What's Inside an F1 Helmet?
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- Опубликовано: 15 авг 2024
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F1 Helmets have to be unbelievably strong to protect the driver's head at over 200mph and resist high speed impacts. So today we are going to cut one open and see how they are constructed to be so strong, impact resistant and still extremely light.
I take my F1-grade helmet that I've been using for the last 8 years and cut it open. We examine the carbon fibre lay-up as well as how it's constructed to pass the various rigorous safety standards. Such as a projectile being shot at it at over 250kph and being heated to over 700ºC!
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➤Timecodes
00:00 What makes up a F1 Helmet?
01:12 HANS Device
01:39 What's Different About a 2020 F1 Helmet?
02:35 'Bring Me The White Visor!' Wait Hang On...
02:57 Safety Testing
03:59 Added Lightness
04:26 Prepping for the Cut
05:21 Big Kev is Back!
06:05 The Cut!
08:13 A Closer Look
08:43 It's All In The Layup
10:33 Thanks to Fuel for Fans!
11:31 Ready for the Display Cases! 
Авто/Мото
What do you guys think was the coolest fact about these helmets?
right in the the first 3 minutes
heated and photochromic visors!
also the projectile test is really cool
i know that Oakley, maybe 15 yrs ago, has used the same testing as marketing material. some of their lenses can similarly protect against debris for extreme sports
Surely the light adapting features built in the helmet, that's so cool!
isn't carbon fiber dust really bad in your lungs?
@@MilitantPacifista its highly carcinogenic, and can cut them up pretty bad internally too.
How thin the carbon fibre/ Kevlar layers are. How light it seems
Just one thing: I worked with carbon quite a while now: Never cut carbon without a mask or safety glasses, and never do that inside. The carbon dust that results from cutting it is highly carcinogenic! I'm working in a Formula Student Team and literally the first thing we got taught is to never cut/drill/saw hardened carbon inside and without a mask. The fine dust will also stay everywhere for ages, as it's much much finer than "normal" dust. Just make sure you REALLY clean that table and your shirt now to not affect others and yourself working there in the future!
I was wondering that
Good point, i was thinking that myself.
rip driver61
I see too, that what if he inhaled it.
It's a good idea to wear a mask when cutting anything with a power tool. Anything you cut will produce fine particles and the power tool will spit them into the air.
I'm guessing 70% of the comments will be carbon dust is dangerous where is your PPE
For real though that dust is itchier than fiberglass insulation, not fun to work with
Breathing in fibreglass dust is an easy way to get emphysema
@@Matt_matt1 that's why I face away from the shower head
He'll make a few more videos and then announce he's come down with Byssinosis.
Dust? Look at his ungloved fingers right next to a cutting wheel, which have a tendency to kick back.
@@Chris-cs9sd yeah I got anxious when I saw that close up of his left hand fingers just asking to be cut lol
Short answer: The drivers head
Or a Benetton suspension part in the case of this video.
Ba'dumm'tssss
@@Ripstikerpro oof
@@Ripstikerpro damn
@@maximiliandort3489
You may need a speech pathologist.
wow, breath it in, all those carbon dust
Seriously wtf thats horrible
I'm not one for following OSHA crap, but I will wear a respirator when cutting fiberglass/carbon.
That crap doesn't break down in your lungs.
Worked at a race team (won Daytona 🎉) carbon layups & part completion for 1 yr.
It's incredibly unhealthy, even with saftey measures.
Yes that carbon dust will remain in your lungs forever. It's relatively inert (but will cut & bury deeply forever), but not the epoxy, even cured. That will alter your DNA.
Only now is the industry realising what ailments a career carbon man carries.
To all that emulate this, wear a proper mask with an excellent seal around your face & cut under a negative pressure evacuation hood.
In a time where facemasks are more common, that is shocking to see...
@@DucatiKozak what team? What category?
Would breathing protection have been a good idea since you're cutting into carbon?
Not only good, but necessary! The carbon dust is highly carcinogenic
Too late now 😜
I was thinking the same thing when he started cutting it. That stuff is a huge irritant to skin. Can’t imagine what that’s like for the lungs.
