A nice repair. My father and I ran an autobody repair business when I was growing up. It was in Nova Scotia and rust repairs were a large part of our business. I used fibreglass products to repair rust holes on a regular basis. In general, the fibreglass approach lasted much longer than cutting out rusted areas and patching with sheet metal. The approach that you used doesn't burn off the paint and coatings on the back side of the repair area which will will minimize rusting later on. Fibreglass is excellent in that it is not affected by salt or moisture. Thank you for the video.
@crazymango-6977 yeh rust will come back ALWAYS if using regular steel even if you do everything right. only way it wont is if you use zintec steel , stainless filler , and rust convert the back of the repair (inside the body) then put a rust inhibiting primer on and put an underseal product containing oil behind there too. seems like a lot of effort for throw away cars these days
@@SamFBM thanks for that little bit of key info. You just made up my mind on choosing between sheet metal and fiberglass for my truck's rusted out wheel opening. I thought epoxy primer and sealer was enough.-but I'm also quite new to this. So I'll take any knowledge I can get.
Just ran across this channel. I have a 2004 Audi, and a 2003 Durango. Both have mid range millage and minor rust from Minnesota winters. It's been years since I've done any rust repair, but I still have some Bondo Hair and fiber glass, & tools, left. I've always loved patching up all my old cars since I took a body shop class in H.S. when I was 15. So I think I'll warm up the garage and get my 80 yr. old ass out there tomorrow and have some fun! Thanks for the great video!
@@LakesideAutobody Hello! Your videos just showed up in my feed & I am SOO excited.. I have loved cars since I bought my 57 Chevy when 13. ( I STILL have it! ) I like how you explain everything, as well as the old school approach with some new applications and products. Life has went full circle and now again I have time (AND MONEY) to enjoy my vehicles. My 93 Chevy truck has a lot of same areas of repair this 91 does..I am curious as to what brand tape you use? Masking seems to stick more than I remember back then..Again I appreciate the calm walk throughs of every details.. No over the top, loud mouth, over production theatrics. Definitely be back!
@@daisyorpington784 Thanks so much for the kind words Daisy - glad you like the channel. I use 3M Automotive Refinish Masking Tape 388N. Feel free to ask ?s - I get to them 1-2 times/day - Jerry
It's such a shame people don't learn how to tin with a propane torch, and fill with lead, and copper stranded wire as a matrix, such a simple procedure. And is truly permanent and surfaced with JB WELD. Average person doesn't know the difference between polyester, thixotropic or epoxy resins. Your video was very informative, I've done it your way, and it seems to be a 50/50 gamble, it usually does look good but you'll see jobs where It shrinks, cracks or crazes. Thanks for sharing "Lead- Leads"👍
This is a great method for people who can't get patch panels, and don't have the skills or money for press brakes, English wheels, MIG welders, etc. In other words, people like me. Thank you!
I mentioned this on another one of your videos but I used this technique on the rocker panel of my son's 2007 Yaris. It results in a very very durable repair. Four years later and still solid.
Thanks for your input Robb - that's really good to hear. If you can get another 4 or more years of driving a respectable looking car while being proud of being able to do the repairs - that's what it's all about :)
@@LakesideAutobody I sourced it for him over 4 years ago, it was a one owner Yaris, 95,000 miles. Paid $4000. Now has over 132,000. He has bought a bigger car, so just sold his Yaris for $4500! Crazy what's going on with used car prices!
@@robbflynn4325 Yes it is. Dealerships around me will flat out buy your car from you for a pretty good price - you don't even have to buy anything. They are short on cars - heck Ford doesn't even make cars anymore except for Mustang - weird :)
@@LakesideAutobody We have a 2019 Forester, we bought it new in Nov 2018. Recently took it into the dealership for a recall item to be fixed. Salesman came out and spoke to my wife and gave her a sheet of paper with $20,000 offer for it there and then. We did not pay much more than that for it when new, and it now has over 60,000 miles, and remember this is a stealership who aren't exactly renowned at paying top dollar for cars!
@@robbflynn4325 That's nuts - I don't get it - things are really crazy since Covid - something sort of small like that can literally throw everything off balance and wreak havoc on the economy.
Jerry, I am obsessed with your videos. I learn a new technique or two everytime you are so easy to follow that gives me plenty of time to take a note or two. Thanks again.
Excellent repair! I used to cut and weld patches because it was the old school way. Now this method is all I use. It’s a better quality repair for daily driver vehicles.
@@USCG.Brennan I would say . . if you just want to cover the rust up cheaply, there's still a better way. At the base of this, it's all about adhesion. You cannot get away with that when using fiberglass. Its going to release. So if there is a better source for adhesion, the repair will last longer.
@@MrSticks9999 If you prepare the area correctly (thoroughly cleaned and scuffed) the fiberglass will stick and hold. I've never had it come loose before or if it did, it took years. However I will say that if you're thinking of fiberglassing a non metal hood scoop on a metal hood (for instance) then yes, they expand and contract at a different rate and WILL separate. Just saying, based on my years of panel repair.
Jerry, Your video's are superbly executed, with your easy to follow directions coupled with a delightful personalty. You have inspired me to repair the old vehicles in my driveway rusting away over the years. I only wish it was springtime as we are headed toward the winter, and the work will have to wait. thank you, and all the best from New Rochelle N.Y.
I really appreciate that Stewart - makes my day. My kid was just in Dunkirk, Buffalo, and Albany NY - he liked it. I'm glad the videos inspire you and if you ever have ?s just ask. Thanks for the support and you're welcome too :)
@@LakesideAutobody Not only `do you produce an informative tutorial; you also reply promptly. What else could a student of the you tube classroom ask for. My gratitude sent back to you!!
@@LakesideAutobody Thank you for the timely reply, and I am sure you inspired countless others as well as me in the youtube classroom. Looking forward to spring time, and for now only the best for you Jerry and family.
First off, you provide great content! I am knee deep in restoring my jeep to give to me son. Frame, floors and ALL driveline, suspension and steering has been rebuilt or replaced. I have just started laying into the body work and am having serious issues with all types of fillers due to heat and humidity. Polyester glaze sets up too fast wasting silly amounts of money. Metal 2 metal putty was doing the same so cut the harder in half and it never set. With sadness and frustration I spent 5 hours removing it all. I was forced to by original bondo to continue tomorrow but am worried about its durability and longevity. Wish things went as easy in diy as they do in the videos lol
Don't bother with expensive fillers or fancy brands. Get yourself a gallon of basic filler, right around 25-30 bucks. Use less hardener and you'll be just fine. Start by using half of what you've been using and if it still hardens too fast cut it in half again. Please let me know how it goes for you. Feel free to ask as many ?s as you need - I get to them 1-2 times a day. I'm doing a video on filler selection this month so it should help you out a bit :)
Bro I appreciate your channel! Just picked up a ‘94 E350 Club Wagon with a high top and your channel is going to be a game changer for me. It’s got the 7.5L engine but it’s got some rust on it!
I love big old vans like that - I had a 1986 Dodge B250 high top conversion van - came with a factory CB!, power bed, rear air - just awesome to travel in :) Ask ?s if you need - glad you like the channel :)
With your assistance I'm repairing my Ford E 250 2006. I live in New York and the snow caused serious damaged on the bottom of it. I've been learning with your video. THANK YOU SO MUCH.
Thanks for posting this. Again, HIGHLY educational for me. I can tell you that had I not watched this, I was headed for a major mistake with the fiberglass netting/resin. Thanks also for telling us specifically what supplies you're working with. ,👍
Since you had holes large enough in panel would it be good ideal to spray some ospho or some sort of rust ecapsulator behind the panel. Surly its still has some rust and only will get worse with time from inside out???
