussie317
      @greekaussie317 3 года назад

      @@ZonaEnduro I wish I could send you a photo

  • @mecalpsha4473
    @mecalpsha4473 4 года назад

    GREAT work!

  • @Marcnolan45
    @Marcnolan45 3 года назад

    I need help !

  • @falcy2889
    @falcy2889 4 года назад

    Man I was about to replace the oil in my newly bought KTM duke bike I bought it as seconds hand and the the bolt broke right in I was able to remove it but every bolt in it seems very fragile and soft? Have you came across something like this?
    Do you consider KTM bolts fragile?

    • @ZonaEnduro
      @ZonaEnduro  4 года назад

      We do Hard Enduro stuff. A rock probably snapped the gear lever.

    • @ZonaEnduro
      @ZonaEnduro  4 года назад

      And yes, the new KTM's and all over 2018 bikes are so fragile... All parts made in China and low quality check... But hey, this is the new business... Selling parts as many as possible!

    • @ZonaEnduro
      @ZonaEnduro  4 года назад

      And yes, the new KTM's and all over 2018 bikes are so fragile... All parts made in China and low quality check... But hey, this is the new business... Selling parts as many as possible!

    • @falcy2889
      @falcy2889 4 года назад

      @@ZonaEnduro Yeah... Love the brand though furthermore I think the previous owner insanely overtightened it

    • @ZonaEnduro
      @ZonaEnduro  4 года назад +1

      @@falcy2889 yep. The bolt was slightly slim at the break point

  • @JmillerKiller
    @JmillerKiller 9 месяцев назад +1

    Same problem thanks for the inspiration

  • @flosim5087
    @flosim5087 4 года назад +2

    Bajaj quality at "premium" prices....

    • @ZonaEnduro
      @ZonaEnduro  4 года назад +1

      Classic for KTM!

    • @orangecake9003
      @orangecake9003 4 года назад

      it's like saying 1.humans and apes are the same .

  • @gdrozd555
    @gdrozd555 4 года назад +1

    Make sure you put loud, stupid music over your voice so we can't hear what u say

    • @ZonaEnduro
      @ZonaEnduro  4 года назад +1

      Was a mistake.. in my headphones sound good, but on other devices... Poor sound. Sorry.

    • @serow6
      @serow6 Год назад

      @@ZonaEnduro the advice is sound thank you for sharing your technique!