Breathing protection and he also didn’t wear gloves! Watching him put his thumb on the debris shield had me cringing, so many things done wrong in relation to properly handling this sort of tool, lucky he got the job done without cutting a finger off.
Yes mom.
According to the thumbnail Scott Mansell is what you find in a f1 helmet
Scott Mansell for Redbull confirmed.
@@OrdinaryLatvian hulkenberg replacement found
I think you should know that breathing carbon fiber grinding dust is really really dangerous. Next time mask up.
When cutting things in half, do not finish the first cut. Leave just a bit to the end. Then cut the other half. A trick my dad has taught me, it makes everything easier. The whole thing still holds its form and doesn't start to flex. When you have done the long cuts, then cut the "tabs" that are left. It is a bit like when you weld things together, first you tab it, then you weld it. Cutting works in opposite, first the long cut, then the tabs that are left to hold the thing in shape.
That also reduces the chance of kickback caused by both halves of what you're cutting pinching the blade.
@@BrunodeSouzaLino Believe in JESUS today, confess and repent of your sins. No one goes to heaven for doing good but by believing in JESUS who died for our sins. GOD loves you soo much unconditionally.🤩❤🤗
@@alunesh12345 I only believe in the atom bomb.
Umm, cutting Carbon with no mask? That is highly dangerous!
Just seeing Grosjean’s helmet melted after his absolutely enormous crash at the Bahrain ‘20 race was fricking scary. That heat must have been insane and he was in there for quite a while. Have a speedy recovery tho!
What r u talking about? Pardon my lack of knowledge but idk what any of what u just said is
@@Egerit100 Did you watch the race?
@@f1motorsports985 no
@@Egerit100 So Bahrain 2020 race, Grosjean had a huge crash(just search Grosjean Crash) which literally melted his helmet
@@f1motorsports985 ok
Okay this was interesting, but can I ask. Not wearing a dust mask, is it okay to breathe carbon fibre etc, particles in?
No it's super dangerous.
It's very very far from okay to breathe in. Shit stays in you lungs permanently.
I did *think* so, but wasn't fully sure. It's not something I've done or will ever do, so was making an educated guess that it wasn't. I hope Scott is okay from this.
If you've ever worked with fibreglass or carbon fibre you'll know how it sticks in your skin and itches like crazy...now imagine that stuck in your lungs never to come out, slowly tearing your lungs apart, leaving pustules and scar tissue till you can no longer breath or a tumour devours them till you slowly drown in your own blood and pus.
CSwords, NO!
I've commented in other comment threads on this page. I will repeat myself here. I worked for a race team in the carbon fibre dept. for a duration.
Carbon fibre cutting dust has 2 components, the carbon fibre & the cured epoxy. Carbon fibre dust will burrow into flesh and remain forever, mouth, nose, lungs, stomach & intestines. This is not good but not lethal.
The epoxy resin used in carbon layups such as prepregs are EXTREMELY carcinogenic. Even cured, you don't want that in your body. Long term studies are being completed, now that carbon fibre has been used widespread for over 20yrs, Im certain it will prove very dangerous. Over the past 10yrs the industry has set standards, standards that Scott Mansell, Driver61 disregarded and should have put in a disclaimer to educate his audience. I hope this helps everyone understand the dangers.
Those grinders that use an on/off vice deadman switch are deadly! I had one kick out of my hands and the wheel hit the inside of my leg where my femoral artery is. Had I been using one with the on/off switch it would have cut it wide open. Having the deadman switch it only put a small cut on my jeans not going thru
Especially when you're operating one without the handle and holding the body of the grinder with both hands.
Finally a comment about his handling of the grinder.
There was little to no need for him to put his hand and fingers where he was.
Scott, can you please show us the display cases once you're finished? I'm sure some of us would love to see them mounted up proper.
Believe in JESUS today, confess and repent of your sins. No one goes to heaven for doing good but by believing in JESUS who died for our sins. GOD loves you soo much unconditionally.🤩❤🤗
Next episode: What's Inside F1s Helmut?
