Tools, Glorious Tools! #10 (Part 1) - Shop Made Gear Cutters - The Sharpening Tool
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- Опубликовано: 9 июн 2024
- Hi Folks,
A little mini-series on shop made gear cutters - please do enjoy Part 1, more to follow shortly.
Cheers,
Chris.
________________________________________________________
A very special thank you to Patrons:
Sinking Valley Woodworks (www.sinkingvalleywoodworks.com)
Glenn Trewitt
Mike Manfrin
Christopher Warnock
Guy Loughridge
Charles Frodsham & Co.
Peter John Richardson
Adam Slagle
Tim Bray
Dan Keen
Samuel Irons
Sean Kuyper
Matteo Neville
Daniel Cohen
Larry Pardi
Olof Haggren
Stassinopoulos Thomas
Florian Ragwitz
Andrew Smith
Bernd Fischer
Sam Towne
Jack Cause
Jeremiah G. Mort
Andre van Soest
Matthew Middleton
Thomas Veilleux
Dave Seff
Robin Haerens
L'Enfant Watch Company
C. A. Patrick Voigt
Mark Coburn
Bogdan Dan
Steven R. Crider
Gary Levario
Pete Askew
Jeff Armstrong
Rudolph Bescherer Jr
Robert Petz
Ralph McCoy
Jim Popwell
Kaedenn
Bradley Pirtle
Alan Carey
PaxAndromeda
John A McCormick
Thomas Eriksen
Michael Hardel
Tim Ball
Dominik Rogala
Xanadu-King
Eric Witte
Peter
Grant Michener
Jonathan Teegarden
Steve Hossner
RuKiddin06
RobinP556
________________________________________________________
------------- Video Notes: --------------
File Downloads (Be sure to COPY/PASTE the links):
Clickspring Universal Gear Calculator: www.clickspringprojects.com/u...
Cutter Sharpening Tool Metric: www.clickspringprojects.com/u...
Cutter Sharpening Tool Inch: www.clickspringprojects.com/u...
Some top resources on Gear Theory:
John Stevenson's Blog Post - metalwebnews.com/howto/gear/ge...
WO Davis - “Gears For Small Mechanisms”: amzn.to/2Yj2Ben
JM Wild - "Wheel & Pinion Cutting in Horology": amzn.to/2HI6ca9
"Gears and Gear Cutting", Ivan Law: amzn.to/2FKmaUI
Tony's gear videos:
• Gears! - But Were Afra...
• 15T-M2 Let This Be A L...
Stefan on the subject of sharpening, and a discussion on profile error: • Toolgrinding: Resharpe...
Mr Pete's Gear Videos:
• SHOP TIPS #192 Intro. ...
• SHOP TIPS #199 Making ...
• SHOP TIPS #200 Making ...
• SHOP TIPS #197 Gear Cu...
• SHOP TIPS #194 Cutting...
• SHOP TIPS #193 Cutting...
Andy Pugh's Gear hobbing video's:
• Hobbing (Gear cutting)...
• A New Gear for an Old ...
"The Watchmakers' Lathe " Ward Goodrich - amzn.to/2Wijchr
Hugh Sparks - www.csparks.com/watchmaking/C...
"The Clock & Watch Makers Guide to Gear Making" Porter - amzn.to/2xuFP7I
Online Gear Generator: geargenerator.com/
Alan Pinkus’s Gear Generator - www.micro-machine-shop.com/gea...
Matthias Wandels gear generator: woodgears.ca/gear_cutting/tem...
