Restoring a CNC machine! (Vertical Machining Center)
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- Опубликовано: 8 апр 2015
- I use this CNC to make my high quality hunting / camping / survival knives: store.goughcustom.com/
For the past year or so I've been looking for a good way to get some CNC machinery into my shop to help with making knives more efficiently. At around Christmas time I found this 1994 Fadal VMC10 for sale in Ottawa and got an excellent deal on it.
It was in poor condition when I bought it, it had been mistreated and not maintained properly, so over the last 2 months I spent about 130 hours doing remedial maintenance and repairs to the machine.
The work I did included:
1) Stripping the base, column and saddle of the machine to bare metal and repainting them
2) Removing rust and contaminants from all the motion hardware
3) Replacing the Y axis grease system
4) Purging and testing all remaining grease systems
5) Re-tapping the power transformer for the correct voltage
6) Replacing the pendant power indicator
7) Replacing the spindle motor fan and filter
8) Re-finishing and repairing all the way covers
9) Installing a new Z axis way cover
10) Cleaning dried coolant and chips off the whole machine
11) Installing all new stainless fasteners
12) Repairing a busted end cap on the X axis linear rails
As well as a lot more! I had a lot of fun during this whole process. This is a pretty awesome piece of machinery and it's a lot of fun to pull something like this apart and see how it ticks!
A machining center is basically a large milling machine that also has the capability to change tools automatically. They're incredibly productive machines when used correctly and I plan to use this one to help make nearly all the parts for my knives!
If you guys have any questions I'm always happy to answer them in the comments! Thanks for watching!
-Aaron - Развлечения
I usually skip the time lapse, but not on restoration videos. Especially one like this. This one was actually pretty peaceful to watch. Great job man, turned out great.
Thanks mate! Glad you liked it!
Nice to se someone taking care of old machinery instead of just buying new. Keep up the good work.
Erik Hedblom Thanks Erik! The machine has treated me very well so far!
Thanks for the update video. I am looking forward to see you use the machine to make something.
Take care,
Anthony
antman29able Thanks Anthony! More videos of this machine coming soon
I hope this lucky machine returns the love, and gives you countless hours of productive pleasure. Great video, thanks.
Thanks John! The machine has indeed been running well and helping me make a lot of knives!
I'm a software guy who has trouble even constructing flat pack furniture so I'm in awe of your skill and knowledge.
I'm looking forward to seeing it in action.
I'm actually a software guy too (by day at least) I mainly work on enterprise web-applications (in Ruby and Javascript).
Like anything tackling this kind of stuff is largely a matter of not being afraid of it, being willing to research and getting some practice! I'm quite sure you could tackle it too after doing the research!
Glad you liked the video!
-Aaron
Oh, and it's so awesome seeing that machine being brought back to life!
Hatcher Knives Thanks mate, glad you liked the video!
Way to go Aaron! Love seeing the process and the antique 'sage green' is sooooo fitting!
Eric Au Thanks Eric! I was really pleased I was able to match the existing color so well, very happy with how it turned out!
I learned CNC 15 years ago on a fadal 40x20, good to see one brought back to new condition, happy chip making !
lunaticcycle1300 Nice! The 4020s are nice machines from what I've seen/heard!
Thanks mate, hopefully will be making chips soon! New compressor arrived yesterday!
Big step up from a hand filing jig - nice work!
Thanks for posting this Aaron, amazing work as usual and fun to watch!
Josh Rider Thanks very much Josh!
That was painstaking work, but a joy to watch (someone else do it...), respect!
Thanks mate! It was actually a lot of fun, although more than a bit messy!
You have the cleanest workshop I've ever seen, good job.
+ivan garcia Thanks mate!
Hello Goug! thank you for posting this video! this video is helping me pushing through my 1983 Kitamura Mycenter 1 VMC Repair progress! been a great learning experiences! hope to see more similar videos like this in the future! cheers!
+Alexander Lin Hey mate! You'll be pleased with the results once you're done, it's very satisfying using a machine that you fixed up yourself!
Amazing restoration! This video just gives a small glimpse of how meticulous you are. (Painting without a drop cloth and not making a mess!)
That is why I am such a fan of your craftsmanship.