True but the main reason it rusted is because of trapped leaves, needles, debris, that get soaked w/ salt water. Just eliminating that will stop the rust - really. Lean a sheet of thin sheet metal up against a fence and it'll be there for the rest of you life because it can drain and dry. You're right too about sealing the back - if you can do that, it would last even longer. Here's a vid on how I prevent rust after the repair: ruclips.net/video/8XaZBy7GC7A/видео.html - have a good weekend :)
Lol not here in SW Louisiana you put a sheet of unprotected metal against a fence and it will be rusted in a week. Lol. Keep up the great vids I watch and learn something each time I watch. Thx
Thank you for making this great, easy to follow, instructional video. I'm fairly certain that untolds of folks will find this video very helpful, when they have a go at using fibreglass to repair stuff. I'm a '57 model, and I'm always learning stuff, especially from videos like this one. My Late father told me; (after I'd made a real mess of a job). I thought that he was going to call me a fool. But instead, he said. The only folks tat never make mistakes are those that never do anything.
Man oh man that’s a blast from the past, when I was young I had many rust buckets and that was my no.1 way of fixing them. Now in my older years still use that method once in awhile but now been using West system epoxy now, does take longer to cure. Far less brittle than fiberglass resin and if you can get to the back side and coat it with epoxy it encapsulates the rust better. Good stuff buddy I just subbed to your Channel.
@@LakesideAutobody Here's another thumbs up for West System. I bought it a couple years ago when I had to replace the floor of my boat. VERY easy to work with. A gallon can of resin and a quart can of hardener, each with their own pump. The pumps are like what you'd find on orange hand cleaner, but they are metered to match the system. So, 3 pumps from the resin and 3 from the hardener - no guessing - mix it up and go. Store it away with the pumps in the cans. Keeps the contents clean and ready for next time. Thanks for another great video Jerry!
I always learn new tricks and tips from your videos! I don't know why bondo has a bad wrap. I've never understood that way of thinking. It works great!
It's used every day in every body shop and dealership across the nation and you'd never know it because they use it correctly. Heck yeah it works great.
This is not Bondo plastic filler , this is fiberglass cloth soaked in fiberglass resin which is waterproof ,topped with fiberglass filler ( Bondo glass ) .Bondo plastic filler is not waterproof , it's only good for a cosmetic repair .
Thanks - I appreciate that coming from you - your jobs always look real straight. I bought the Spectrum spray gun from HF because of your video - it hasn't come in the mail yet though. Black Widow is on sale for 149 :) Have a great weekend - hopefully the woeful Lions do better against Washington.
my truck in the picture had the same spot on the fender rusted out but much worse. so i made a metal repair panel and glued it in with short strand fiberglass . it has been over 7 years since i fixed it and painted the truck and not one bubble . i have been using the same kind of 7 inch cp grinder since around 1973.
You did an amazing job and made it look so easy. I had just picked up some bondo glass for the filler, thinking that would be enough. Then realized I need to get some bondo body patch because it's a fender and the more I touched the rust, the more pieces fell off. But then watched your video and realized the solution is use the fiberglass first on the hole and then the bondoglass over it. I could buy the filler, but it's an old car and it doesn't have to be cosmetically perfect, just waterproof. So I'll sand down the rust. Use alcohol or vinegar to clean off the rust powder. Then spray rust reformer and let it dry. Then fiberglass over the hole. Then bondo glass. Sand and then paint over it.
Sounds like a plan - just make sure it's really roughed up before you put the fiberglass cloth on - that stuff likes to stick to freshly sanded/ground metal. Let me know how it goes for you :)
I just dip my already cut piece of cloth in the resin then apply. I also after about a week after job is complete I get up behind the patch and soak with oil. Helps so it takes along while for rust to come back. I did my ranger in same spot really similar over a year ago and still hasn't bubbled yet! Great video
You should try soaking the fiberglass cloth on a flat work surface first then pick it up and place it on the damaged area. I think you will find it will go much faster and easier. You still have to work it into the surface but now your cloth is loaded with resin and you're not having to try to soak it upside down. Gravity is your friend. :-)
Awesome video!!! You make it look so easy. I have a 1972 K5 Blazer that the tin worm has invaded. I’m going to try the cloth on some of the spots. Thanks for this video!!!
Thank you for teaching this technique. I had zero idea how to do this but im certain ill be back to rewatch this when i get a chance to restore my 1946 Dodge D24 Sedan.
Good job dude. I like clean work. You could even fill the craters with cat hair or short strand fiberglass. We always use fiberglass for many of our crumpled areas that are so bad we just can’t dolly the metal back. Customers prefer it over replacing expensive body parts! Like quarters and fenders. Doing Fiberglass repair is like having a proven to work cheat sheet! What sits next to our gallon of filler on our work carts? A gallon of dyno glass!
Thanks Rick - that truck is in my garage right now getting a lower quarter patch panel. That fender still looks fine - I actually surprised 'cause the guy drives it year round on salty winter roads and it sits outside.
Rust inhibitor would help along with making sure the fender can drain and that you coat the back if possible or squirt some used motor oil inside after the paint has been applied.
I've used Bondo with chopped glass to repair a large rust hole in a hood at the front lip. The local auto body shop wanted $2k to replace the entire hood. They claimed that anything other than replacement would fail "in a year". My repair hasn't failed, eight years later. Still driving the car. Even funnier, or more disappointing, the hole in the hood was the result of a failed professional repair about six years earlier that rusted away under their filler, which was in turn under one of those clear plastic hood protection films. My driveway repair has lasted longer and looks fine (for an old well used car). It's barely noticeable unless you lift the hood and examine closely.
Nice job, I was looking for an alternative to welding because I'm restoring our horse trailer and there's just so much rust I'll be there for the next 20 years chasing it all down, thankfully it's all cosmetic and the structural parts are all good still. Going to have a look at that Bondo Glass you used, thanks for sharing.
@@LakesideAutobody awesome, my biggest thing to deal with is the fact my horse weighs 1 ton by himself which means the trailer has to be reinforced all over because well.... he weighs 1 ton lol
I did some of this work many years ago while in high school. I've also used fiberglass in the cracked fiberglass hoods on Deere lawn tractors along with the little welder staples. Getting ready to do an old truck and this might well come in handy!! I worked in an AMC/Jeep body shop as a kid untwisting Jeeps. Restored one International Scout myself.
Enjoying your videos. If the rust is originating on the underside of the panel, shouldn't there be some kind of rust neutralizer & coating to protect it going forward?
You can use anything that you think will help. Here's what I find works the best after trying tons of different things - ruclips.net/video/8XaZBy7GC7A/видео.html
I always spray a rust killer inside the hole all over the inner area and inner panel to keep rust at bay on the inner parts then fill it it never hurts to add as much rust protection as possible great video do you use this method on lower sills also that are not near jack points very nice job 💯🤔👍
@@endurocatfishI spray in all surrounding area of the hole as far as I can go with wax oil then clean and degrease the face of the repair which is ground down to rust free metal the dent in the metal just a bit around the damaged edge to allow room for the fiber glass then fill with body filler to bring the services level sand and finish I've found this stops the rust coming from the inside of the repair and lasts a lot longer great video i find it relaxing doing car body work 💪💯👍
Fantastic repair! I have an OBS Chevy with some hail damage on the roof, do you think a fiberglass filler would be a long lasting solution for a roof over reskinning it? Thank you
Fix it with regular filler. Believe it or not at this body shop I was working at in the late 80's we were fixing brand new cars that were parked under power lines during an ice storm - bunch of little dents every where from ice falling on them. The process was DA sand the area, fill with regular filler, sand, prime, block sand, prime, finish sand, paint.
So I've got a garbage MIG welder, have limited welding experience, and probably just as much fiberglass experience. However, my current project car still needs repairs done to its windshield frame. A couple holes in the vertical surface between my roof skin and the rim the windshield sits on. I've had no real issue getting all the rust out, but I've been going back and forth on whether to use glass/epoxy/resin or to attempt welding in a patch. This video is leading me to think I should really consider fiberglass, lest I warp that roof skin through inadequate welding.
@@LakesideAutobody my current approach is actually to panel bond a patch in, although I'm really thinkin I might have a chance at welding one in. More important to me to get this car driving, its been 3 years and I've never driven it, and can always come back and do it differently later (like install a full carbon fiber roof skin)
I like how you cut down the larger sanding disc to repurpose it for the smaller grinder. Very practical. If you were to do the same repair with the inexpensive Harbor Freight flux core welder, would you have cut out the weak metal and overlapped a patch of new 20g sheet metal then body fill, prime etc.?