(Amazon Affiliate links)
Cameras:
Panasonic GH5 - amzn.to/2rEzhh2
Panasonic X920 - amzn.to/2wzxxdT
Books:
"Wheel & Pinion Cutting in Horology": amzn.to/2HI6ca9
"Solidworks 2013 Bible": amzn.to/2FObS1D
WO Davis - “Gears For Small Mechanisms”: amzn.to/2Yj2Ben
"Workshop practice Series": amzn.to/2WgeGh0
Tools & Shop Products:
Optivisor Headband Magnifier: amzn.to/2HFg1FU
Norton 1-by-2-by-8-Inch Fine/Coarse India Combination Oilstone, Red: amzn.to/2tTEPb0
Hegner Scroll Saw: amzn.to/2IhteVW
Digital Caliper 6 inch/150 mm Electronic Vernier Calipers: amzn.to/2EArNRU
Generic Dial Indicator 0.001": amzn.to/2FOFTyF
Interapid Dial Test Indicator: amzn.to/2FPInwH
Saint Gobain (Norton) - 4 Arkansas Stones + case: amzn.to/2HCOAMX
Dormer A190202 Jobber Drill Set, 1.0 mm - 6.0 mm x 0.1 mm Size: amzn.to/2DR5fdb
Dormer A190203 Jobber Drill Set, 6.0 mm - 10.0 mm x 0.1 mm Size: amzn.to/2ITfeTa
YG1 NC Spotting Drill 8% Cobalt HSS 1/8 to 1/2" 120 Degree 5 Pc Set CNC Machine: amzn.to/2G7ylv6
Hegner Scroll Saw: amzn.to/2IhteVW
Blazer GB2001 Self-Igniting Butane Micro-Torch: amzn.to/3f5Gzlh
Magnetic Base Adjustable Metal Test Indicator Holder Digital Level 14" - Tool Stand: amzn.to/2PkyoTV
Anytime Tools Angle Block Set 1°, 2°, 3°, 4°, 5°, 10°, 15°, 20°, 25°, 30° Precision +/- 20 Seconds, Machinist Tool, 10 Piece Set: amzn.to/2QFqM2Y
Consumables:
Super Pike Saw Blades Size 3/0 pkg of 144: amzn.to/2uI0QdT
Blue Matador Abrasive Paper: amzn.to/2IAFiBT
Bergeon Professional Cleaning Rodico: amzn.to/2NwcM6y 
Развлечения
I remember This Old Tony's episode on involuted gears being... complicated. This series will most certainly be interesting.
Always a good day when Clickspring uploads
One of my favorite youtubers/ people. The clock build was amazing, I rewatched the whole thing about 3 times
That rod is so fitted that side fumbling is effectively prevented! :)
Awesome work, Chris!
Is the encabulator the next project? With or without the turbo?
Hey Chris! I'm currently working on a PhD focusing on gear theory. It is always wonderful to see what many machinists are doing with the technology and the approximations being made. I'll be sure to share this video with my supervising professor. Thanks for the great video!
Always got time in my life for 12 minutes of Clickspring video even it's unlikely I'll ever attempt to cut small gears. Great video, thanks!
I like that these videos are essentially both a tutorial and a work of art accessible to anyone with a passing interest.
Does this guy put together the best voice over video you’ve seen or what? Must have a side hustle as a English Professor
Making those single-cut knurled brass knobs is just Chris showing off. And I love it.
Thanks Chris - although making cutters is never something im going to experience, i really enjoyed this video. You attention to detail is captivating. Appreciated.
As always your presentation is flawless. Thanks for this.
Thanks for watching Rick :)
i think that the guy whose patron is a WATCH COMPANY is really trustworthy in terms of gear cutting
this is something i personally think is worth mentioning and JEEZ it is an award in itself
Excellent video Chris. I spent over 30 years working for a gear cutting machine manufacturer. They made machines to cut hypoid gears for the rear end of the automotive industry. Also Kozo Hiraoka, a Japanese live steam modeler showed how to make gears using the same method you are going to show. I'll be watching with anticipation for the next video.
Your cinematography and editing are as as beautiful as your machining! Great work as always!
What a really fantastic tool and video. Great work Chris!
Thanks Bill!
So much useful information in a span of only 15 minutes.
The videography is on par as always.
Thank you Chris, you're a true polymath!
*Edit*
Presentation
OMG, that toolrest with the HSS to profile the brass knobs was a brilliant solution to get the ‘dome’ shape you wanted, truly awesome.
Things are gearing up!
My Roloff Matek "Machine Parts" book is my mechanical engineering bible. The chapter on gears is one of my favourites.
Another freaking masterpiece. Few other videos get me so excited when I see them pop up in my RUclips list.
Rabbit holes and Clickspring...two peas in a pod!!! But don't we love it!!! 🙂
Such a beautiful video illustrated in precise and clear way, good job. Im your fan from Philippines working on merchant ships as machinist ....