Thanks for sharing...
Thanks very much mate! After using the angle grinder to get all the rust/paint off the machine my shop was about as messy as it's every been... Bits of red grease and grit stuck to all the walls and floor! Took a good mopping to clean all that up!
Thanks for watching!
Can't wait to see what you do with it! Amazing restoration!
Wyatt Lacey Thanks Wyatt! Videos of it doing work definitely coming soon!
Fantastic work! Looks good as new.
Thanks Maxwell! The machine will be getting more TLC soon with some new replacement parts!
Congratulations! Old Fadal are so sweet, great work!
russtuff Thanks Russ!
Cool machine. Awesome job restoring it.
+Arnljot Seem Thanks mate!
Beautifully revived! Great job man.
+Wes Sugg Thanks Wes! She's been ticking over nicely, doing great work, ever since!
That's Awesome! Looks beautiful, although I'm not sure I would have put that much effort into it myself, your really going to be able to make stuff now
This is the most satisfying thing I have watched in a long time! Thank you so much for taking the time to video it all! Keep up the good work :)
Johan Møller No worries Johan, thanks for watching!
Fantastic video! That is so awesome to see a well built machine come back to life
Thanks mate! I have another restoration video as well where I replace all the ball-screws and the spindle!
That things looks brand new! Amazing what a little paint and a lot of hard work will do.
Thanks mate! The machine gets used every day so it's always nice to have it looking nice!
Thats and amazing transformation, I wish I had the space and money for a machine like that. You did a great job and put a lot of had work into the machine and it appears that it has payed off.
Daniel Napast Thanks mate! Getting this machine is a bit of dream come true, I've wanted one for a long time!
That control box attached to it is so unbelievably cool
I know right!
A tremendous work of art! Welcome to the awesome world of CNC!
CNC Dude Thanks mate!
Incredible work on the CNC machine and video. Thanks for taking the time to post this. When the time comes for me to get a nice knife, I'll definitely be ordering from you. Your channel is a wealth of information and entertainment.
+pcruz8 No worries at all mate, glad you liked the video!
Great work mate, looks new! can't wait to see new video's from you!
Thanks very much!
Oh wow, good job Mate.
Excellent makeover!
GreeenApplez Thanks very much!
KEEP UP THE GREAT WORK. Do you think you could add in the description a list of tools, paints, sand papers, etc you used? I'm going down this path very soon.
Ahh a Fadal! I run one of those at work. Good machine. Great restoration
Tony Brewer Thanks mate! It was a lot of fun!
Amazing restoration! You have more patience than I do haha. I wouldn't be able to keep the shop so clean through all that.
Thanks mate! The shop was definitely pretty grungy at various points, nothing a vacuum and a mop couldn't fix!
I can't wait to see what comes next, great penmanship too.
BRpunkRock Haha, thanks mate!
Thanks for sharing this CNC machine restoration video!!
I'm also about to restore a Dynamite 3000 cnc lathe, never done a restoration will give it a try soon!
No worries Freddy! Take your time and work slowly and you'll do well! If you have any questions post them on the PracticalMachinist forum and send me a link! Between me and the others there I'm sure we'll be able to help!
You are my instant hero now
Excellent work and a beautiful monster machine
Thanks very much mate!
Awesome! Really interesting to see a VMC rebuilt like that, hope it really helps you out!
Brett Greenwell Thanks mate! I'm sure it will!
Very nice restoration!
+sinkhole40 Thanks mate! It's been running very nicely so far!
speechless...great job...I love people that r taking care and love their tools!!
keep it up
+GEORGE MOUFLIS Thanks George! The machine has been treating me very well since the rebuild so I'm happy!
amazing, you made it look like a new machine
+ron newton Thanks Ron! The machine is still running strong and doing great work for me!
wow. Nice job!
Hey there Aaron,
I've been subscribed for a while and always enjoyed your content. I think it's quite a challange to restore a machine this big and complicated, my respect for taking on the challange. I like how you take the time to respond to viewers, I saw it on an older video where a gentleman complained about kydex in cold weather and you took the time to answer. It's always nice to see that since I imagine it's quite a challange sometimes with over 40k subscribers. I also like your knife design, it seems purpose driven but is still estheticly pleasing. And I enjoyed your testing a lot, the kydex test for very cold conditions or the steel tests to find the ideal steel for you knives. It's a blast to see the work that goes into that tool that I enjoy using so much.
