Incredible work! This was a lot of fun to watch. I appreciate that you so easily do a job that I could never do. As a bonus, the sped up video makes everyone sound like the Jawas from Star Wars. Keep up the good work!
So when you buy your $10000.00 lathe. Ask yourself where does the money go. Certainly not on the health and welfare of those skilled workers that made it.
Either your tripping or I'm tripping. Cause these things don't cost 10000 dollars. As for the saftey concerns. It's not that they don't have saftey equipment they just don't use it.
@@imranshishir1947imran this lathes is bought so cheap from the this guys and sold around the world for astronomical amounts. While this guys don’t get the money they deserve for their work Pakistan has been exploited for decades by the west to keep it under their control and constantly in need of western help and all that is due to political corruption in the country.
What porosity? Surface porosity made you nervous? You sure needs to go back to your make up tutorial videos. The only. Porosity that i saw is at 38:47 which probably caused by they not put enough vents in the sand mould.
Can you guys teach them how to do it correctly instead of just sitting there and criticizing the work? Get off your ass and make a better one and show them.
I used to work in an iron foundry in my early 20's (I don't think there are any, not one, still operating in Scotland) and although the engineering was much heavier than this the moulding process and principles were the same. However the health and safety here is unbelievably shocking. This video is telling you more than you realise. It's telling and showing you why these engineering industries don't exist in Britain today, cheap exploitable disposable labour where the quality of the product and people's lives come second to profit. Sad, very sad.
i think part of the problem (in the UK) has been that successive labour and tory governments have given up on promoting and supporting local industry, instead outsourcing labour to the far east because its cheaper and doesn't require regulation. this is 1: kicking the bucket down the road - the UK cant rely on cheap labour from Africa/the east forever, 2: it creates a situation where the UK is now reliant on other nations to supply basic tooling and industrial components, which undermines national security. id like to blame thatcher but she was not the only one who helped sell the UK down the river.
maybe there wouldnt be so many people on benefits if the gov actually cared to maintain and grow local industry. maybe shutting down the coal mines was not in UK's best interests @@arthurn9237
🤣 Yeah right....If they remember who "ate/stole/broke" the dial indicator, between coughing up blood from the cast iron dust...they might just get out of the 17th century. Bet they don't know where Cincinnati is. It would be funny, if I didn't know for a fact that this crap is being sold in my country. While the profit they make is being used to support people who have been wishing me dead for centuries.
Ускоренный голос похож на миньенов. И правда. Делают то что заставят. Сегодня станок отливают а завтра на пикапе тойота с пулеметом на дело. Вернутся доделают станок)
Those who are criticising these men, I have a message for them: Yes Sure, you could say that....! however, people who have the ability and skills to do something like that with virtually no resources and tech. Imagine what they can do with the machines, resources, and equipment that you guys use while sitting on their backsides and watching everything is being done automatically. What you do can be done by a 10th grade while just sitting on the computer and operating the automatic machines on computers and yet you have the balls to criticize such hardworking men. Come and work there for just one day and I will ask you about the value of life.
This is typical sand casting process. This is still done the same way all over the world today. The difference to Germany is more environmental regulations and adequate protective equipment. The process is the same!
Шёл 1924 год. Спасибо оператору, запечатлевшему происходящее на цифровую камеру изготовления станины! Наверняка он уже зарядил новую плёнку и будет продолжение...
@@АлиханОзиев-ф9р при всем уважении.. это же не номера перебивать на сименсах-фануках и лепить шильдик заказаный в Китае "я сделяль". Хозяину фабрики конечно люлей бы навешать за босоногих.
@@АлиханОзиев-ф9р А вы думали, станины на 3D принтере отливают? Вполне нормально, только отпуск заготовки не сделали, чтобы снять остаточные напряжения.
Agreed, it's impressive. The size of the castings, burying them right in the ground, it's really something to see. And to be quite honest, the patterns are so complicated that I had a hard time wrapping my head around how it was all going together. I had to rewatch parts several times to understand the pattern. These dudes are working hard. And for anyone in the states, watching this and judging, what do WE do anymore? At least they are making useful tools. We don't make much of anything anymore. Bethlehem steel is not too far from me, or I should say its rotting corpse is not too far from me. The remnants of a once great industrial nation....
@@hersch_tool you are very correct about these people excellent work. By the way lots of amazing industrial tooling still get made in your country but mostly very high end .
If they had a chance of better conditions, more resources and more learning these people could achieve so much more. I admire them for their hard work and resourcefulness.
السلام عليكم ورحمة الله وبركاته يا ايها الاخوة الاستاذة المهرة . انه عمل رائع تسلم تلك الأيدي الحرفية. اتمنى من الله يحفظكم ويرعاكم و يبارك فيكم أجمعين. تحياتي اخوكم خالد من البحرين. 🤲 ندعوا الله لكم بالخير و البركات
Fantastic job gentlemen, that is no mean feat, from pattern to shaper and finished surfaces, makes my little 12 inch Douglas shaper seem insignificant by comparison. I would love to know how many machines the older gentleman has done. I ignore the safety aspects as I guess it is a secondary consideration over there but all the same you do a great job and deserve fair praise.
О каких инструментах идет речь, если основная задача выставить отливку для строгания? Допуски большие, строгает там будь здоров, и точность там обеспечивается точностью самого строгального. Спозиционировали - отстрогали, все.
@cgultyaev 😂 епать ты специалист! 😂😂😂😂 если не знаешь процесса то не пазорься! Написал хрень! При литье нужно только угольник и уровень, что бы ровно выставить литейную форму! Там запас для дальнейшей обработки большой!
Now this is impressive...! Using technique and knowledge to create high value, precision machines through sand casting 1st principles and machining. Respect..!