Thank you Jerry. I have learned and applied many of the techniques you have demonstrated. My execution is not nearly as good as yours, but good enough. My restoration is a driver, not a show car. My wife and neighbors are impressed. You deserve a fair amount of the credit for sharing your skills. Thanks again. Will continue to watch your videos on bodywork and keep up with tools you endorse.@@LakesideAutobody
Excellent tips,thanks,I am encouraged to extend a similar lawn mower deck fibre repair,which worked very well,full ongoing adhesion despite heavy operational vibration,to my car,about which I have been hesitant till now. For sea salt, try coastal Cornwall,and for arch rust, try my 21yr old Vauxhall Astra,its only body issue. Good comment above about non burning retaining rhe inner paint and coating as it reduces further rust too.
@@BLOLite Oh you are right - my dad would be disappointed with me if he saw things unprotected like that tire or the panel adjacent to the one that's being worked on. I was always in a hurry 😊
@@LakesideAutobody Any advice on fixtures into GRP? I haveva hinge to refix on a GRP ie fibetglass boat and wonder if just resin in the old holes redrilled can be used,or with glass,or a separate epixy filler best. I though resin might clog the job.
@@BLOLite You might want to try the epoxy. Like - rough the holes up a bit with a burr, drill bit or sand paper and fill with JB Weld. Let me know what you end up using Andy :)
Great video! For the experts out there, I am considering a combination of the techniques shown here along with welding. I have a large rust spot and given the location, it would be difficult to butt weld. I was thinking about welding a backer plate, building up with fiber glass, and finishing with bondo. Any issues with doing this?
I can't think of any. Why not just use fiberglass reinforced filler instead of fiberglass cloth. It's waterproof and sticks a bit better to metal. You're Idea is fine too - make sure the panel can drain and dry out inside.
@@LakesideAutobody Thanks for the response! I did not mention fiberglass reinforced filler because I did not know that was a thing! Thanks for the advice! I am definitely putting some weep holes in. Fortunately, the car will be garage kept moving forward and won't be driven in the rain if I can help it.
That's OK - it probably looked a bit brown. I used blue hardener which made it blue/green and you used red hardener which made it look brown. The color of the hardener doesn't make any difference. Some companies have blue, red, yellow, etc. Jerry
Thanks for the great videos! I just picked up a 73 Bronco for the wifey that has some rust issues from salty Hawaiian air. Will use this technique to address a rust hole in the rocker panel. Aloha!
Phenomenal video, thank you, im trying to get a 06 suburban saftied, and no one around can fit it in for 3 months, so im trying myself. May be great or i might have to just stick with electrical....
Very nice. And the repair was in a very convenient, accessible spot, too! I used the other type of fiberglass (free-strand?) the first time and it is HORRID! The stuff gets EVERYWHERE! lol Thanks for all of your videos. :)
Question: Can you drill a hole through this type of repair? I’ve got some rocker panels that are rusted pretty bad around where the running boards attach. Or would it be better to just cut the holes out of the fabric before applying the resin? Thanks brother!
I think you may want to poke a big enough hole to get a detail wire brush inside and clean behind the panel, and then spray some paint and primer inside, or at the very least some oil
The most important thing is making sure the panel can drain and dry out inside - that's why it rusted in the first place. Being able to coat the inside, like you said is also really important :)
In the early eighties, I would do what you just did, except I had to braze steel patches over the area, and cover it with Duraglass. If you used regular bondo, the flux residue would make the bondo bubble like rust does. I usually had at least one car a week needing such repair. Sixties cars were all a bunch of un protected rust buckets
@@LakesideAutobody I'm well into refurbishing a '67 Eldorado that's 40% car, and 60% rust, lol. Typically a car like this gets scrapped because it's value rules out restoration. But the owner loves the car, and is willing to pay enough for me to resurrect it with a sheet of 22 guage and a big roll of fiberglass. I took off about 300 pounds of near perfect chrome, so it will present well when it's done.
@@LakesideAutobody if I can ever get launched, it will be on the channel, getting cobbled together. I'm also well into restoration of a '69 Camaro convertible pace car, and a '49 Chevy panel truck. I worked on the roof of the panel yesterday. That roof is over 12 ft long!
I was going to use metal reinforced bondo with a stainless steel wire mesh to patch a hole in metal stairs. Any thoughts on pros and cons of that vs fiberglass?
You can use regular. Fiberglass reinforced filler is water proof and a bit stronger because of the fiberglass strands. I've used regular filler many times with the same result. Make sure the panel can drain and dry out inside to prevent future rust :)
Great work! You remind me of myself, back in the day when. I did the same thing with cutting down larger grinding wheels. And using them on my small grind like you do. I miss doing body work. Keep up the awesome work!
I dont think I have ever heard anyone say that they miss doing bodywork. Wow, everyone I know, myself included, cant stand body work and thinks it's the worst thing you can do in the car repair world. I would rather swap an engine and trans 50 times before painting or body working 1 fender.
Nice repair, I have 2 question: 1. Can I just use regular Bondo after fiberglass cloth? how many layer needed? Any guide? 2. I got hole inside my trunk; can I just put those fiberglass cloth + Bondo on inside side? Or? Thanks before, any info are appreciated
The most important thing is to make sure the panel can drain and dry out inside. Clean out all the debris, mud and moisture and add drain holes if you have to. If you can undercoat the back side - great - if not you can squirt some oil inside the panel after the repair - it will creep around and coat the bottom of the panel - you're aim is like an old valve cover inside :)
I noticed that the body filler you applied extends over onto the painted surface that was not ground down to metal. I thought that the filler should be applied to bare metal. Your thoughts please.
You're right and when/where I worked that was frowned upon. You can get away with it most of the times but it can lead to seeing sand scratches - usually where the filler meets the paint. If the paint has been DA sanded with like 120 before the filler you'll be fine. Safest bet though is to remove the paint further than your filler will reach. You'll never have problems with adhesion though - filler sticks well to bare metal, primer or DA sanded paint :)
Well, I'm glad my (unintentional) winter project has taken longer than expected and has yet to be painted. Our nemesis, CAR CANCER!!!, strikes again; rust bubbles formed and penetrated the primer in some spots. Also, I had one spot on the roof crack. I ground it out with a Dremel, added Bondo Glass, and then a slather of Bondo Body Filler. I believe the crack was from hosing down the car when it was outside after a surprise snow. Let's hope it goes better this time around.
@@ItchyKneeSon It really doesn't matter how much filler you used if the surface under the filler is prepared correctly. Let me know what you decide to do - curious as to why that cracked. Keep me updated IKS :)
Jerry, your videos are top notch! Love the way you walk through your procedures. Clear and easy to follow along. I don't have air tools.. but I do have the electric 7" HF polisher/sander (one of your top ten tools from HF) as well as the hand tools you use (cheese grater, hand block and medium length long board). What would you recommend in terms of which sandpaper grits I should keep on hand? Both for the circular type and hand block, long board?
I appreciate that Bob - glad you like the videos. All you really need is 36 grit, 120 grit, 220 grit and 400 - that's it Those grits can do everything in the shop. I will do a sand paper guide video soon to address that topic :)
Oddball question: why are there holes in the back of a pickup truck cab corner? And are the removable plugs on a rocker panel for rustproofing or cleaning or both?
I think they have something to do with assembly, ventilation?, not sure, You can remove them and clean if you want - can be used for rust proofing too if needed. Great ? - let me know if you ever find out why there' large holes punched in panels and then plugged :)
Is this a better repair than using say Bondo glass filler? Does the resin seal the bare metal no priming needed? Lastly how waterproof is the fiberglass resin cloth process you did? Great videos as always thank you!!
Truthfully if you can somehow make sure that the panel can quickly drain and dry out inside both methods will last quite a few years. It's good to make sure that you clean out all the debris, rust chunks, leaves, etc. - anything that can hold moisture. You don't have to prime the metal first using either method. If you can under coat the back side or seal it somehow - even better. (Cosmoline RP-342 works great for that.) Both the fiberglass reinforced filler and the cloth and resin are waterproof.