Greetings from germany and have a nice weekend,
Soly
Hey mate!
Thanks very much for following along with my progress! It's been a very fun couple of years and it's always great getting to share these things with folks like yourself.
I'm really excited about the new version of the Resolute. It will be very similar overall to my previous knives but with minor improvements all round, I like that the design keeps evolving and getting better!
More testing (including steel testing) coming over the next year for sure!
-Aaron
nice work that was one hell of a restoration. looking forward to see some custom designs on your knives.
jose89mr1 Thanks mate! I'll be sure to make some videos of the machine doing its thing!
You should totally put your logo on the front :D
Not a bad idea! Might do that once I'm done with the enclosure!
Looks great Aaron!
Thanks very much Chris!
That was incredibly satisfying to watch.
I'm very glad! It was a lot of fun!
Wow, totally impressed. Job well done.
robbin520 Thanks mate!
That looks beautiful!! The time you put into it and are going to put into it was and is well worth it! Phenomenal job
Thanks very much! I'm really pleased with how it came out.
Amazing video and great job. Also looks like serious piece of machinery, cannot wait to see it in action.
Martin Stancek Thanks! Will definitely be posting video of it in action soon!
Hey man, been quite a while since I started to follow your advices and learn from your videos.
I'm very happy that your workshop is improving as such!
Congratulations, and keep up with the videos!
Cheers!
Osvaldo Silveira e Silva Hey Osvaldo! Thanks for following along mate!
Excellent job Aaron. Wonderful restoration! It looks like new-old stock
KS Bladeworks Thanks very much mate!
Mate very impressed with both your attention to detail and your quality of workmanship. Nice work!!!!!
Judd
+Andrew McEntire thanks very much!
FANTASTIC JOB YOU DID !!!!!!!!!!!!
Thanks very much mate!
Your machine has excellent penmanship.
Brian TX Better than me for sure!
That is magic! You are one talented bloke mate! Love your work.
Thanks very much mate!
Damn dude that thing looks as good as new.
Excellent job.
+spamstabber Thanks mate! Very pleased with how it came out, and it's done a lot of great work for me so far!
Man, I just wanted to say, you're really getting me excited to start making knives of my own. Over the past few months since I discovered your page here, I've begun setting up my own shop. Being only 16, with no job, license, or a strong household, I haven't had much opportunity (or influence, even) to learn about all this stuff and the tools and techniques, this is all basically new for me. These videos you're making are fantastic to watch; I could (well, I have) watch these over and over again.
XxRandomKnivesxX TreeTickler Hey mate!Glad you've found the videos inspirational! I think it's really great to learn manual skills, even if you don't end up using the directly all the time they're still incredibly useful!
Let me know if you ever have any questions!
-Aaron
Dang! Awesome work. All the effort you put into that machine sure paid off. it looks amazing.
+Curt Warkentin Thanks mate! I've been very pleased with the machine so far, it's been performing very well!
Really great video Aaron, top work hope all goes well.
Kris Warren Thanks mate!
LOVE it! Thanks a ton for posting this! I very much enjoyed it. I would love to have a machine like that.
+Alex Crane Thanks mate! Glad you liked the restoration!
Really nice work!
Thanks mate!
Wow what a transformation! Nice work! I hope she serves you well.
Thanks mate! I hope so too!
Wow great work neat to see it apart, nice beefy machine too
Thanks mate! I have a new video coming soon that shows more of the internals as I rebuild all 3 axes and replace the spindle.
Very cool... not certain that I could muster the patience, but really glad to see a classic VertMill rescued !
MrRUKidddingMe Thanks mate! Been very pleased with how it's performing! She's been running actual production for the last week or so! Probably the most work this machine has done in a long time!
GREAT JOB!!!!. Now I don't feel so alone... me being a broke joke would love to simply buy a brand new unit, but those cost are just way out of my available cash flow, so, buying used units (tools) and putting a bit of time in does get me where I want and need to be, not to mention, it really lets me get to know the tool, before I put it in service... loved watching the fast clip, took all the blood sweat and pain away..lol
How can you be so skilled in all kinds of stuff? This is absolutely awesome.