YUP ....and nothing has changed in this particular foundry. No improvements ....no advancement. I have to say, this is NOT how lathe beds are cast today as the title suggests: "Amazing Process of Manufacturing Lathe Machine || How Lathe Machine Are Made in Factory…" It is most definitely NOT "amazing". In India or Pakistan ...this is what the process is, considering the video appears very much recent. But even by North American methods, casting was NEVER done this way in North America and probably neither in Europe. I hate to say it, because every one of these workers is in fact working very hard and deserve very much to be commended on the amount of work they are doing .....but every one of these castings are absolute JUNK. The wall thickness of these castings is undersized. There were clear indications of porosity on one of the machining images ....which means there could be porosity anywhere on this one casting ....and hence ANY of the castings. Also, what is the quality of these castings? What is the metallurgy of the metal? They only showed a pile of scrap materials. Was any chemistry checking ever done? Nothing was shown. The only take away is that this third world country is doing the best they can from very old procedures and processes ......not to be ignored. So when you see a very inexpensive lathe appearing on some ad somewhere, ask where the casting is from first ................and then decide if you want a VERY CHEAP LATHE ......because that's what you're going to get. .
The whole purpose of this prodution is exactly offer cheap lathes for the loal guy down the street that manufacture some motorbike parts or whatever. The thing is that the lathes are 'good enough' for the intended group of customers and their usage. They do not 'decide they want a very cheap lathe', they got no option. You are not wrong, but it's pointless to talk about manufaturing lathes according to modern standards in these circumstances. These customers can't just decide to go for a DMG Mori instead @@taxicamel
@@taxicamel Grey cast iron of unknown metallurgy with voids, no ageing before machining (although not really needed for grey cast iron). For all the effort these workers put into making these beds they should at least be given the chance produce something of decent quality.
100 years ago most western countries were in full-scale industrial revolution with mass manufacturing and production lines. This is more like 150-200 years ago small-scale cottage industry with basic mechanized tools
Process by process to made this quality items, no instant, it takes a lot of time, its hard to it, i salute and thankful to all hardworking people like that, 🎉🎉🎉❤❤❤
39.35.... connecting a lifting chain with a nut and bolt. You would have got the sack at our place for doing that. And I just love the standard safety flip flops. But you have to take your hard hat off to these guys. They do fantastic with what they have.
Although the process initially seems crude and archaic the results are amazing. Keeping in mind that modern casting is really just a cleaner looking version of the same methods this is the essence of processing iron into a solid machine. Very impressed with this process and their results.
I was thinking the same. However, total lack of quality control of the molten iron, no samples no nothing. I understand the eye of the master regarding temperature when to pour but oven temp? Metallurgy? Slag on top and leaving it floating?? Hardness testing? After machining loads of pores.... Lots of room for improving quality and quality assurance with relative minor investment.
Not iron, that's cast steel. Very sketchy cast steel at that. There's no control in that junk they're melting down. I wouldn't be surprised at a 50% failure rate. Maybe worse.
@@farmerbill6855Hoe can you tell it is steel instead of iron? I've seen a shot of the scrap they put in the oven..lots of Iron and maybe some steel scrap. Pity no shots of anything else during the melting process like infusing oxygen to reduce the iron into steel....nor additional alloy elements.. Anyhow, we can all agree; a dodgy/sketchy end result with absolutely no quality control whatsoever. Nice way to invest in a new machine tool.
@@BillCarnsPerhaps we should question other things like; do they run a space program? Do they posses nuclear weapons? If a similarly quality assurance system is in place for those things...but hey, only asking the questions LOL
Раньше станины для станков несколько лет выстаивались перед обработкой. Ну или искусственное старение чугуна делали. А так - после отливки сразу под нож - точность станка будет низкая
Похоже что на видео мы увидели черновую обработку на строгальном. Дальше эти станины будут долго отлеживаться, а потом все эти призмы и базовые плоскости будут доводить на фрезерном и шлифовальном станках.
@@danv5075 По другому и быть не может или ЭТО ПРОСТО РАБОТАТЬ НЕ БУДЕТ, ты такое просто не купишь (к примеру, как потребитель), тогда какой смысл это вообще делать?!
@@vimp5594 работать будет, но точность со временем уйдет. Да и ресурс у станка такого невысок будет. И то что отливку делают из чугуна марки "что бог послал" вас не смущает? Где науглероживание, где отбор проб, где внесение присадок? Но старение чугуна делают, ага. Самому то не смешно?
The guy can’t even afford flip flops! I started watching this vid ,and thought what the hell is going on. I have ended watching with total respect for these guys. I saw a steel mill in the late fifties where my Uncle worked. He took me and my Dad around. (Wouldn’t happen these days) that mill was almost the same as this one. Hats off to these guys working in a Mill that belongs in the fifties. Yes castings would be weathered in mills of the fifties,sixties,and Seventies. But modern times doesn’t allow for castings to be weathered for 10 years. I worked for a Diesel engine component factory in the Seventies.All of the castings we machined then were approximately 6 years old. But if you think nowadays! How much stock could be held for weathering ? What factory could afford that in modern times? We were using machines that were manufactured in WWI ,and they were still producing great products. Why? Because the Castings of “Those” machines were weathered properly. And they were well maintained by Millwrights who were trained as Apprentices. All due respect for these guys who are working hard,in arduous conditions to support their families.
Very interesting to see how they do this on the other side of the world......... Highly recommended for anyone interested in making this type of casting.
Another Southbend ready for paint and final assembly, the key to a good quality casting is the proper mix in the hopper, from the wheelbarrow, and all the PPE the workers are wearing while testing the molten iron for the right percentages. The casting crew could use some fireproof socks in those sandals too.