Hi Chris
When I made one of those gear button arrangements, I was defeated by the "rolled" edges of the buttons! Thanks to your ingenuity I can get around that hurdle. Thankyou for sharing 😊
So pleased to hear that mate :)
I have to admit that I just smile while I watch your videos. They are that much fun.
Great Video, and now I am starting to understand what those buttons are to be used for... Thanks, and looking forward to the rest of the series
Going to come clean...I always just thumbs up these incredible videos before I even watch them. I just know I'm not going to be disappointed. Thank you for the great work you have given us.
I do the same
I'm constantly amazed at not only the quality of your work but the planning that you do, beforehand to maximize functionality. The rest of the world would be stuck doing several iterations to arrive at a solution that combines multiple features into a single tool.
🤩🤩🤩🤩🤩 hat's off master Chris, as usual.
Making tools is my favorite thing. I am a machinist with genuine interest in everything on this channel. I only say that to preface saying that I sometimes put this channel on to just zone out to and sometimes nap. Very much like watching Bob Ross when I was younger. It's so chill here.
Very interesting... can't wait for part two
Awesome video. I just cut my first 2-inch, 30 tooth gear. What a satisfying experience, especially since I was within 3 tho of spec. Next, I'm going to attempt to make a basic clock mechanism, but I'm not expecting much. Thanks for sharing your knowledge and giving a ton of inspiration. Can't wait for the next video. Cheers!
Thanks Chris.
Man, your tools always come out looking absolutely gorgeous.
Hi Chris. Another well presented video
Everyone needs that.
So this is a tool to make the tool that makes the gear. Nice.
Simple but brilliant thanks
Thanks Chris,
Just brought Ivan Laws Book last week, and have started reading and feeding everything into Solidworks 2020. Your timing as always is divine, This will be a set of videos that I will follow intensely thank you for your time showing Meer mortal workshop hacks how to achieve professional tooling. Regards Beagles.
Great to have you watching mate :)
Uri Tuchman: Posts a home-made gear hob after a ton of issues.
Clickspring: "Hold my machine oil, mate."
I remember looking through the Machinery Handbook at the gear section and there is a lot to take in. That was probably 40 years ago. Getting the tooth profiles correct to transmit power at higher speed is obviously important but for clocks it sems to be different. I have made a two metal clocks and a few wooden ones and I have always used lantern pinions and somehow got away with it.
That is a great design.
You sir have skills beyond most on this planet, thanks for sharing them with us, cheers.
Next level genius!
Great idea it makes sharpening much more consistent a double check of the position before you start should be the all you need 👍👍👍
Love your work Chris always a joy to watch.
… AND a calculator? Oh bless you sir (wipes eyes and then honks nose into handkerchief).
Fantastic work as always Chris!!! I’ve been in the process of making the tooling for the cutters, thanks again for the tips and help along the way
I understood almost nothing of what you said, but it was fascinating none the less.
Its quite a pleasure learning new ways to approach tool design and manufacturing for these videos.
Love these videos so much attention to detail. really helps my ocd
Wonderful. Looking forward to the next one.
Cool project!
it's truly a joy to watch you work. ❤
Great video. good job
Fantastic idea for a mini series of TGT, I am just gathering all my old trade training books and I firgot how good they were. As I follow your take on gears it will no doubt be even more interesting.
This is going to be a fantastic series. A bit of a dark art for me!
…..an upload from Clickspring and Administrative Results in the same day? Happy Father’s Day to me.
You make it look so easy.
This is just awesome
Высшее инженерное искусство. Очень жаль, что видео так коротки, захватывает на 100 %
Спасибо.
Waiting for the next episode! Another really good reference for all things to do with gears is the andysmachines channel on youtube.
Awesome Chris.
Hey cris! What an awesome video! Making gear cutters always seemed impossible to me to do In the home shop but you prove me wrong again, can’t wait for what’s coming! Ps, could you ever do a video of making a video of you making a part or a piece with just only music and show every bit of machining of it? You always put so much effort in your machining I think a lot of people would like this! This old tony did a video like this a while back with a vice handle or something and it made for a very enjoyable video. Thank you again for the awesome video!