@@LakesideAutobody Thank you. You mention cosmoline I remember that stuff from back in the 80s when I was working at a dealership detailing cars. I remember that stuff was on the bumpers it was a real pain in the butt to clean off. Back in the day....
OK, I figured out to do same on our W200, but my concern is to get access w/o removing the front fender of my car. About this vid' : didnt you treat the inside of the rotten metal ?
@@mmpatriot2170 The bigger the hole the better on the back side at the bottom of the panel. It doesn't really matter if water gets in there as it gets in there anyway - it has to GET OUT. Something big enough so you can clean it out or blow air in there to make sure it's clean - no leaves, needles, mud, etc. Has to stay dry and clean.
Yeah, yeah, this is the place. I got aboard barely a minute into the pickup wheel repair, the one with the glue on panel. My 21 yr. old pathfinder will shine again.
Do I need to buy one of those hammers or would a Philips screw driver work. I’d hate to spend the money on a one time thing, just doing rocker panels. Also what brand do you recommend because I bought some yesterday and the sales guy said to wear gloves because it will eat up my hands and I’m wondering if I should have bought the bondo brand instead, the other brand was cheaper. I also bought fluid film to slow the rust and going to paint it with POR. He also said it wasn’t necessary to put bondo over the resin?
Phillips will work. It will not eat up your hands - no brand will eat up your hands - you have nothing to worry about. Keep some lacquer thinner around for clean up if you want to save brushes or wipe off hands. Wearing gloves is obviously safer but fiberglass resin is not aggressive at all 👍
@@LakesideAutobody wasn’t there some fiberglass putty called “Kittens claw” or something that had to do with cats….that worked well to do large unsupported spots
Do you think you even needed to put the F-G cloth on 1st? Holes were pretty small, Bondo says the short hair FG filler can cover 1/2" and Long hair 1" holes?
@@LakesideAutobody got it thanks for the link. I had some decent rust in lower panel also and I fiberglass resin clothed it. I was gonna just normal bondo over it but your making me feel guilty now thinking if I should bondo glass over it now 😵
A nice repair. My father and I ran an autobody repair business when I was growing up. It was in Nova Scotia and rust repairs were a large part of our business. I used fibreglass products to repair rust holes on a regular basis. In general, the fibreglass approach lasted much longer than cutting out rusted areas and patching with sheet metal. The approach that you used doesn't burn off the paint and coatings on the back side of the repair area which will will minimize rusting later on. Fibreglass is excellent in that it is not affected by salt or moisture. Thank you for the video.
You're welcome Harold - thanks for the support and your input - have a good weekend :)
You just answered your own question
@crazymango-6977 yeh rust will come back ALWAYS if using regular steel even if you do everything right. only way it wont is if you use zintec steel , stainless filler , and rust convert the back of the repair (inside the body) then put a rust inhibiting primer on and put an underseal product containing oil behind there too. seems like a lot of effort for throw away cars these days
@@SamFBM thanks for that little bit of key info. You just made up my mind on choosing between sheet metal and fiberglass for my truck's rusted out wheel opening. I thought epoxy primer and sealer was enough.-but I'm also quite new to this. So I'll take any knowledge I can get.
@@SamFBMI have an e46 m3. I’m stuck as what to do now it’s gonna be a classic car so I wanted it done good but I dunno which approach to take
You have no idea how many times I reference your body shop videos, exspecially this one. Thank You!
You're welcome - thanks for the support Mark. Enjoy the weekend my friend 😊
Your videos have helped me so many times thank you sir thumbs up
Just ran across this channel. I have a 2004 Audi, and a 2003 Durango. Both have mid range millage and minor rust from Minnesota winters. It's been years since I've done any rust repair, but I still have some Bondo Hair and fiber glass, & tools, left. I've always loved patching up all my old cars since I took a body shop class in H.S. when I was 15. So I think I'll warm up the garage and get my 80 yr. old ass out there tomorrow and have some fun! Thanks for the great video!
74 y/o Iowan here. I still love the smell of Bondo!
Excellent repair Bud!! I fixed my 57 Chevy quarter panel just like that back in 1975, it's still holding up 45 years later!!☺
Excellent! That's great to hear. This method is all my dad ever used for rust repair - I think it was very common in the late 60's, 70's and 80's
@805ROADKING I also did my 57 with this method..however it was in 1979... I also still have mine!
@@LakesideAutobody Hello! Your videos just showed up in my feed & I am SOO excited.. I have loved cars since I bought my 57 Chevy when 13. ( I STILL have it! ) I like how you explain everything, as well as the old school approach with some new applications and products. Life has went full circle and now again I have time (AND MONEY) to enjoy my vehicles. My 93 Chevy truck has a lot of same areas of repair this 91 does..I am curious as to what brand tape you use? Masking seems to stick more than I remember back then..Again I appreciate the calm walk throughs of every details.. No over the top, loud mouth, over production theatrics. Definitely be back!
@@daisyorpington784 Thanks so much for the kind words Daisy - glad you like the channel. I use 3M Automotive Refinish Masking Tape 388N. Feel free to ask ?s - I get to them 1-2 times/day - Jerry
It's such a shame people don't learn how to tin with a propane torch, and fill with lead, and copper stranded wire as a matrix, such a simple procedure. And is truly permanent and surfaced with JB WELD. Average person doesn't know the difference between polyester, thixotropic or epoxy resins. Your video was very informative, I've done it your way, and it seems to be a 50/50 gamble, it usually does look good but you'll see jobs where It shrinks, cracks or crazes. Thanks for sharing "Lead- Leads"👍
This is a great method for people who can't get patch panels, and don't have the skills or money for press brakes, English wheels, MIG welders, etc. In other words, people like me. Thank you!
You're welcome - that's exactly why I uploaded it :)
I mentioned this on another one of your videos but I used this technique on the rocker panel of my son's 2007 Yaris. It results in a very very durable repair. Four years later and still solid.
Thanks for your input Robb - that's really good to hear. If you can get another 4 or more years of driving a respectable looking car while being proud of being able to do the repairs - that's what it's all about :)
@@LakesideAutobody I sourced it for him over 4 years ago, it was a one owner Yaris, 95,000 miles. Paid $4000. Now has over 132,000. He has bought a bigger car, so just sold his Yaris for $4500! Crazy what's going on with used car prices!
@@robbflynn4325 Yes it is. Dealerships around me will flat out buy your car from you for a pretty good price - you don't even have to buy anything. They are short on cars - heck Ford doesn't even make cars anymore except for Mustang - weird :)
@@LakesideAutobody We have a 2019 Forester, we bought it new in Nov 2018. Recently took it into the dealership for a recall item to be fixed. Salesman came out and spoke to my wife and gave her a sheet of paper with $20,000 offer for it there and then. We did not pay much more than that for it when new, and it now has over 60,000 miles, and remember this is a stealership who aren't exactly renowned at paying top dollar for cars!
@@robbflynn4325 That's nuts - I don't get it - things are really crazy since Covid - something sort of small like that can literally throw everything off balance and wreak havoc on the economy.
Jerry, I am obsessed with your videos. I learn a new technique or two everytime you are so easy to follow that gives me plenty of time to take a note or two. Thanks again.
I appreciate that Mike - makes my day. I'll hopefully keep uploading good info for you my friend. You're welcome :)
Excellent repair! I used to cut and weld patches because it was the old school way. Now this method is all I use. It’s a better quality repair for daily driver vehicles.
Steel and fiberglass expand and contract at different rates. Nuff said.
@@MrSticks9999 True, but I've been doing it this way for the past 40 years and it works great in areas like this for a daily driver car.
@@USCG.Brennan I would say . . if you just want to cover the rust up cheaply, there's still a better way. At the base of this, it's all about adhesion. You cannot get away with that when using fiberglass. Its going to release. So if there is a better source for adhesion, the repair will last longer.
@@MrSticks9999 If you prepare the area correctly (thoroughly cleaned and scuffed) the fiberglass will stick and hold. I've never had it come loose before or if it did, it took years.
However I will say that if you're thinking of fiberglassing a non metal hood scoop on a metal hood (for instance) then yes, they expand and contract at a different rate and WILL separate.
Just saying, based on my years of panel repair.