South Bend lathes were light duty machines, compared to Axelsons, Lodge & Shipley, Niles, Monarch, and many others, but many fine shops and operators started out with them and grew from there. They were capable of doing fine work within their capacity and skill of the operator. Their design, along with most others, were technologically
@@leonardmolberg2167 I completely agree with your comment, I ran Lodge and Shipley, Axelson, Warner and Swayze, Bullard and probably a few more when I worked in machine shops. I used to own a 20 X 48 Axelson, but I now have a Leblond tool room lathe in my garage to play on in my retirement. But my snarky comment was the new S. B. made in China or wherever they come from, drastically over priced and over rated compared to a real lathe of yesteryear.
@@stevenpederson1645 Still the Chinese employ at least nodular cast iron to produce their beds on lesser machines and better metallurgical compositions on bigger machines. A friend of mine visited a lathe manufacturing plant in China and saw acres of lathe beds ageing out in the open for a year or so before being machined.
Các bạn giỏi quá. Việt Nam chúng tôi chưa làm được những thứ như này. Chúng tôi chỉ nhập rác của nhật về để sửa chứa và sự dụng.hy vọng những bạn trẻ Việt Nam xem được những gì các bạn đang làm hôm nay để nhìn vào đó và học tập. Cuối cùng tôi xin chúc các bạn người ubi kistan nhiều sức khỏe. ❤❤❤❤❤ lời chào từ Việt Nam
There's old Chinese say😮 say,,,dont scorn little sneak,,,its,may some days become dragon,,!with all best wishes for 🇵🇰 Pakistan people ,,greetings from lraq
It seems that the running surfaces of the casting beds are machined immediately after casting - *not good!* In a grinding machine factory I know in Germany, the cast bed blanks were stored outside for several years (I think 10 years) in all weathers, summer/winter, to reduce internal tensions from the casting body! My brother works in a factory in Germany where lathes that are decades old are refurbished - only the old cast body is used, the running surfaces are grinded new, all attachments and drives with digital measuring systems are newly fitted. Important for the accuracy of the new lathe is the old cast body, where all internal tensions have been reduced over decades!
@@BIGSMOKE-bl2lq How do you get runout on a shaper?? It only moves back and forth. If you're talking about the tool flipping up that's intended, it's to reduce wear on the cutting edges when the tool goes into the backstroke.
В СССР отливки станин проходили естественное старение перед обработкой 10(!) лет. Их просто выкидывали в поле, где они созревали как хорошее вино, снимая все внутренние напряжения и поводки. Эти станки потом работали по 60 лет.
это самый неэффективный метод старения уже не применяется нигде, тем более применяется для серых чугунов, а тут как я понимаю стальная станина судя по металлолому
I think what people are missing from the criticism is that these knowledgeable hardworking men are being taken advantage of by corporations who do not care about Their safety just the price per unit. Make no mistake these men are exposing themselves to unnecessary damage and danger. This doesn’t mean they aren’t hard working or unintelligent.
I 100% respect the workers but sorry...always the flip flops in combination with the molten metal...how many guys lost their feet in that country?? The government ofcourse will never share these numbers!!!
I have a wood lathe with a cast ways; it cost $2000 new. There is no way it could be made in the USA or even China for anything like that. The casting had to be done using a place like this.
Sure work place accidents do take place yet this is a poor country Pakistan it has not reached the threshold of implementing the laws which are there. Pakistan is a hot country so that is one reason plus people need jobs. Very intelligent and hardworking lot though. Thank you sir
Fantastic work in extremely difficult conditions - and again, owners of these factories should be ashamed by the lack of some basic attempt to help prevent, the almost certain, injuries to the workers.
на сколько я помню перед мех обработкой еще делали искусственное старение что бы снять напряжения в металле после отливки. там они могут лопнуть при обработке
Было, но имкусственным его назвать трудно. На улице лежали отливки с годик и больше, внетри медленно шло изменение структуры чугуна.@@комплютенскаяполиглота
I think the castings should be left outside to weather and relax for a couple of years before finish machining. The internal stress in the casting needs time to work its way out.
Ммм! Почти как у Дядько Максима! И точность, и закалка, и шлифовка до микрон и зеркала, все на месте, высший класс! Настоящие орочьи технологии! (Это был сарказм, если что).
@@АлександрБударин-г4й ну Ереван - уже далеко не образец для подражания. С учетом состава металла - еще грустнее. А если обратить внимание, как выставляются станины для строгания - я думаю Ереван вообще на их фоне Коммунарасом покажется…
Interesting video, I have never seen a shaper working before. I spotted the advancing mechanism on another machine in the background, when the reversing lever is operated by the bed, it increments the z or x axis in the chosen direction. I also found the comments about seasoned castings informative, I didn't know they had to be left to destress for months before machining.
Do they even harden the slide ways? I’d love to see the contents of the gearbox etc,.? Still…what can you say, they get by and so few would be so capable in the west I’d suspect! Cheers
Смотрю и удивляюсь --- не ужели в России нашим блогерам снимать нечего,покажите наши производственные процесы,технологию изготовления, например церковных колоколов или ажурных решоток,заборов .Литейное дело в России ,со времен Демидова, считалось одним из лучших в Европе. Конечно этим ребятам- уважение и хвала --- не имея практически ничего,умудрится в итоге получить довольно не плохой результат своего труда.Молодцы!!! трудолюбивый и работящий народ .
У нас гвозди не делают. О каком станкостроении можно говорить. Стволы для орудий с хранения, так как нет станков для их производства. За то есть олигархи, их у нас прям очень много!