Excellent video, as usual from you! Thanks for making the drawing for this tool available. I plan on making one this size, and a larger one for 1" cutters. Looking forward to the rest of this series 🙂
Great video
Love it
inspiring stuff. ❤
11:50 Ick! Than hurt me right through my spine 😁 cheers!
great work i love tool making vids would love to see a quick 5min on the books you use
Neo level!
Nice!
Nice job, thanks for sharing!
Hi Mr new to ya channel just subbed in. looking forward to a quick look around your workshop 👍 🇦🇺
Awesome, just what i was looking for a solution to. Many thanks
ToT GEARS!! Video, learned me how to gears. =)
поражает уровень знаний и мастерства. высочайший уровень и теоретических и практических знаний
Girl, wake up! It's 4am - new clickspring dropped
Всегда жду ваши видео. Металлообработка высшего качества!
How do you not have millions of subscribers?
Amen!
Can you do a guide to ornamental hand turning on metal lathes please.
You had me thinking this was a colab with Uri from the style of the title card.
Merci
Комментарий в поддержку канала и ролика, а также труда мастера.
11:51 AAAAAHHHHHHH
Nice
Прекрасная работа.
Thanks for the informative video, I was looking forward to this one. Do you know if a shop made involute cutter can be used with the same method for an internally-toothed ring gear? The gear cutting will need to be done on a shaper of course, but as far as making the cutter goes, I can't seem to find anywhere that discusses the button method if it can also be made to cut ring gear cutters.
I’d like to know the answer to that question
There is a dimension missing from the drawing of the alloy block.
Well, there may be more, but the placement of one hole is only detailed in its position relative to the edge, but not from the end. Dimension of 4.65 is given from the edge of the block, but no dimension from the end, unless I am not seeing it! Posted on Easter Sunday 2024.
You do a great job and I enjoy your videos. I have been considering becoming a patreon but the prices are not visible as they are covered by the 'join now' button.
I really like this style of gear cutter. Would it be possible to make them with more teeth than just four or is there a reason for that? Also, this cutter can only make an approximated involute tooth shape with using those circular cutting inserts to make it. Is there a way to get an actual involute profile? Only ways that come to my mind are using either a pantograph or a precise CNC milling machine with a grinding bit to make a speciallized form tool. But I also thought about making those round cutting inserts at an angle to get an elliptic shape, which might more closely resemble an involute. That will involve a lot of maths or CAD magic though.
Just what I need:
Gear cutters!
Then, I will need the lathe, tool holders, various metals, cutting oil, and so much more!
You see, I already have the projects: sewing machine stuff! I have a machine just old enough to not be 100% plastic. However, they did make the weakest gears from a nylon or plastic. It is the intersection of a vetical axle and a horizontal axle. Both gears are beveled. The cuff of the gears of a steel, but the beveled gearing is fitted over the cuff and is made from PLASTIC OR A CHEAP NYLON!!
Even back in the mid-1980's, sewing machines were designed to break. Now, 30 years later, the replacement parts are not even cut with an involuted edge on the gears! Crunch, crunch, cruch go the parts when they are placed into the machine.
It irritates me so much that things are designed to break. Then, when I take it in for repair, the problems are made worse because a squeeze pun to hold another gear on the shaft was partially drilled out! I managed to break that cast iron gear while attempting to get it out. I hope CA glue is strong enough to hold that balancing wheel together while sewing, at least until i can make another balance wheel... actually, it is called a Thread Take Up Gear.
Oy!
Як завжди вельми приємно дивитися та насолоджуватися якісною та охайною роботою Майстра!
Це надихає!
Так тримати!
Боже бережи Вас!!!
🤝🇺🇦
I see Clickspring, I click.
Hi Chris, is it 360 brass you use in your projects?
Is everyone just gone look over him digging into his own nail at 11:49
It's just like testing knife sharpness by shaving your forearm.
Do you ever use auto-reversing tap drivers?
Would you consider the Gingery books to be a good investment?
عمل رائع هل استطيع الحصول على هاذا البرنامج
where do you get your paper washers?
What, no guilloche on the aluminum plate? :D
Next vid
Commented on Uris video. Then you make one. You guys are trying to confuse me.