Lol
Pure ideas of how to ruin young talents career's
Nothing
*Cuts Helmut Marko in half*
@@andreacandela3999 finds souls of the red bull academy drivers that failed to make it into formula one
I'm just cringing seeing you use an angle grinder with no ear protection, gloves and N95 mask 🤪🤪🤪🤪
Aren’t gloved generally a bad idea when it comes to cutting/spinning equipment as it pulls your hand further towards the machine and it has lots of loose hits?
@@duckmucker Obviously you should use gloves designed for angle grinder work. It's true that incorrect gear may be more dangerous than not wearing anything.
cutting carbon with no mask, oof
No mask for carbon dust??
excellent video but for sake where a mask when cutting carbon fiber, fiberglass, woods, tiles ect, we need more Drver61 videos in our future
Common guys it’s enough with those comments about cutting CF without mask you are scaring the shit outta my man here
Good, stuff that can permanently effect your health it’s not to be downplayed!
1:26 rip neck
Never mind the helmet, I was worried he was going to damage the irreplaceable '97 upright. Seemed crazy to use such a valuable part right under the blade.
Im not watching F1,but I'm always interested in their tech. I'm a huge Mercedes brand fan,and I'm so glad that they do so well in F1 racing !
An engineer who works for one of the F1 helmet manufacturers told a group of us once that an F1 helmet, fully fitted out and with the lining tailored to the specific driver's head, costs the company about $300 out the door. Some sell to the teams for as much as $5000 each and that is for 15-20 helmets per driver per year. Asked why the huge markup, he said that everything else on an F1 car is horrifically expensive so why not? Apparently the owners don't balk at the price.
Thanks for bringing us all this great content Scott, it’s greatly appreciated!
Believe in JESUS today, confess and repent of your sins. No one goes to heaven for doing good but by believing in JESUS who died for our sins. GOD loves you soo much unconditionally.🤩❤🤗
you really should be wearing a respirator when cutting it :D
Yeah, I agree! At least a dust mask. But... now that the helmet is divided, maybe a thin sheet of some sort of clear plastic attached to the cut edges? Then of course you have to have a ways of rotating it on a stand! You know, so you can display both sides.
Satisfying Part: when the helmet falls in a half after it's Cutted.
It nicely demonstrated how rigid the helmet is. Until the last little bit was cut the helmet wasn't already warped away. If that was made out of plastic like some cheap helmets it would have been nearly melting near the end of the cut and pieces would have fallen away from each other long before.
Very impressive Scott! Your videos getting better and better. Really awesome. Greetings from Brazil.
Fascinating, especially about the additional strip above the visor. The self darkening/ heated visor seems to have more tech than the helmet.
As said below, WEAR A MASK when cutting and fibres!!! I'm also amazed at the difference between motorcycle and car helmets - different homologation?
I would definitely be wearing a mask with all that (probably toxic) dust coming off.
just like an F1 car, as well as its tire, the helmet is much simpler than i imagined once it's cut in half.
Great video, but, they don't have the zylon strip above the vizor now. Since bringing in FIA 8860-2018 helmet spec they removed it. I believe the new spec closes the window and reinforces the edge so it is not needed.
They actually don't have the zylon strip anymore. They just decreased the size of the visor opening.
The foam insert that you refer to as "Styrofoam" is not expanded polystyrene, but is in fact expanded polypropylene bead foam, marketed under the name ARPRO, by a company called JSP International. It is one of the most technically advanced forms of engineering foams in the world in terms of strength to weight ratio, along with other high performance characteristics. There you go.
After today's race, I'm glad to know that literally every safety feature you mentioned, from Hans device to heat resistance, was tested and proven to a passing grade. Well done helmet engineers.
Believe in JESUS today, confess and repent of your sins. No one goes to heaven for doing good but by believing in JESUS who died for our sins. GOD loves you soo much unconditionally.🤩❤🤗
@@alunesh12345 nah, I believe in something greater.
Myself
Didnt they remove the strip ontop of the visor in the most rescent soec helmets and istead made the vieuwport smaller so that the forehead would be more protected with the shell instead of a visor extention?
From outside it looks like the visor opening is smaller but it is actually slightly bigger than the previous helmets that had the strips, I don't remember where I saw this from, but I'm sure it's true
Heated up for 45 seconds at 700 Celcius: Niki Lauda: I was in a flame for a whole minute with a less safe helmet
Scott Mansell survives years of top level racing, dies of carbon dust inhalation. Only in 2020 do we wear a mask to get groceries and not when cutting carbon materials. All in good fun Scott, enjoying the channel. Cheers.