Молодцы, хорошая работа! Не всякая страна может сделать то-что делают эти специалисты! Единственное чугунные станины должны пройти старение! С приветом из Кыргызстана! 👋🇰🇬
В Великую Отечественную тоже работали на эвакуированных заводах женщины и дети. Травматизм был очень высок, но нужны были танки и самолёты и прочее для Победы. И тут ребята тоже мотивированы тем что их жизнь будет лучше
Після відливки чавуна, починається процес старіння, протягом 3-5 років, чавун змінює свою геометрію! Технологія щтучного старіння не задіяна, багато важкої та марної праці! Я став такий верстат купувати!
Less technology but this requires more skill, what people have to understand they are in a period equivalent to the 1900s, safety was none existent, they have to develop according to their own trajectory
That was a display of hard labor. They make it look easy with only an overhead crane and those linear milling machines as power tools. At least one of them donned a face mask to mitigate his particulate intake. Still, an N95 isn't going to do a damn thing if you do that day in, day out. That's a lot of particulate and hot gasses floating around to suck in all day with no ventilation.
Olá amigos trabalho perfeito!!! Estou pensando uma fundição para aluminio para fazer para pequenas peças!!! Gostei das tecnicas dos amigos aí aos poucos vou aprendendo mais, obrigado!!! Boa sorte a todos aí!!!
Wow these guys know what they are doing for sure. Even good people make mistakes sometimes, accidents happen. That is why most modern foundry workers wear protective eye wear, boots, and gloves. Hope no one gets injured.
I was thinking in the event of a global catastrophe people at a 1900 level of technology will rebound the fastest. More advanced technology will be impossible to keep running.
![Blox Fruits Dragon Rework Update [Full Stream]](http://i.ytimg.com/vi/EqDAp8udhm0/mqdefault.jpg)
Incredible work! This was a lot of fun to watch. I appreciate that you so easily do a job that I could never do. As a bonus, the sped up video makes everyone sound like the Jawas from Star Wars. Keep up the good work!
Als ich die Stimmen hörte, dachte ich sofort an Asterix und Kleopatra 😅
Молодцы, все ждем продолжения этого фильма👍⭐⭐⭐⭐⭐
So when you buy your $10000.00 lathe. Ask yourself where does the money go. Certainly not on the health and welfare of those skilled workers that made it.
Either your tripping or I'm tripping. Cause these things don't cost 10000 dollars.
As for the saftey concerns. It's not that they don't have saftey equipment they just don't use it.
@@imranshishir1947imran this lathes is bought so cheap from the this guys and sold around the world for astronomical amounts.
While this guys don’t get the money they deserve for their work
Pakistan has been exploited for decades by the west to keep it under their control and constantly in need of western help and all that is due to political corruption in the country.
Now thats what you call recycling,These Lathes are not import qualty but stll are quite expensive even when sold locally.
And he's wearing saddles.
Boa noite meus irmãos quanto está custando um torno Mecânico deste?
The porosity in those castings make me nervous, but a little bondo and green paint and Grizzly has something to sell you
What porosity? Surface porosity made you nervous? You sure needs to go back to your make up tutorial videos.
The only. Porosity that i saw is at 38:47 which probably caused by they not put enough vents in the sand mould.
@@zeezeazee make up videos? Sure thing bud. You want a lathe that has voids in the bed ways?
Да я тоже заметил это ,отливка хуже не куда.заливают не одной расплавленой массой.и обработка на строгальном станке,точности ноль.
I am more concern about not uniformly single piece gray cast iron but white cast iron around conners...
Can you guys teach them how to do it correctly instead of just sitting there and criticizing the work? Get off your ass and make a better one and show them.
I used to work in an iron foundry in my early 20's (I don't think there are any, not one, still operating in Scotland) and although the engineering was much heavier than this the moulding process and principles were the same. However the health and safety here is unbelievably shocking.
This video is telling you more than you realise. It's telling and showing you why these engineering industries don't exist in Britain today, cheap exploitable disposable labour where the quality of the product and people's lives come second to profit. Sad, very sad.
Thank you for your insight brother. In what era did you work at the foundries?
i think part of the problem (in the UK) has been that successive labour and tory governments have given up on promoting and supporting local industry, instead outsourcing labour to the far east because its cheaper and doesn't require regulation. this is 1: kicking the bucket down the road - the UK cant rely on cheap labour from Africa/the east forever, 2: it creates a situation where the UK is now reliant on other nations to supply basic tooling and industrial components, which undermines national security. id like to blame thatcher but she was not the only one who helped sell the UK down the river.
YEA☝️ BUT THEY HAVE A JOB UNLIKE A LOT OF
PEOPLE THROUGHT G B
THERE ARE SOOO MANY PEOPLE ON THA DOLE
maybe there wouldnt be so many people on benefits if the gov actually cared to maintain and grow local industry. maybe shutting down the coal mines was not in UK's best interests @@arthurn9237
Hard to believe this will soon be a Cincinnati CNC lathe. 😂
Too high for that type of Shit 😂😂😂😂
🤣 Yeah right....If they remember who "ate/stole/broke" the dial indicator, between coughing up blood from the cast iron dust...they might just get out of the 17th century. Bet they don't know where Cincinnati is. It would be funny, if I didn't know for a fact that this crap is being sold in my country. While the profit they make is being used to support people who have been wishing me dead for centuries.
VERY hard to believe :)
Found this very interesting, zero health and safety in place, but incredible amounts of skill and hard graft.
Ждем продолжения, полный цикл производства.
Парни молодцы
@@ЖамалШиринов-л5щ Положил на от3бись станину)))) Аааа по7уй)))) Там станки чуть лучше каменного топора)
Amazing! Like Britain in the 1800s but with flip flops.
Dudes live on Tattooine 😂
In Britain they wore wooden clogs...
only because they smell better than flip flops when they catch fire 😄@@beakytwitch7905
Like Britain today. Not producing lathes?