Restoration should be removed !!(?)
That was the most correct way I have seen yet. Specially when you hit them with the cheese grater. That was old school and the gun. Good work!!
Thanks for the support Elvin - I appreciate your comment :)
actually, the most correct way is to buy a fender.. lipstick on a pig only looks so good for sooo long...
@@Tattoodtoolow ruclips.net/video/gIS1Tbv7Kvw/видео.html
Pretty sweet video from a very experienced, veteran professional. Much success to Lakeside Autobody!
Thanks Rob, I appreciate your support. Have a good weekend :)
Would really like to see you do the finishing red paint and clear coat blending. Very good video!
I will have it soon - have a good weekend :)
Jerry, Your video's are superbly executed, with your easy to follow directions coupled with a delightful personalty. You have inspired me to repair the old vehicles in my driveway rusting away over the years. I only wish it was springtime as we are headed toward the winter, and the work will have to wait. thank you, and all the best from New Rochelle N.Y.
I really appreciate that Stewart - makes my day. My kid was just in Dunkirk, Buffalo, and Albany NY - he liked it. I'm glad the videos inspire you and if you ever have ?s just ask. Thanks for the support and you're welcome too :)
@@LakesideAutobody Not only `do you produce an informative tutorial; you also reply promptly. What else could a student of the you tube classroom ask for. My gratitude sent back to you!!
@@LakesideAutobody Thank you for the timely reply, and I am sure you inspired countless others as well as me in the youtube classroom. Looking forward to spring time, and for now only the best for you Jerry and family.
@@stewartbruce8902 You're welcome Stewart - I'm glad you like the videos. The best to you and your family too - Happy Thanksgiving my friend - Jerry
Hi Jerry, is your shop in Lakeside California? Near San Diego.
First off, you provide great content!
I am knee deep in restoring my jeep to give to me son. Frame, floors and ALL driveline, suspension and steering has been rebuilt or replaced. I have just started laying into the body work and am having serious issues with all types of fillers due to heat and humidity. Polyester glaze sets up too fast wasting silly amounts of money. Metal 2 metal putty was doing the same so cut the harder in half and it never set. With sadness and frustration I spent 5 hours removing it all. I was forced to by original bondo to continue tomorrow but am worried about its durability and longevity. Wish things went as easy in diy as they do in the videos lol
Don't bother with expensive fillers or fancy brands. Get yourself a gallon of basic filler, right around 25-30 bucks. Use less hardener and you'll be just fine. Start by using half of what you've been using and if it still hardens too fast cut it in half again. Please let me know how it goes for you. Feel free to ask as many ?s as you need - I get to them 1-2 times a day. I'm doing a video on filler selection this month so it should help you out a bit :)
Bro I appreciate your channel! Just picked up a ‘94 E350 Club Wagon with a high top and your channel is going to be a game changer for me. It’s got the 7.5L engine but it’s got some rust on it!
I love big old vans like that - I had a 1986 Dodge B250 high top conversion van - came with a factory CB!, power bed, rear air - just awesome to travel in :) Ask ?s if you need - glad you like the channel :)
With your assistance I'm repairing my Ford E 250 2006.
I live in New York and the snow caused serious damaged on the bottom of it.
I've been learning with your video.
THANK YOU SO MUCH.
You're welcome - glad the videos help out. Feel free to ask questions - I get to them 1-2 times a day :)
Thanks for posting this. Again, HIGHLY educational for me. I can tell you that had I not watched this, I was headed for a major mistake with the fiberglass netting/resin. Thanks also for telling us specifically what supplies you're working with. ,👍
You're welcome Charles. This was actually taught in trade schools and used in body shops for some years before MIG welders - like maybe 60's-70's :)
Since you had holes large enough in panel would it be good ideal to spray some ospho or some sort of rust ecapsulator behind the panel. Surly its still has some rust and only will get worse with time from inside out???
True but the main reason it rusted is because of trapped leaves, needles, debris, that get soaked w/ salt water. Just eliminating that will stop the rust - really. Lean a sheet of thin sheet metal up against a fence and it'll be there for the rest of you life because it can drain and dry. You're right too about sealing the back - if you can do that, it would last even longer. Here's a vid on how I prevent rust after the repair: ruclips.net/video/8XaZBy7GC7A/видео.html - have a good weekend :)
Lol not here in SW Louisiana you put a sheet of unprotected metal against a fence and it will be rusted in a week. Lol.
Keep up the great vids I watch and learn something each time I watch. Thx
@@LakesideAutobody Right Nanz from NC
Thank you for making this great, easy to follow, instructional video.
I'm fairly certain that untolds of folks will find this video very helpful, when they have a go at using fibreglass to repair stuff.
I'm a '57 model, and I'm always learning stuff, especially from videos like this one.
My Late father told me; (after I'd made a real mess of a job).
I thought that he was going to call me a fool.
But instead, he said.
The only folks tat never make mistakes are those that never do anything.
That last line there is so very true. The only way to stay completely safe is never leave the house :)
I could watch these videos all day. I've always wanted to be a welder and body repair man. Another great video. Thank you.
You're welcome Tom - Thanks for the support - enjoy the weekend :)
@@LakesideAutobody Thank you. You have a great weekend too. 👍
Man oh man that’s a blast from the past, when I was young I had many rust buckets and that was my no.1 way of fixing them. Now in my older years still use that method once in awhile but now been using West system epoxy now, does take longer to cure. Far less brittle than fiberglass resin and if you can get to the back side and coat it with epoxy it encapsulates the rust better. Good stuff buddy I just subbed to your Channel.
Thanks - that's good to hear. Here's one you might like too:ruclips.net/video/wRl1QfkrBeY/видео.html - Glad you subscribed :)
Yup!
Epoxy is adhesive, polyester is just a filler.
West System will hold like crazy to clean metal.
@@LakesideAutobody Here's another thumbs up for West System. I bought it a couple years ago when I had to replace the floor of my boat. VERY easy to work with. A gallon can of resin and a quart can of hardener, each with their own pump. The pumps are like what you'd find on orange hand cleaner, but they are metered to match the system. So, 3 pumps from the resin and 3 from the hardener - no guessing - mix it up and go. Store it away with the pumps in the cans. Keeps the contents clean and ready for next time. Thanks for another great video Jerry!
been using west system for over 20 years on wood and metal. Works Great!
@@davesilvia9711 I've been using it for 40 years now, from building boats and everything else. Good stuff
thank you for all your videos, this is much better and more practical than all those restoration youtubers.
You're welcome - I appreciate your comment :)
Beautiful video genius of a repair a joy to watch a true craftsman at work loved it mate bless you .
Bless you too my friend and thanks so much for the kind words - have a good week 🛠
I always learn new tricks and tips from your videos! I don't know why bondo has a bad wrap. I've never understood that way of thinking. It works great!
It's used every day in every body shop and dealership across the nation and you'd never know it because they use it correctly. Heck yeah it works great.
This is not Bondo plastic filler , this is fiberglass cloth soaked in fiberglass resin which is waterproof ,topped with fiberglass filler ( Bondo glass ) .Bondo plastic filler is not waterproof , it's only good for a cosmetic repair .
If you just used rust reformer before filling fiber glass then it would be perfect. Because it stops the rust
Great video as always Jerry you have the best bodywork videos on RUclips hands down!
Thanks - I appreciate that coming from you - your jobs always look real straight. I bought the Spectrum spray gun from HF because of your video - it hasn't come in the mail yet though. Black Widow is on sale for 149 :) Have a great weekend - hopefully the woeful Lions do better against Washington.
@@LakesideAutobody Let me know your thoughts on the spectrum and yes hopefully the Lions do well...enjoy your weekend Jerry!
This reminds me of going to the dentist, job well done, you are a real artistisan.
Thanks JD :)
my truck in the picture had the same spot on the fender rusted out but much worse. so i made a metal repair panel and glued it in with short strand fiberglass .
it has been over 7 years since i fixed it and painted the truck and not one bubble . i have been using the same kind of 7 inch cp grinder since around 1973.