Should have paid to get it waterjet cut
This is why I love RUclips, its watching amatures do dangerous stuff 🤣🤣
FYI the audio is messed up at 9:00.
I’m from the bathroom industry. We use De-mister pads... 1 way foil matting place behind a silver/glass sheet meaning full demisting. We used to use little wires in the 90’s but even for little shaver mirrors, wasn’t a complete system. Wonder how many years it’ll take to adopt?
Some companies use the conductor foil as the mirror itself but viewing from reverse you can’t even see the layer, just SB and mirror
Just used your code and bought a GORGEOUS Ferrari Team Summer Jacket for $142.50!! Thanks so much, fellow motorhead!
Heated visors, can't wait until they filter down to affordable bike helmets.
they are already on $200 (and possibly cheaper) snowmobile helmets.
there's already a number of motorcycle helmets with heated visors available as an option
Is it a coincidence that this was in my recommendations just after I got news of Romain Grosjean's crash in Bahrain?? 🤷🏻♂️
Anyway fascinating video as always??? 👍👍👍
Cool vid, you must wear impact rated safety glasses whilst using an angle grinder though! Not worth the risk if the blade lets go for any reason!
Surprising considering the nature of the video 👍
If you closely at 6:43 you can see he is wearing a pair of safety glasses
@@HurraWubba they’re not impact rated, which was my point :)
Thankfully it worked today for Grosjean!
I hope people know how precious a good helmet is and how attached you can become to something to seemingly inanimate. This was probably harder than it seems to cut it in half, especially if you have wins with that helmet.
You’re quite steady with that grinder!
And the suspension component worked surprisingly well for the task.
Believe in JESUS today, confess and repent of your sins. No one goes to heaven for doing good but by believing in JESUS who died for our sins. GOD loves you soo much unconditionally.🤩❤🤗
You should of used a band saw and a mask a lot safer but a great idea on what to do with an old helmet
0:16 I was there in 2016. After the race I walked over to T3 in hopes of finding whatever of the McLaren I could. Nope the track Marshall's cleaned up very well. I did however get me some pirelli tire marbles, gravel rocks and green pain chips mixed with Alonso's car colors from the wall on the left. LOL. Nice enough souvenir I'll take it.
Next time wear a respirator when grinding carbon fibre. You don't want carbon dust in your lungs. The fibre particles act similarly to asbestos. Also the melting polycarbonate releases toxic gas as it burns 7:47.
It's amazing you still alive by breathing carbon fiber dust😂
So basically you are screwed if you crash into an angle grinder.
Yeah, but it has to be a very slow crash, because otherwise the blade will break first 😆
PilotJohnSilver wonder how easily the halo gets cut ?
@@ThisLadWayne I guess you can cut almost everything with the right tool 😉
Suicide drinking game: Drink a shot every time he says “helmet”
I was wondering about the heated visor part. Today while playing Assetto Corsa I noticed that in the F2004 Ferrari on the left side of the car inside panel it said Heated Visor like a button or switch. Never noticed that before or knew anything about it. So this was in 2004 so what you've explained could be the exact same thing but probably more newer tech or a newer way of activating it. That's really cool to know. The F1 commentators don't mention this LOL.
btw is there a way to buy those old f1 uprights?
Would love to see some testing demos for the high end (Arai maybe), mid range (Bell) and cheap end (V2) helmets. Would be interesting to see where the money is spent. I go mid range, because I have a mid range head...
On the subject of safety equipment. How about a respirator next time to protect those expensive lungs. 🤓
Lmao they have pieces of F1 cars just laying around😂😂😂
I’m in America and had my helmet from 15 years ago painted with the Union Jack on top in the precise same way. The union Jack is very pleasing to my eye and the UK is the motor racing capital of the planet so a bit of an homage.
Loved it but somebody stole. Great channel.
Back when I still could ride motorcycles (a bad wreck stopped that for me) I loved my helmets and watching this was heartbreaking but I'm glad you did it
thanks for breaking down the metrics mph / kph etc.