There are some few manufacturers of lathes in the UK, maybe 5 off. But that's a very modern prodution, not like 100 years ago@@TheAndreyBelkov
Using the term "factory" very loosely here, but it's still cool to see. And that old timer in the purple is out there killing it!
Absolutely amazed and very impressed with their skill at setting up the mold. Hats off to you guys!
what a fantastic video. these guys are amazing working with what they have.
Я просто приклоняюсь этим мастерам, надеюсь их труд и опыт оплачивается достойно, хотя судя по обувке то сомниваюсь!🙏
Ускоренный голос похож на миньенов. И правда. Делают то что заставят. Сегодня станок отливают а завтра на пикапе тойота с пулеметом на дело. Вернутся доделают станок)
@@viktorlob1960 To są Indie, nie ma tam świrów.
Tbm espero de coração que tds os envolvidos nesse trabalho sejam bem remunerados e respeitados.
Поклон низкий таким Людям труженикам!!!!! 🙏🙏🙏🙏🙏🙏
ชอบลุงที่ทำงานกับเครื่องไสเหล็ก ดูแกพิถีพิถัน เอาใจใส่ในงานมาก ยืนคุมเครื่องตลอดเวลา ดูผิวงานที่แกไสสิ สวยกริบเลย หน้าตาแกมีความสุขดีที่ได้ทำงาน ชอบคลิปนี้มาก
Those who are criticising these men, I have a message for them:
Yes Sure, you could say that....! however, people who have the ability and skills to do something like that with virtually no resources and tech. Imagine what they can do with the machines, resources, and equipment that you guys use while sitting on their backsides and watching everything is being done automatically. What you do can be done by a 10th grade while just sitting on the computer and operating the automatic machines on computers and yet you have the balls to criticize such hardworking men. Come and work there for just one day and I will ask you about the value of life.
Well said my friend and totally true.
Completely correct@@richardteale3217
No one stopping them from improving their educations and working conditions. They simply do not care to grow.
This is typical sand casting process. This is still done the same way all over the world today.
The difference to Germany is more environmental regulations and adequate protective equipment. The process is the same!
Grow to what @@wrongfullyaccused7139
Шёл 1924 год. Спасибо оператору, запечатлевшему происходящее на цифровую камеру изготовления станины! Наверняка он уже зарядил новую плёнку и будет продолжение...
Больше похоже на 1824год😂
@@АлиханОзиев-ф9р при всем уважении.. это же не номера перебивать на сименсах-фануках и лепить шильдик заказаный в Китае "я сделяль". Хозяину фабрики конечно люлей бы навешать за босоногих.
@@АлиханОзиев-ф9р А вы думали, станины на 3D принтере отливают? Вполне нормально, только отпуск заготовки не сделали, чтобы снять остаточные напряжения.
Shit that's funny
Да они похоже делают больше станков чем в России производят, все что сейчас не есть на производствах это или Китай или за бугор или СССР
Как тяжело достаётся хлеб насущный... Уважаю этих людей 💪💪💪💪💪💓
I find these type of videos so fascinating! Would be curious what tolerance a lathe like this could achieve?
Come on folks...they are working with what they have available...fair play to these hard working lads..👍👍
Agreed, it's impressive. The size of the castings, burying them right in the ground, it's really something to see. And to be quite honest, the patterns are so complicated that I had a hard time wrapping my head around how it was all going together. I had to rewatch parts several times to understand the pattern. These dudes are working hard. And for anyone in the states, watching this and judging, what do WE do anymore? At least they are making useful tools. We don't make much of anything anymore. Bethlehem steel is not too far from me, or I should say its rotting corpse is not too far from me. The remnants of a once great industrial nation....
@@hersch_tool you are very correct about these people excellent work. By the way lots of amazing industrial tooling still get made in your country but mostly very high end .
@@hersch_tool We eat cheetos in our comfy couchs!
If they had a chance of better conditions, more resources and more learning these people could achieve so much more. I admire them for their hard work and resourcefulness.
It’s wild to think they’re a nuclear power
السلام عليكم ورحمة الله وبركاته يا ايها الاخوة الاستاذة المهرة .
انه عمل رائع تسلم تلك الأيدي الحرفية.
اتمنى من الله يحفظكم ويرعاكم و يبارك فيكم أجمعين.
تحياتي اخوكم
خالد
من البحرين.
🤲 ندعوا الله لكم بالخير و البركات
Fantastic job gentlemen, that is no mean feat, from pattern to shaper and finished surfaces, makes my little 12 inch Douglas shaper seem insignificant by comparison. I would love to know how many machines the older gentleman has done. I ignore the safety aspects as I guess it is a secondary consideration over there but all the same you do a great job and deserve fair praise.
You ignoring safety? 😅😂👎👎💩
Из измерительных инструментов только угольник строительный. Точность данных станков отменная.
Там в точности смысла нет, с такой отливкой)))
@@СергейФранич ИНДИЙСКАЯ РАКЕТА НА ЛУНЕ СОВЕРШИЛА ПОСАДКУ А ВОТ ТОЧНАЯ расейская ОБ ЛУНУ РАСХЕРАЧИЛАСЬ
О каких инструментах идет речь, если основная задача выставить отливку для строгания? Допуски большие, строгает там будь здоров, и точность там обеспечивается точностью самого строгального. Спозиционировали - отстрогали, все.
@cgultyaev 😂 епать ты специалист! 😂😂😂😂 если не знаешь процесса то не пазорься! Написал хрень! При литье нужно только угольник и уровень, что бы ровно выставить литейную форму! Там запас для дальнейшей обработки большой!
Учи мат часть! Балбес! 😂😂😂😂
Using that relatively flat stick for check for level. Nice.
Now this is impressive...!
Using technique and knowledge to create high value, precision machines through sand casting 1st principles and machining.