+Yan Doroshenko Thanks Yan! To be honest I knew nothing about dealing with this kind of machine before I started the project... I basically just jumped in and learnt as I went. I think a lot of people get scared off by things that look difficult, when they could probably learn on the fly with no problem!
Wow great job on that fadal looks like new bud. Fadals are so simple to use your are going to love it and you got it at a very good price good for you
+Ivan Toledo Thanks Ivan! The machine has been treating me very well so far, I am keeping an eye out for another 2 of them!
Very cool piece of work! Congratulatios for the job well done!
Thanks Carlos!
Really speechless. Amazing work.
mwvanwyk Thanks mate!
Great job mate!
+Ryan A Thanks Ryan!
Are we hopefully going to see you pump out some knives on it soon? I'm really interested in seeing that whole process
Nice work!
J S Thanks dude!
G'day greetings from Tassie you did a a really fantastic job, it probably runs better now thank you for sharing the vid regards John
+John Kinnane Thanks John! The machine has definitely been running well, which is great!
very nice work... well done
Thanks very much mate!
Good job bro.
That things a real beauty! Love the old "Alien" look of the control panel. Great videos and knives too!
Cai Durkan Thanks dude!
Congratulations! Very impressive! You're quite handy sir.
***** Thanks dude!
Wow you really did a good job on it! It looks brand new! :)
Thanks William!
Wow, great work. That must have been a monumental PITA!
+Trevor Dyck thanks Trevor! I found it fun actually :)
congrats! what a nice machine.
+Juan M Estrada V thanks Juan!
AWSOME JOB. That's labor of love right there.
Joey Gonza Thanks mate!
Great job!
I've been following you for a few months now and have enjoyed every video you've made. This one really takes the cake though!
Thanks mate, appreciate it!
thanks for video ,you are very hardworking.
Thanks mate, I have to be to get where I want to go!
Awesome. I just got a hand drill all fixed up, then I thought of this video and came to watch it again for inspiration haha
akagi333701550221k Nice work mate! Any tool restoration is a good one!
Gough Custom Thanks!
congratulations on your new cnc...i mean old, mmm...well its look like new now. cant wait to see what next to come. youve done a grrreat job Aaron. Atb..
Thanks mate! Really pleased with how it came out!
Great restoration!, like brand new. Can't wait for upcoming videos. :)
Thanks very much mate!
That came out great!
+Gary Truesdale Thanks Gary! It's been working really well so far!
Just brilliant! I absolutely love the effort you put into your videos and knifemaking. Your journey that you allow us to follow sets the standard. Btw, I kept waiting for a massive bandage to appear on the back of your head while watching this in rapid speed. Glad it never happened!
Anthony Alms Thanks Anthony! Appreciate you following along mate!
I only caught my head on the machine once luckily... The worst it got me was actually on the back, I stood up and ripped my back open on the corner of the servo drip shield (a piece of sheet metal with sharp corners)... Took a few weeks for that to heal up and I've got a pretty good scar now!
Magnificent!!!!! Gotta post a video of it making a knife or something. That thing is so cool
christopher caldwell Thanks Chris! Will definitely be posting videos of the machine at work!
Thats awesome! One of your knives is at the top of my wish list. Someday I'll own one! LOL! Someday! Nice restore sir, looks great!
SlvrChkn Thanks mate!
really nice work!
Thanks mate!
Man that thing was rough, great restoration.
LoadedMod94 Thanks mate!
Good job!. Very professional.
+Cuong Nguyen Thanks mate!
Great passion works!
Love from machinist 👍
Thanks very much!
Love this. Well done
+ack1tube Thanks mate! The machine has served me very well so far!
looks great. good job
h20dvl Thanks mate!
Awesome work a proper job no stone left unturned just how i like to work but i hate half jobs and half measures well done.
Very nice machine!
+phucnguyen CNC thanks mate!
Mesmerising! Awesome work as always. :)
Thanks very much mate!
I would LOVE to get a proper machine like that too!
+Sangyoon Kim It's a sweet machine for sure, well worth the time spent on it!