Don’t breath that carbon dust man. There’s nothing worse. Beautiful video though!
1:45 : the 2020 helmet no longer has this visor, but the visor is now smaller. This is the FIA standart 8860-2018 and was introduced in 2019.
Ps: please wear a mask when cutting, the carbon dust is really dangerous
Absolutely mental to do this without a proper mask and ventilation.
Someone should start making motorsport helmets with aluminum shells . Many types of military helmets are and have been for many years .
Knowing the helmet weight would by nice.
Also what is the cost?
i hope your lungs are fine bro dont be worried about it, awesome content!
@ 7:38 all that carbon dust made me cringe so hard >.< can't believe he didn't wear any ppe, that stuff is death to your lungs 0.o
Never mind the carbon dust I was more worried about hitting that strut with the grinder.
This is the 1st time I've seen the timeline of the video broken into sections. That is very cool!
This has to be one of the best racing channels period.
I paint helmets and detest the design element on the lower half... Those black swirlue things, kinda like vines. They've been used to death and are just hideous. I really like the top though, flag looks cool.
2:35 How? That would be the interesting part. As far as I know electrochromic glasses are much slower, LCDs on the other hand eat-up half the light to begin with (eg: active 3d glasses)
the heat resistance is astonishing :o
9:34 Awww, that blue carbon... It's beautiful!
Just a technical point about the way you've edited the video. Please leave at least a moment between edits, otherwise it all begins to sound like a rant and gets very tedious. I notice that many US video makers are now over editing and seem to be even removing the time it takes to breath. I find your videos very informative but please don't over edit - let it breath. Keep up the good work.
why did the video cut off? Woulda been cool to see it polished up and mounted for display.
This man just has a bunch of Benetton parts around his garage? I bet if he looks around he can build the entire car 😂
I made the mistake of using an angle grinder on carbon fiber I used making a part with. The carbon dust built up in and on the grinder. End result I got a bit of a shock. A 1/2 can of ele. clean later and the grinder was safe to use again. Just not on carbon fiber. I finished the job with a pneumatic one.
you cut it in half and cut my heart with it ! great video well done !
Finally a RUclipsr who promotes something ill actually purchase from. Great video
I take that back, they don’t deliver to Australia
Well just one question regarding HANS. OK it will prevent whiplash injury of neck but when head suddenly stops brain inside of cranium continues to travel and front of brain hits front wall of cranium for sure????
That carbon fiber dust is extremely bad for you and you should wear a mask
Please anyone who will use an angle grinder: It is SO dangerous to hold it like that. You're supposed to have one hand on the angle grinder and one on the included extension handle. the guard is NOT MEANT to place your hand on. You have the chance of cutting your fingers off!
Never knew about the heated visors... How is it powered? Is there a little battery somewhere?
Did i care about how a f1 Helmer had inside? No
Did i think cuting a f1 helmet deserved a view? Yes
Did i like the video more then i tought? Hell yeah
SFI 31.1 now classes helmets in 5 year intervals like SNELL. Each 5 year cycle (on the 5's) brings updates. Most track day and other even organizers will accept the current and the previous five year cycle. This insures no helmet is over 10yrs old. It is interesting that the helmets typically worn by safety crews (at least in the US) - the ones that look like high-cut combat helmets - don't have a rating or date.
3:34 grosjean likes that
Rip driver61
When the driver enables soul rider mode he doesn't heat the surrounding too much
Man, that's one well made helmet! I wonder how it would compare to a modern one. Also, todays sponsor was great. Got myself a Mercedes umbrella to celebrate the win!
You are cutting a carbon fiber structure without a respirator. Thanks for showing the helmet but protect yourself man. You can't get carbon dust out of your lungs once it in there.
they sell facemasks..... Are you serious??? On a race channel? What is next?
Williams sells rubber duckies haha
Could’ve gotten some actual proper use out of one when he was cutting that cf.
To answer the title and save you 12min:
- The head of the F1 driver. That's it!
Most interesting What's Inside video ever created.
what's the story behind your helmet design?
Great video! Helmets are just going to keep improving which will be exciting to see.