Respect..!
None of these machines would be high value.
@@brianjensen5200 they are worth a lot more than the scrap they were made from, and they are probably for the local/domestic market not for export.
It's good to see they are wearing their "safety Sandles" 😂
This is nuts. It's like going back in time 100 years ago but in a different timeline.
YUP ....and nothing has changed in this particular foundry. No improvements ....no advancement.
I have to say, this is NOT how lathe beds are cast today as the title suggests: "Amazing Process of Manufacturing Lathe Machine || How Lathe Machine Are Made in Factory…" It is most definitely NOT "amazing".
In India or Pakistan ...this is what the process is, considering the video appears very much recent. But even by North American methods, casting was NEVER done this way in North America and probably neither in Europe.
I hate to say it, because every one of these workers is in fact working very hard and deserve very much to be commended on the amount of work they are doing .....but every one of these castings are absolute JUNK. The wall thickness of these castings is undersized. There were clear indications of porosity on one of the machining images ....which means there could be porosity anywhere on this one casting ....and hence ANY of the castings. Also, what is the quality of these castings? What is the metallurgy of the metal? They only showed a pile of scrap materials. Was any chemistry checking ever done? Nothing was shown.
The only take away is that this third world country is doing the best they can from very old procedures and processes ......not to be ignored. So when you see a very inexpensive lathe appearing on some ad somewhere, ask where the casting is from first ................and then decide if you want a VERY CHEAP LATHE ......because that's what you're going to get.
.
That's how corporations makes record profits year after year.
The whole purpose of this prodution is exactly offer cheap lathes for the loal guy down the street that manufacture some motorbike parts or whatever. The thing is that the lathes are 'good enough' for the intended group of customers and their usage. They do not 'decide they want a very cheap lathe', they got no option. You are not wrong, but it's pointless to talk about manufaturing lathes according to modern standards in these circumstances. These customers can't just decide to go for a DMG Mori instead @@taxicamel
@@taxicamel Grey cast iron of unknown metallurgy with voids, no ageing before machining (although not really needed for grey cast iron). For all the effort these workers put into making these beds they should at least be given the chance produce something of decent quality.
100 years ago most western countries were in full-scale industrial revolution with mass manufacturing and production lines.
This is more like 150-200 years ago small-scale cottage industry with basic mechanized tools
Process by process to made this quality items, no instant, it takes a lot of time, its hard to it, i salute and thankful to all hardworking people like that, 🎉🎉🎉❤❤❤
39.35.... connecting a lifting chain with a nut and bolt. You would have got the sack at our place for doing that. And I just love the standard safety flip flops. But you have to take your hard hat off to these guys. They do fantastic with what they have.
Less talk work hard..result was awesome and job done as schedule.😊
Although the process initially seems crude and archaic the results are amazing. Keeping in mind that modern casting is really just a cleaner looking version of the same methods this is the essence of processing iron into a solid machine. Very impressed with this process and their results.
I was thinking the same. However, total lack of quality control of the molten iron, no samples no nothing. I understand the eye of the master regarding temperature when to pour but oven temp? Metallurgy? Slag on top and leaving it floating?? Hardness testing? After machining loads of pores....
Lots of room for improving quality and quality assurance with relative minor investment.
@@ervie60 I see your points, however the 3rd world often times scraped by. It's hard to know the macro of their scenario and question it.
Not iron, that's cast steel. Very sketchy cast steel at that. There's no control in that junk they're melting down. I wouldn't be surprised at a 50% failure rate. Maybe worse.
@@farmerbill6855Hoe can you tell it is steel instead of iron? I've seen a shot of the scrap they put in the oven..lots of Iron and maybe some steel scrap.
Pity no shots of anything else during the melting process like infusing oxygen to reduce the iron into steel....nor additional alloy elements..
Anyhow, we can all agree; a dodgy/sketchy end result with absolutely no quality control whatsoever. Nice way to invest in a new machine tool.
@@BillCarnsPerhaps we should question other things like; do they run a space program? Do they posses nuclear weapons?
If a similarly quality assurance system is in place for those things...but hey, only asking the questions LOL
excellent job security 👍
Отлично. А теперь можно видео, где нормальные станки делают?
👍🛠🤗 Слава станкопрому Пакистану. Ура🍷🍸🔨
Мое восхищенье👍👍👍 наладить такое производство с такими минимальными возможностями! 👍👍👍 они так скоро и свою орбитальную станцию построят....😅
Раз...и из куска глины получился токарный станок...впечатляет!!🎉
Ха восхитительно! Трудягам почет и уважение!
Раньше станины для станков несколько лет выстаивались перед обработкой. Ну или искусственное старение чугуна делали. А так - после отливки сразу под нож - точность станка будет низкая
Ты это напиши тем идиотам здесь, что черновую обработку от чистовой не отличают.
Похоже что на видео мы увидели черновую обработку на строгальном. Дальше эти станины будут долго отлеживаться, а потом все эти призмы и базовые плоскости будут доводить на фрезерном и шлифовальном станках.
@@jackchain853 надеюсь так и есть. Но это маловероятно
@@danv5075
По другому и быть не может или ЭТО ПРОСТО РАБОТАТЬ НЕ БУДЕТ, ты такое просто не купишь (к примеру, как потребитель), тогда какой смысл это вообще делать?!
@@vimp5594 работать будет, но точность со временем уйдет. Да и ресурс у станка такого невысок будет.
И то что отливку делают из чугуна марки "что бог послал" вас не смущает? Где науглероживание, где отбор проб, где внесение присадок? Но старение чугуна делают, ага. Самому то не смешно?
