Installing a PWM, pulse width modulator in an ammo box.
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- Опубликовано: 15 авг 2020
- Steps i took Installing a PWM, pulse width modulator in an ammo box. To be used with a modified trolling motor that will eventually power a kayak.
10 AWG SAE to SAE 2 Pin Quick Disconnect amzn.to/3pL4y0R
Waterproof Dual USB Charger Socket Power Outlet amzn.to/3w9RrHP
10-55V 100A 3000W Motor Speed Controller Reversible PWM Control Forward and Reverse Controller amzn.to/3GCr9To 
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This has to be the best PWM video out there. Not only was it informative and detailed but it also was very entertaining. You mentioned to make sure the polarity matches on the sidewall ports and the quick connect ends which hopefully saves me some time. I have noticed that a lot of the SAE cables don't match the sidewall ports as far as polarity goes. I plan to make use of adapters and also resplicing the ends as needed.
Good deal. Good luck on your project you can do it 👍
Hi mate I'm very Impressed with your presentation bloody good work nicely done very neat ✔️ 👍 PWM SPEED CONTROLLER WITH MODULATOR
Thanks , hope this helps someone build their own
Don't ever comment however, great video exactly what I was looking for. Very well explained with good visual. Thank you!!
Thanks so much for the kind words. Hope it helps you out.
Very nice, good advice in there, entertaining too!
Glad you enjoyed it!
Yes sir built the exact same thing for a plasma track for my plasma torch .. works great !!
At-a-Boy, that's using your noodle 🐓👍🏻
Explained very well. Thank for sharing.
My pleasure!
Thanks for sharing!!! nice idea...
Sure thing. Thanks for watching
Great video…Thank you . I m going to do exactly as you did,
Glamor liked it . Good luck with your project
Fabulous video.
Glad you enjoyed it!
Great video!! Thank you for taking the time to show others how its done.
Hey thanks for watching I appreciate the compliment glad you liked it
Will this work on any minn kota trolling motor? I dont have a C2. I have a older 50lb thrust. 0 to 100 on the twist handle.
Kelly the pwm should work on any DC motor. Your bypassing the control in the head and using the pwm to supply input power to the trolling motor good luck with your project
@@TheRustyRooster I totally did,thank to your video.
@@kellykirby8857 thats good news
How's she goin'? Nice job installing the PWM and those connectors for the motor and battery are rocking it!!! Now that is a nioe set up and extending the battery life is just gravy!!! Take care!!!
Hi thanks for checking it out Grampie I really appreciate it
Great job! The symbol 1 is for reverse direction and other 11 is for forward direction.
🐓👍
Thanks Rusty, believe me when I tell you ( this might as well be (Chinese checkers) BUT you my friend simply made this so I think I have a shot, others I watched I stopped within 5 minutes Maybe they thought all their viewers were electricians you simplified this every step and I appreciate you for it & I hope people give you a subscription, makes NO sense when someone can use content provided & not leave a comment, thank you, sub or nothing !! ENTITLEMENTS yes young and old alike today think , damn I'm getting off track 😁 thank you 🇺🇲🦅🌍⚓ USMC
Thanks a bunch Bruce, so glad it helped you out . Good luck with your projects
@@TheRustyRooster trolling motor comes with four feet of cable now if I buy a set of 10 gauge jumper cables 5 ft long could I still use 10 gauge wire I see some sights saying under 10 ft of length 10 gauge is fine but if you extend 10 ft or longer from your battery to the trolling motor then you have to go to 8 gauge so will I be fine with 10 gauge wire at 9 ft ? Battery is lithium 100 ah trolling motor is rated at 40 amps an hour so your knowledge is greatly appreciated thank you👍🇺🇲🦅🌍⚓ USMC
@@bruce9648 well Bruce I think you should be fine at 9ft
@@TheRustyRooster THANK YOU Rusty !! Have a great weekend 🇺🇲🦅🌍⚓ USMC
Great video! Very detailed and to the point.
Thanks Jack I really appreciate that I'm new to this youtube but I'm learning
Good video
Thanks
I gotta bring my motorcycle by the shop 🏍️
You a biker now Willie, bring it we will get ya going
Hi there mate love the video and the amount box build ,,,but the heat sinks should have a brushless computer fan and some ventilation slots cool air in and warm air out ,,,,,,,for the cooling the heat sinks they do get very warm,,,,,it's just a precautionary measure ment so the it would not burn out.,,,,😊😊😊
Thanks, i agree with ya, but for now, we are still enjoying it. I haven't had any overheating as of yet I'm sure it will at some point
We I just need to know in case you need to cool it down,,,the computer fan's are 12volt there very quite 😀 😄 😉
I went a step further and drilled holes along the length of the upper portion of the side of the box,fabricated a deflector from Lexan,siliconed&screwed deflector over holes.installed cooling fan with zip ties over the Pwm with a weather resistant switch.splash proof not water proof but aids in cooling unit which gets hot.duel purpose box used with trolling motor & converted Manuel to electric downrigger.