Thanks for the input 60Chevy :)
You did an amazing job and made it look so easy. I had just picked up some bondo glass for the filler, thinking that would be enough. Then realized I need to get some bondo body patch because it's a fender and the more I touched the rust, the more pieces fell off. But then watched your video and realized the solution is use the fiberglass first on the hole and then the bondoglass over it. I could buy the filler, but it's an old car and it doesn't have to be cosmetically perfect, just waterproof.
So I'll sand down the rust. Use alcohol or vinegar to clean off the rust powder. Then spray rust reformer and let it dry. Then fiberglass over the hole. Then bondo glass. Sand and then paint over it.
Sounds like a plan - just make sure it's really roughed up before you put the fiberglass cloth on - that stuff likes to stick to freshly sanded/ground metal. Let me know how it goes for you :)
I just dip my already cut piece of cloth in the resin then apply. I also after about a week after job is complete I get up behind the patch and soak with oil. Helps so it takes along while for rust to come back. I did my ranger in same spot really similar over a year ago and still hasn't bubbled yet! Great video
Thanks - great to hear. Have a good weekend :)
Bondo Glass works out much better and takes less time. Depends on what your preference is. This is a great video!
Thanks GGL - have a good weekend :)
You should try soaking the fiberglass cloth on a flat work surface first then pick it up and place it on the damaged area. I think you will find it will go much faster and easier. You still have to work it into the surface but now your cloth is loaded with resin and you're not having to try to soak it upside down. Gravity is your friend. :-)
Hey man - I had blinders on! Good idea. That would work real well - thanks for the input :)
That's the way we do it on boat repairs soak the patches then work it in make sure you have no air bubbles.
Awesome video!!! You make it look so easy. I have a 1972 K5 Blazer that the tin worm has invaded. I’m going to try the cloth on some of the spots. Thanks for this video!!!
As long as the panel can drain and dry out inside it will last quite long :)
Thank you for sharing your knowledge! I know it's time consuming making these videos! Thank you!
Glad you like them - it does take up my time but I make a little extra cash and it helps some folks out so I guess it's my niche.
Thank you for teaching this technique. I had zero idea how to do this but im certain ill be back to rewatch this when i get a chance to restore my 1946 Dodge D24 Sedan.
You're welcome. Make sure your panels can drain and dry out inside - it will last a long time that way :)
You do great practical work and your passion is still there !! ❤️👍🏻
Thanks Paul. I appreciate your kind words - have a great weekend :)
@@LakesideAutobody means a lot that you Reoly !!! …., I am
Good and you remind me in good 👍🏻 lol….
@@lawncuttingplusdelta 👍😊✌
Good job dude. I like clean work. You could even fill the craters with cat hair or short strand fiberglass. We always use fiberglass for many of our crumpled areas that are so bad we just can’t dolly the metal back. Customers prefer it over replacing expensive body parts! Like quarters and fenders. Doing Fiberglass repair is like having a proven to work cheat sheet! What sits next to our gallon of filler on our work carts? A gallon of dyno glass!
Thanks Rick - that truck is in my garage right now getting a lower quarter patch panel. That fender still looks fine - I actually surprised 'cause the guy drives it year round on salty winter roads and it sits outside.
Fantastic video I'm going to try this! Only thing I'm wondering is why you didn't use a rust inhibitor before the rest of the process
Rust inhibitor would help along with making sure the fender can drain and that you coat the back if possible or squirt some used motor oil inside after the paint has been applied.
Perfect explanation and perfect video for what I need thanks for sharing.
You're welcome Andy :)
I've used Bondo with chopped glass to repair a large rust hole in a hood at the front lip. The local auto body shop wanted $2k to replace the entire hood. They claimed that anything other than replacement would fail "in a year". My repair hasn't failed, eight years later. Still driving the car. Even funnier, or more disappointing, the hole in the hood was the result of a failed professional repair about six years earlier that rusted away under their filler, which was in turn under one of those clear plastic hood protection films. My driveway repair has lasted longer and looks fine (for an old well used car). It's barely noticeable unless you lift the hood and examine closely.
Great story Jim - it all depends on how it was done - can the panel drain, stay dry, etc. Lots of factors. Thanks for you input and support 👍
Nice job, I was looking for an alternative to welding because I'm restoring our horse trailer and there's just so much rust I'll be there for the next 20 years chasing it all down, thankfully it's all cosmetic and the structural parts are all good still. Going to have a look at that Bondo Glass you used, thanks for sharing.
Fiberglass reinforced filler works great for projects like that too - ruclips.net/video/rPTaeH056ng/видео.html - the stuff is water proof :)
@@LakesideAutobody awesome, my biggest thing to deal with is the fact my horse weighs 1 ton by himself which means the trailer has to be reinforced all over because well.... he weighs 1 ton lol
I did some of this work many years ago while in high school. I've also used fiberglass in the cracked fiberglass hoods on Deere lawn tractors along with the little welder staples. Getting ready to do an old truck and this might well come in handy!! I worked in an AMC/Jeep body shop as a kid untwisting Jeeps. Restored one International Scout myself.
I love those old International Scouts - very tough looking :)
Enjoying your videos. If the rust is originating on the underside of the panel, shouldn't there be some kind of rust neutralizer & coating to protect it going forward?
You can use anything that you think will help. Here's what I find works the best after trying tons of different things - ruclips.net/video/8XaZBy7GC7A/видео.html
I always spray a rust killer inside the hole all over the inner area and inner panel to keep rust at bay on the inner parts then fill it it never hurts to add as much rust protection as possible great video do you use this method on lower sills also that are not near jack points very nice job 💯🤔👍
@@martindoyle766 What is your preferred product for that?
@@endurocatfishI spray in all surrounding area of the hole as far as I can go with wax oil then clean and degrease the face of the repair which is ground down to rust free metal the dent in the metal just a bit around the damaged edge to allow room for the fiber glass then fill with body filler to bring the services level sand and finish I've found this stops the rust coming from the inside of the repair and lasts a lot longer great video i find it relaxing doing car body work 💪💯👍
I'm like 👍 the drum roll in the background awesome well done 😮
Thanks 😊
Thanks for showing. I've got some rust spots around the back of a truck cab I want to try this on.
Fantastic repair! I have an OBS Chevy with some hail damage on the roof, do you think a fiberglass filler would be a long lasting solution for a roof over reskinning it? Thank you
Fix it with regular filler. Believe it or not at this body shop I was working at in the late 80's we were fixing brand new cars that were parked under power lines during an ice storm - bunch of little dents every where from ice falling on them. The process was DA sand the area, fill with regular filler, sand, prime, block sand, prime, finish sand, paint.
I was searching for the same method finally i found. But you should also tell what materials you are using thanks for the information
Sorry - I do now on my newer videos. I will be uploading a similar video this Friday with all the same materials used in this video :)
Thanks for sharing. I like the detailed step by step approach you show.
You're welcome - thanks for the support. Have a good week :)
Fantastic job 👍👍 Never seen the cheese grater used here in the UK. Nice one 👍👍👍
Thanks 👍 sure speeds things up and no dust :)
So I've got a garbage MIG welder, have limited welding experience, and probably just as much fiberglass experience. However, my current project car still needs repairs done to its windshield frame. A couple holes in the vertical surface between my roof skin and the rim the windshield sits on. I've had no real issue getting all the rust out, but I've been going back and forth on whether to use glass/epoxy/resin or to attempt welding in a patch. This video is leading me to think I should really consider fiberglass, lest I warp that roof skin through inadequate welding.
You could try fiberglass first - if that doesn't work lightly MIG weld a patch in :)
@@LakesideAutobody my current approach is actually to panel bond a patch in, although I'm really thinkin I might have a chance at welding one in.
More important to me to get this car driving, its been 3 years and I've never driven it, and can always come back and do it differently later (like install a full carbon fiber roof skin)
I like how you cut down the larger sanding disc to repurpose it for the smaller grinder. Very practical.
If you were to do the same repair with the inexpensive Harbor Freight flux core welder, would you have cut out the weak metal and overlapped a patch of new 20g sheet metal then body fill, prime etc.?