The guy can’t even afford flip flops! I started watching this vid ,and thought what the hell is going on. I have ended watching with total respect for these guys. I saw a steel mill in the late fifties where my Uncle worked. He took me and my Dad around. (Wouldn’t happen these days) that mill was almost the same as this one. Hats off to these guys working in a Mill that belongs in the fifties.
Yes castings would be weathered in mills of the fifties,sixties,and Seventies. But modern times doesn’t allow for castings to be weathered for 10 years. I worked for a Diesel engine component factory in the Seventies.All of the castings we machined then were approximately 6 years old. But if you think nowadays! How much stock could be held for weathering ? What factory could afford that in modern times? We were using machines that were manufactured in WWI ,and they were still producing great products. Why? Because the Castings of “Those” machines were weathered properly. And they were well maintained by Millwrights who were trained as Apprentices.
All due respect for these guys who are working hard,in arduous conditions to support their families.
Сейчас " отпуск металла" делается по ускоренной технологии. Деталь просто держат при температуре примерно 500 градусов, возможно одну неделю.
I heard these guys make Southbend, Bridgeport, and also Rolex watches in the same factory and ship them out so they get stamped ""Made in ......"
A cabron..toces son chingones
😮
ماشاءاللہ بہت خوب بہت اعلی سبحان اللّٰہ اللّٰہ اکبر احسن ماشاءاللہ چھا گئے ماشااللہ کمال ❤❤❤🤲🤲🤲💯💯💯💯🦁🦁🌹🌹🌹👍👍👏👏👌👌💪💪💪💪
Engineering is a universal language, go anywhere in the world and you understand what they are doing, bravo 👍👍👍👍👍👍👍👍👍
Brill video, very skilled 👌👌👌👌👌
ماشاء الله تبارك الرحمان ، و نعم الرجال
Very interesting to see how they do this on the other side of the world.........
Highly recommended for anyone interested in making this type of casting.
Thank you for highlighting my comment.I have watched this vid again,and I am in awe of these guys skills. It is an amazing vid.
Another Southbend ready for paint and final assembly, the key to a good quality casting is the proper mix in the hopper, from the wheelbarrow, and all the PPE the workers are wearing while testing the molten iron for the right percentages. The casting crew could use some fireproof socks in those sandals too.
South Bend lathes were light duty machines, compared to Axelsons, Lodge & Shipley, Niles, Monarch, and many others, but many fine shops and operators started out with them and grew from there. They were capable of doing fine work within their capacity and skill of the operator. Their design, along with most others, were technologically
@@leonardmolberg2167 I completely agree with your comment, I ran Lodge and Shipley, Axelson, Warner and Swayze, Bullard and probably a few more when I worked in machine shops. I used to own a 20 X 48 Axelson, but I now have a Leblond tool room lathe in my garage to play on in my retirement. But my snarky comment was the new S. B. made in China or wherever they come from, drastically over priced and over rated compared to a real lathe of yesteryear.
@@stevenpederson1645 Still the Chinese employ at least nodular cast iron to produce their beds on lesser machines and better metallurgical compositions on bigger machines. A friend of mine visited a lathe manufacturing plant in China and saw acres of lathe beds ageing out in the open for a year or so before being machined.
Os caras sao muito bons,meus parabéns a tds.❤❤❤❤
Các bạn giỏi quá. Việt Nam chúng tôi chưa làm được những thứ như này. Chúng tôi chỉ nhập rác của nhật về để sửa chứa và sự dụng.hy vọng những bạn trẻ Việt Nam xem được những gì các bạn đang làm hôm nay để nhìn vào đó và học tập. Cuối cùng tôi xin chúc các bạn người ubi kistan nhiều sức khỏe. ❤❤❤❤❤ lời chào từ Việt Nam
There's old Chinese say😮 say,,,dont scorn little sneak,,,its,may some days become dragon,,!with all best wishes for 🇵🇰 Pakistan people ,,greetings from lraq
It seems that the running surfaces of the casting beds are machined immediately after casting - *not good!*
In a grinding machine factory I know in Germany, the cast bed blanks were stored outside for several years (I think 10 years) in all weathers, summer/winter, to reduce internal tensions from the casting body!
My brother works in a factory in Germany where lathes that are decades old are refurbished - only the old cast body is used, the running surfaces are grinded new, all attachments and drives with digital measuring systems are newly fitted.
Important for the accuracy of the new lathe is the old cast body, where all internal tensions have been reduced over decades!
I could see the run out in that tool fixture on there shaper machine i dont thin there concerned about internal stresses haha
@@BIGSMOKE-bl2lq How do you get runout on a shaper?? It only moves back and forth. If you're talking about the tool flipping up that's intended, it's to reduce wear on the cutting edges when the tool goes into the backstroke.
@@mikocap21 Just like an old shaper.
@@mikocap21 In stone-working, that shaper is called a plane, but what's the difference really?
Super strength high-tech alloy right there.
Good, hard work! 👋👍
В СССР отливки станин проходили естественное старение перед обработкой 10(!) лет. Их просто выкидывали в поле, где они созревали как хорошее вино, снимая все внутренние напряжения и поводки. Эти станки потом работали по 60 лет.
Не выдумывай, старение металла делается другими методами, всего за сутки
это самый неэффективный метод старения уже не применяется нигде, тем более применяется для серых чугунов, а тут как я понимаю стальная станина судя по металлолому
aqui no Brasil, a ROMI despejava suas peças para envelhecer em um pântano por três anos antes de usa-las para fabricar suas máquinas operatrizes
@@Colenuiogyrez Сейчас да, но опять таки не за сутки, но качество этих станин все равно хуже тех древних технологий.
@@пружин_петров Там вообще хз какой сплав, просто железный сплав и все, как Бог пошлет.
Great job
all i can say is awsome from start to finish
you men are pros.great work
А я все думал, откуда они станки берут? А они оказывается их тоже сами делают!