That's an awesome idea how's it working out for you
@@TheRustyRooster works so far time will tell .only down side had to put bug screen in vent holes and clean it occasionally.
Best of luck with it. All we can do is try our best and see what happens.
Thanks for the terrific video and suggestions. Great audio quality and camera angles. What PWM did you use and any reports of longevity? Any problems with heat build up inside the ammo box? Thanks again.
Pwm is still going strong used it last weekend, no heat issues as of yet. Thanks for the comment 👍.
This video is amazing! I feel confident that I can do this myself. Thank you! One question...I’ve heard that the circuit board can generate heat...should there be some venting in the box?
I've had mine a few years. Haven't had it over heat as of yet. Have ran 3-4 hours with no problem.
I'm glad you found this video helpful
I'm wonderin where he is going to set that box in his kayak, between his legs i guess to operate the switch. I'm doin the same except i want smaller switch mount somehow. I like that box though, you made me feel better about taking on this project. I'm up here in Fairbanks Alaska so i have all winter to think about it.
John, I'll check with him and see if he can send a picture of where he mounts the box when in use.
I keep a magnet on my work table, so when , I drop a screw, since I can't see well, I can sweep the area with the magnet and find the screw. it even works in the grass. a not came off of my riding mower. I put the magnet on a string and drug it around, where I had cut, and in about 5 minutes, I found it.
Heck yeah tanks a great idea
Fantastic video! Can older trolling motors work with PWM or does it require a recent motor technology. Might be a silly question, but Idon't want to walk down the wrong path too far. Thx for any help.
Thanks for watching Michael, yes you can use a pwm on older trolling motors.
Very well explained ! Why are the replies not visible ?
Thanks Ron. I'm not sure about the replies
@@TheRustyRooster- G'day ... replies are now showing. Maybe it was a YT glitch.
Nice video ! And a great job . What is the wire gauge ? Thanks
Hi, thanks for watching my little video. The wire guage and connections I used were 10 guage
THANK YOU FOR GETTING BACK TO ME, I HAVE ANOTHER QUESTION FOR YOU, I HAVE A TROLLONG MOTOR BUT I CANT WIRK OUT HOW TO OR WHAT TO DO WITH THE OTHER WIRES IN THE HEAD THAT CONTROL THE FORWARD AND REVERSE AND THE SPEEDS, I SEE IN YOU CLIP AT THE END YOU PUSHED THEM INTO SHAFT, BUT THATS DOSENT TELL ME HOW YOU KEEP THEM ON, AS OTHER VIDEOS I WATCH ALL HAVE THE HANDLE STILL ON AND TURN THAT TO FULL TO MAKE IT WORK, HAVE YOU ANOTHER VODEO I COULD WATCH, IM NEW TO ALL THIS AND HAVE JUST BEEN LOOKING AT LOADS BUT I LIKED YOUR, CAN YOU HELP
My email address is on my about page, drop me a note and I bet we can figure it out. Pics of what we're working on?
I terminated the controller in the tiller handle, those wires I tucked in aren't used anymore
Do you use a breaker and if so, where does the breaker go, out from the battery or, by switch?? Thank you for your time, Paul
I installed mine at the battery
What size fuse or breaker do you use on your trolling motor😊
That's been a while, i want to so 20amp, match it to the draw of your trolling motor
hi great vid 👍👍can you please tell me how many ohms that potentiometer is please? I have the same PWM but lost the controller knob. Thanks
Thanks, wish I could help. I nolonger have this, someone wanted it more than I did $$
Quick question, how did you get the nob off the speed control? I have the same one and I’ve been trying too figure out how too take the nob off, is it something too do with the nut that’s on the barrel of it?
On mine the nob was on a notched shaft and I got a screw driver behind it and pryed it off gently. The nut you see should mount the switch to the case. Hope this helps.
Great build. What are the connectors called that you drilled holes for?
Thanks for watching i appreciate it
Here is the link for the connectors I used
www.amazon.com/dp/B07TNZ4T5F/ref=cm_sw_r_cp_apa_fabc_tos9FbNE1F94Y
@@TheRustyRooster Its going to rain the whole weekend. Guess what I'm making lol.
Great job. Just curious... Why did you put his controls on the but end of the box and not the top? I'd thought the top would be easier access.
No particular reason other than it worked for my application.
I like a top configuration too but wou worry about splash from paddling. I'd also incorporate air holes and may an extra fan.
i could be wrong but that modulator has a lot of vent holes in it so it needs air circulation to stay cool !
Sure not going to argue that fact, I open the box several times while in use and its yet to feel hot. But very good point i did want to do my best to make sure it stayed dry.
I'll let ya know if I ever have a heat issue, hasn't happened yet... Fingers crossed 🤞
Do you have a parts list/links that you can share with us for the build?
I am looking to do the same thing but would need to know what to pick up at the store!
2- CERRXIAN 60cm 10 AWG SAE to SAE 2 Pin Quick Disconnect with Cap Power Automotive Panel Extension Cable with Screw Holes for Solar Panels Battrey
A PWM matching your power requirements
Ammo box from Walmart
Velcro
Wire terminals
I think that covers it each project is a little different
can i ask do you need to put a fan inside to keep it cool, or will it be ok without /?