Yes Here's a video on exactly what you are talking about - ruclips.net/video/H87b1xlGofw/видео.html
Thank you Jerry. I have learned and applied many of the techniques you have demonstrated. My execution is not nearly as good as yours, but good enough. My restoration is a driver, not a show car. My wife and neighbors are impressed. You deserve a fair amount of the credit for sharing your skills. Thanks again. Will continue to watch your videos on bodywork and keep up with tools you endorse.@@LakesideAutobody
Very nice. Done it just like that on my own rigs and for some buddies. Lasts very well👍
Thanks - it does hold up as long as there is drainage. Has to dry out inside :)
Dam this dude makes it look so easy. I just want to go do it for fun. Great video very inspiring.
Thanks Chance - have a good week :)
You can tell he’s a pro. Repair looks perfect and technique is very efficient and spot on
Very nice work! It helped a lot. Getting started on my vehicle tomorrow.
Cool - let me know if you have any questions. Try to make sure the panel is clean inside and can drain and dry out. It will last quite long if it can.
@@LakesideAutobody Awesome! Thanks for responding.
excellent repair did you treat the rust on the inside and protect with a rubber underseal..
No but that's a good idea if you can access it. Drainage is really important too. Thanks for the support and comment Steve :)
Excellent tips,thanks,I am encouraged to extend a similar lawn mower deck fibre repair,which worked very well,full ongoing adhesion despite heavy operational vibration,to my car,about which I have been hesitant till now. For sea salt, try coastal Cornwall,and for arch rust, try my 21yr old Vauxhall Astra,its only body issue. Good comment above about non burning retaining rhe inner paint and coating as it reduces further rust too.
Thanks for your input Andy - have a good weekend :)
@@LakesideAutobody Thanks,you too. You're a tidier worker than me- I'd have covered the tyre with an old cloth to be safe!
@@BLOLite Oh you are right - my dad would be disappointed with me if he saw things unprotected like that tire or the panel adjacent to the one that's being worked on. I was always in a hurry 😊
@@LakesideAutobody Any advice on fixtures into GRP? I haveva hinge to refix on a GRP ie fibetglass boat and wonder if just resin in the old holes redrilled can be used,or with glass,or a separate epixy filler best. I though resin might clog the job.
@@BLOLite You might want to try the epoxy. Like - rough the holes up a bit with a burr, drill bit or sand paper and fill with JB Weld. Let me know what you end up using Andy :)
Great video! For the experts out there, I am considering a combination of the techniques shown here along with welding. I have a large rust spot and given the location, it would be difficult to butt weld. I was thinking about welding a backer plate, building up with fiber glass, and finishing with bondo. Any issues with doing this?
I can't think of any. Why not just use fiberglass reinforced filler instead of fiberglass cloth. It's waterproof and sticks a bit better to metal. You're Idea is fine too - make sure the panel can drain and dry out inside.
@@LakesideAutobody Thanks for the response! I did not mention fiberglass reinforced filler because I did not know that was a thing! Thanks for the advice! I am definitely putting some weep holes in. Fortunately, the car will be garage kept moving forward and won't be driven in the rain if I can help it.
I wish I would have known about this 30 years ago. Thanks for sharing.
You're welcome Michael - have a good week :)
great video. most body shops now just want to change parts. nobody wants to do actual bodywork.
Thanks for the support SQD :)
Great video can't wait to get to work on my '59 Studebaker!
Thanks for this! My Bondo Glass did not look green after adding the red hardner, but it seemed to go on and harden well
That's OK - it probably looked a bit brown. I used blue hardener which made it blue/green and you used red hardener which made it look brown. The color of the hardener doesn't make any difference. Some companies have blue, red, yellow, etc. Jerry
Thanks for the great videos! I just picked up a 73 Bronco for the wifey that has some rust issues from salty Hawaiian air. Will use this technique to address a rust hole in the rocker panel. Aloha!
Hi from Michigan. You're welcome - glad to hear it helped you out. Nice year for the Bronco - must have been a fun truck when bought brand new :)
Did the same kind of repair job but done away with bondo started using jb weld works a hell of alot better
👍😊
Thats a great lesson. Thx. What would happen if you only used the reinforced filler without fibreglass layers?
That can work real well too - if there's not a big hole. Here's an example of what you are talking about: ruclips.net/video/rPTaeH056ng/видео.html
@@LakesideAutobody thats great! Thx
Phenomenal video, thank you, im trying to get a 06 suburban saftied, and no one around can fit it in for 3 months, so im trying myself. May be great or i might have to just stick with electrical....
Give it a try - might be an unknown talent you have - thanks for watching :)
Doing fiberglass body repair on my 03 suburban as we speak… the body work is the easiest, it’s the painting that requires alot of skill
Very nice. And the repair was in a very convenient, accessible spot, too!
I used the other type of fiberglass (free-strand?) the first time and it is HORRID! The stuff gets EVERYWHERE! lol
Thanks for all of your videos. :)
You're welcome - yes very frustrating when the strands are sticking everywhere. Have a good weekend :)
Fibreglass matting is pretty horrible to use, certainly an aqquired skill.
Proper term for "free-strand" is "chopped strand mat" (from an old Fiberglas R&D Tech.)
I feel your pain! it was 95°f about 92% humidity. Had to do a park and go. That fiber glass matt is clutch!
Awesome video 🔥 as a proud dodge ram owner this is essentially knowledge..😂
You're right 😊
Question: Can you drill a hole through this type of repair? I’ve got some rocker panels that are rusted pretty bad around where the running boards attach. Or would it be better to just cut the holes out of the fabric before applying the resin?
Thanks brother!
Thanks for showing a "detailed" method of patching without using metal/welding.
You're welcome 😊
I think you may want to poke a big enough hole to get a detail wire brush inside and clean behind the panel, and then spray some paint and primer inside, or at the very least some oil
The most important thing is making sure the panel can drain and dry out inside - that's why it rusted in the first place. Being able to coat the inside, like you said is also really important :)
In the early eighties, I would do what you just did, except I had to braze steel patches over the area, and cover it with Duraglass. If you used regular bondo, the flux residue would make the bondo bubble like rust does. I usually had at least one car a week needing such repair. Sixties cars were all a bunch of un protected rust buckets
Cars sure did rust fast back then :)
@@LakesideAutobody I'm well into refurbishing a '67 Eldorado that's 40% car, and 60% rust, lol. Typically a car like this gets scrapped because it's value rules out restoration. But the owner loves the car, and is willing to pay enough for me to resurrect it with a sheet of 22 guage and a big roll of fiberglass. I took off about 300 pounds of near perfect chrome, so it will present well when it's done.
@@karsbkool Send me pictures when you get it done - look forward to it :) - schoolvideolibrary@gmail.com
@@LakesideAutobody if I can ever get launched, it will be on the channel, getting cobbled together. I'm also well into restoration of a '69 Camaro convertible pace car, and a '49 Chevy panel truck. I worked on the roof of the panel yesterday. That roof is over 12 ft long!
@@karsbkool Those would be some interesting videos for sure - very cool cars and trucks :)
Nice work would like to see you do rocker panels cab corners and Fender rust in the same manner that video would be good
I was going to use metal reinforced bondo with a stainless steel wire mesh to patch a hole in metal stairs. Any thoughts on pros and cons of that vs fiberglass?
I think fiberglass would be stronger for sure. If there is a lot of heavy traffic I would weld, rivet or screw a plate then fill if needed.
You sir are awesome, thank you so much, nice concise videos with all of thr details we need and non of the fluff.
I appreciate that Jake - thanks for the kind words. Enjoy the rest of the week my friend :)
Hi can I use regular bondo instead of fiberglass filler for rust hole pls advise the advantage of using fiberglass filler
You can use regular. Fiberglass reinforced filler is water proof and a bit stronger because of the fiberglass strands. I've used regular filler many times with the same result. Make sure the panel can drain and dry out inside to prevent future rust :)
Great work! You remind me of myself, back in the day when. I did the same thing with cutting down larger grinding wheels. And using them on my small grind like you do.
I miss doing body work.
Keep up the awesome work!
When you start having to pay for them you use every inch of it. Thanks for the support and have a good weekend :)
@@LakesideAutobody dam straight. Save money when you can !
Lov your low cost options !