I haven't need a fan in mine but I know of others who added one. Don't know if they truly needed it or just added it.
I've always wonder if you could explain what percentage of battery you save if you running the trolling motor at 50% power, what are the amps drawn with and without a pwm Both running at 50%? i know at 100% power they both draw the same amount of power but the pwm its supposed to save battery so at 50% power how much power or amps are you saving, hopefully you understand what im trying to say .
All good questions in short, I don't know but surely we could setup a test and find out. I'll see what we can come up with. Thanks Rodrigo I'll l study on it
My trolling motor switch sends 100% power at every selected position. 1-5. In position 1, 100%power goes to the motor but approximately 80% is diverted to coils and wasted as heated energy. Position 2 would be a 60%waste and so on.
With a pwm, there is no wasted energy. Set your original switch on position 5 and control the speed with the pwm. Your battery life should increase, especially if you troll around in lower speed settings! Hope this helped.
hello, I wanted to ask a question, the battery connections are identified, but the motor connections are not, and curiously the symbols that are above in Chinese are confusing me because the character next to power + is equal to the negative of power input, and you turned it on bat - black, bat - red, black motor, red motor, how did you turn it on is the correct one, alternating, from left to right is red, black, red, black? thanks
It's been a while since I've looked at one. I did 2 videos on this think I coverd it in the 2nd one.
hi great setup. but I have question: how do you control or change the direction? you have to use one hand control handle, and another hand to control the speed? thanks
All controls are mounted on the box including forward and reverse. I set the box beside me on the right and stear with left hand.
@@TheRustyRooster thanks for your reply. so you have to use 2 hands, right hand control the speed and left hand control the stear to control the direction.
if they design the PWM can put inside the head-with-handle box. (same as before switch inside the box), just one hand to control the speed and direction using handle, that's would be perfect. do you have any idea or suggestion? thanks again
I usually just set the speed and let it stay there im not constantly changing it
@@TheRustyRooster thanks. I am thinking: if we could make another wood or plastic (hard and strong) box with long bar or stick as handle, put PWM inside box to replace the existing head. And make that box with 2 holes. One hole for turn-on-off switch. And one hole for adjusting for speed button. (Btw. I have exactly same as your setup. But is not convenient because have to use 2 hands to control). Thanks again.
@@HOLYCOWNIPPLESS great idea. I think you can make it happen. Good luck.
Can I get info so I can purchase the box please - I gotta do the same thing as my head is shot?
Messaged the info to ya.. good luck with your build
Do you think there is need for ventilation in the box? How much heat does it put out?
Last time i ran mine was mid summer in the ammo box it seemed to be fine when i checked it. a lot of guys seal these up air tight to use on kayak to keep water out. thanks for watching
Let me know how yours turs out, good luck
Where did you find the 2 pin power connectors?
Amazon www.amazon.com/dp/B07TNZ4T5F/ref=cm_sw_r_cp_apa_glt_fabc_G0D2QBB16AHZJJXR5HRH?_encoding=UTF8&psc=1
Somewhat related, what size battery did you use? I am still a little uncertain on that. As in the amp hr rating.
I'll get you the specs on my battery when I get to the shop this afternoon
Hey Richard the battery I'm using is 101 amp hours
I wound up going with a 122aH battery
@@2fast4sum Woo-hoo
More time on the water. How did your box turn out?
Would it heating up inside the box
I have not had an over heating issue with it yet. Thanks for watching
Where did you get the pwm?
Amazon has them, couple different sizes depending on what your driving with it. Just figure out your max amp draw
Hello, good morning, greetings from Colombia, I have an electric motorcycle that weighs 60 kilos, it has a 90v 1000watts 11A dc 4500rpm motor, if this 5000w PWM module works for you, thanks
Hope it works out for you. I'd Ike to see it
Ready thanks this is my channel I will be uploading a video doing tests with a 2000w 40A ruclips.net/video/LZlJ5jqqrBo/видео.html
@@TheRustyRooster Ready thanks this is my channel I will be uploading a video doing tests with a 2000w 40A ruclips.net/video/LZlJ5jqqrBo/видео.html
How much will you charge me to make me one and send it to me, Sir?
Hey buddy, I don't want to say no yet. My email is on my about page. Drop me a line.
Is there a thunderstorm going on outside?
Yes as a mater of fact I did have a storm blow in. Thanks for watching
@@TheRustyRooster no problem. You solved a great delima for me so thaks for recording.
Thanks Joe.
Rusty, that box is WAY too small!
Hey, ol-buddy, tell me more. Are you referring to the ammo box?
It's been working well for us. It hadn't over heated on me yet.
PLEASE no music
Thanks for the feedback Bruce. I'm learning , making a video is harder than this project was to build. I truly appreciate your comments
PLEASE PLEASE PLEASE no music
Thanks Bruce I'll try and do a better Job