And still have great results!
I dont think I have ever heard anyone say that they miss doing bodywork. Wow, everyone I know, myself included, cant stand body work and thinks it's the worst thing you can do in the car repair world. I would rather swap an engine and trans 50 times before painting or body working 1 fender.
Nice repair, I have 2 question:
1. Can I just use regular Bondo after fiberglass cloth? how many layer needed? Any guide?
2. I got hole inside my trunk; can I just put those fiberglass cloth + Bondo on inside side? Or?
Thanks before, any info are appreciated
1) yes - one coat is enough
2) yes - just try to wire brush and spray the underside with undercoating if you can.
@@LakesideAutobodythank you for the answer mate, appreciate it
Do you need to treat the metal to stop rust coming back, or does the glass protect like epoxy?
The most important thing is to make sure the panel can drain and dry out inside. Clean out all the debris, mud and moisture and add drain holes if you have to. If you can undercoat the back side - great - if not you can squirt some oil inside the panel after the repair - it will creep around and coat the bottom of the panel - you're aim is like an old valve cover inside :)
I noticed that the body filler you applied extends over onto the painted surface that was not ground down to metal. I thought that the filler should be applied to bare metal. Your thoughts please.
You're right and when/where I worked that was frowned upon. You can get away with it most of the times but it can lead to seeing sand scratches - usually where the filler meets the paint. If the paint has been DA sanded with like 120 before the filler you'll be fine. Safest bet though is to remove the paint further than your filler will reach. You'll never have problems with adhesion though - filler sticks well to bare metal, primer or DA sanded paint :)
Well, I'm glad my (unintentional) winter project has taken longer than expected and has yet to be painted. Our nemesis, CAR CANCER!!!, strikes again; rust bubbles formed and penetrated the primer in some spots.
Also, I had one spot on the roof crack. I ground it out with a Dremel, added Bondo Glass, and then a slather of Bondo Body Filler. I believe the crack was from hosing down the car when it was outside after a surprise snow.
Let's hope it goes better this time around.
What kind of crack are you talking about - a crack in the metal, bondo glass, or bondo?
@@LakesideAutobody I'm pretty sure I used too much Bondo. It was on the roof at the front d-side corner just above the windshield.
@@ItchyKneeSon It really doesn't matter how much filler you used if the surface under the filler is prepared correctly. Let me know what you decide to do - curious as to why that cracked. Keep me updated IKS :)
Jerry, your videos are top notch! Love the way you walk through your procedures. Clear and easy to follow along. I don't have air tools.. but I do have the electric 7" HF polisher/sander (one of your top ten tools from HF) as well as the hand tools you use (cheese grater, hand block and medium length long board). What would you recommend in terms of which sandpaper grits I should keep on hand? Both for the circular type and hand block, long board?
I appreciate that Bob - glad you like the videos. All you really need is 36 grit, 120 grit, 220 grit and 400 - that's it Those grits can do everything in the shop. I will do a sand paper guide video soon to address that topic :)
Good job brother,it will last for few years ,thanks for the video, excellent,appreciate it 👍✌️
You're welcome Hector - you're right - here it is after a year of 2 - ruclips.net/video/t1WclT_GMvk/видео.html Have a great weekend 🏈
Oddball question: why are there holes in the back of a pickup truck cab corner? And are the removable plugs on a rocker panel for rustproofing or cleaning or both?
I think they have something to do with assembly, ventilation?, not sure, You can remove them and clean if you want - can be used for rust proofing too if needed. Great ? - let me know if you ever find out why there' large holes punched in panels and then plugged :)
Is this a better repair than using say Bondo glass filler? Does the resin seal the bare metal no priming needed?
Lastly how waterproof is the fiberglass resin cloth process you did?
Great videos as always thank you!!
Truthfully if you can somehow make sure that the panel can quickly drain and dry out inside both methods will last quite a few years. It's good to make sure that you clean out all the debris, rust chunks, leaves, etc. - anything that can hold moisture. You don't have to prime the metal first using either method. If you can under coat the back side or seal it somehow - even better. (Cosmoline RP-342 works great for that.) Both the fiberglass reinforced filler and the cloth and resin are waterproof.
@@LakesideAutobody Thank you. You mention cosmoline I remember that stuff from back in the 80s when I was working at a dealership detailing cars. I remember that stuff was on the bumpers it was a real pain in the butt to clean off. Back in the day....
OK, I figured out to do same on our W200, but my concern is to get access w/o removing the front fender of my car.
About this vid' : didnt you treat the inside of the rotten metal ?
Make sure the panel can drain and dry - add drain holes if needed. That's most important. Then this - ruclips.net/user/shortsglxS7PhK1TI
sorry !! I meant "get access to the rust hiding behind" the front area I got to treat.
Wow, that brings back memories.
Thanks. That was very clear. It’s gonna help me with some repairs to my 22 year old LandCruiser. 👍
I’d love to get more info about putting in a drain hole. I live in Utah and we deal with a lot of salty water, snow and ice here. Thanks.
@@mmpatriot2170 The bigger the hole the better on the back side at the bottom of the panel. It doesn't really matter if water gets in there as it gets in there anyway - it has to GET OUT. Something big enough so you can clean it out or blow air in there to make sure it's clean - no leaves, needles, mud, etc. Has to stay dry and clean.
Good work, can you do this on the area above the wheel or was that to big of an area for fiberglass? Thank you
That can be done. I'll keep my eyes open for a fender that needs it and make the video. Thanks for the suggestion :)
Nice job. I like your sandblaster.
Thanks Jan - have a good weekend :)
Yeah, yeah, this is the place. I got aboard barely a minute into the pickup wheel repair, the one with the glue on panel. My 21 yr. old pathfinder will shine again.
Do I need to buy one of those hammers or would a Philips screw driver work. I’d hate to spend the money on a one time thing, just doing rocker panels. Also what brand do you recommend because I bought some yesterday and the sales guy said to wear gloves because it will eat up my hands and I’m wondering if I should have bought the bondo brand instead, the other brand was cheaper. I also bought fluid film to slow the rust and going to paint it with POR. He also said it wasn’t necessary to put bondo over the resin?
Phillips will work. It will not eat up your hands - no brand will eat up your hands - you have nothing to worry about. Keep some lacquer thinner around for clean up if you want to save brushes or wipe off hands. Wearing gloves is obviously safer but fiberglass resin is not aggressive at all 👍
Looks very clean! Great video
Thanks RO - have a good week :)
@@LakesideAutobody wasn’t there some fiberglass putty called “Kittens claw” or something that had to do with cats….that worked well to do large unsupported spots
@@XroorX Everocat Kitty Hair ?
@@LakesideAutobody thanks! I’m old school and thanks for your help!
@@XroorX You're welcome :)
Can I sheet off my care flow inside large portion of it with fibreglass on the sheet metal
Yes - I think it would do what you need it to do - fiberglass sticks well to metal
In your opinion, which would give a stronger repair... The fiberglass mat or the fiberglass cloth??
I've used both and it doesn't seem to matter. I would think the cloth though - just my opinion ✌
@@LakesideAutobody yes that's what I was thinking. Love your channel brother I learned so much keep teaching!
I want to say thank you your video are very informative to a diy once again thanks
You're welcome - thanks for watching David :)
Nice work! Would be interesting to see how it holds now.
I'll do a follow up video soon as this guy is in the neighborhood :)
i would be willing to bet it would out last the original metal. my opinion only..help me out on this one. lol.
Nice repair!!👍
Thanks 👍
That turned out great.
Enjoy the weekend 👍😊
Naval jelly or Maradic acid love the stuff
The din roller is for pushing out all the air pockets between the layers of glass.
Do you think you even needed to put the F-G cloth on 1st? Holes were pretty small, Bondo says the short hair FG filler can cover 1/2" and Long hair 1" holes?
Good thinking. This repair is still good today (about 5 years now) - ruclips.net/video/rPTaeH056ng/видео.html
@@LakesideAutobody got it thanks for the link. I had some decent rust in lower panel also and I fiberglass resin clothed it. I was gonna just normal bondo over it but your making me feel guilty now thinking if I should bondo glass over it now 😵