:) no nie?
Piękne.
Trudne czasy tworzą silnych ludzi.
@@tomaszkluska6419 ليس دائما ربما تصنع الظروف اخلاق سيئة فقط
@@حسانمتعب-س9ت Zawsze są wyjątki.
Ale to są wyjątki.
Pozdrawiam :)
Mashallah very good job Salaam the worker who is doing this hard job may Allah keep them safe life
I think what people are missing from the criticism is that these knowledgeable hardworking men are being taken advantage of by corporations who do not care about Their safety just the price per unit. Make no mistake these men are exposing themselves to unnecessary damage and danger. This doesn’t mean they aren’t hard working or unintelligent.
Sin duda son maestros en lo que asen, mis respetos
Is my first time to see how lath mashine build
Процесс базирования заготовки очень примечателен - как говорит техноблогер Дядько Максим: "Плюс-минус трамвайная остановка"
здесь показывается производство заготовки станины а не самой станины, допуск может в больших пределах быть
У вашего "техноблогера" нет даже технического образования, не говоря о явном отсутствии понимания в элементарных вопросах.
Ну у нас и так не могут, головы с соломой да и руки кривые. Некоторые уже у пакистанцев на подсосе подрабатывают.
@@user-Master1969 так он и сам постоянно об этом говорит для таких как ты: он все делает не правильно, работать не будет.
@@grabdmitry Давайте на "вы". Я не писаюсь кипятком от вашего кумира и мне на то, что он говорит - наплевать.
Great video🙂
молодцы,, почти вся ручная работа...каменый век.
non l âge du fer juste apprêt l âge du bronze
@@ДиваныйЭксперт-ъ3х Большинство технологий (особенно такого уровня) можно найти в открытых источниках
техника безопастности на вышшем уровне и главное работают в шланцах.
как раз я тут не вижу тех.без.@@андреймайоров-ф6о
I love these videos...I was curious to know how things were produced...before automation...now I know...
I 100% respect the workers but sorry...always the flip flops in combination with the molten metal...how many guys lost their feet in that country?? The government ofcourse will never share these numbers!!!
They don't give a shit about the workers.
I have a wood lathe with a cast ways; it cost $2000 new. There is no way it could be made in the USA or even China for anything like that. The casting had to be done using a place like this.
Sure work place accidents do take place yet this is a poor country Pakistan it has not reached the threshold of implementing the laws which are there. Pakistan is a hot country so that is one reason plus people need jobs. Very intelligent and hardworking lot though.
Thank you sir
Do they speak Minion?
Flip flops are the main uniform of the workers who works in pakistan
Я рад за них, что есть у них защитные тапочки 😀
Ещё и маски присутствуют! Это шокирует😂
А как вам крепление станины на кран на пару оборотов болта?))
Да какие пару оборотов? Точным и сильным движением пальца правой руки, гайка делает минимум 5-6 оборотов! @@stankv
Вот оно импорто замещение!!!!! 👍👍👍
Lindo, perfeito, ousado e profissional!!!! Grandes artífices da fundição.
Fantastic work in extremely difficult conditions - and again, owners of these factories should be ashamed by the lack of some basic attempt to help prevent, the almost certain, injuries to the workers.
This is Pakistani mechanic baby
Vive l'industrie Africaine par la voie des Hommes 🚹 💪🤸♂️🇨🇲😇
RII SARL Cameroun au 🎤
look at the porosity/voids in that casting!
Особенно последние кадры понравились. Обстуганную станину ставит на обструганные направляющие предыдущей обработанной детали. Финиш!!!
Думаете ей от этого хуже стало?
В станкостроении нет понятия хуже-лучше. Там есть техпроцесс.@@Сергей-н2я6г
на сколько я помню перед мех обработкой еще делали искусственное старение что бы снять напряжения в металле после отливки. там они могут лопнуть при обработке
Было, но имкусственным его назвать трудно. На улице лежали отливки с годик и больше, внетри медленно шло изменение структуры чугуна.@@комплютенскаяполиглота
Это скорее всего предварительная обработка. Потом будет шлифовка станины. Или шабровка.
A CNC shaper?!?!😳😁 that’s pretty rad! Maybe not hand scraped ways, but a CNC shaper will do in a pinch😁
where do you see cnc on the machine?
انا جدا معجب بالصناعه الباكستانيه يصنعون من لاشيء صاناعه متطوره يستحقون تعظيم سلام ونرفع لهم القبعه مثابرين ونسأل الله لهم النجاح الدائم
I think the castings should be left outside to weather and relax for a couple of years before finish machining. The internal stress in the casting needs time to work its way out.
Ммм! Почти как у Дядько Максима! И точность, и закалка, и шлифовка до микрон и зеркала, все на месте, высший класс! Настоящие орочьи технологии!
(Это был сарказм, если что).
Выкуси фавретто 😂😂😂😂
Может быть и у них не сильно криво получается. Типо Ереванского станка что нибудь и получится.
@@АлександрБударин-г4й ну Ереван - уже далеко не образец для подражания. С учетом состава металла - еще грустнее. А если обратить внимание, как выставляются станины для строгания - я думаю Ереван вообще на их фоне Коммунарасом покажется…
😮 Excelent warriors!
Interesting video, I have never seen a shaper working before. I spotted the advancing mechanism on another machine in the background, when the reversing lever is operated by the bed, it increments the z or x axis in the chosen direction.
I also found the comments about seasoned castings informative, I didn't know they had to be left to destress for months before machining.
I'd say years. Know of a factory that dropped the beds from second floor on logs to relieve stress.
Do they even harden the slide ways? I’d love to see the contents of the gearbox etc,.? Still…what can you say, they get by and so few would be so capable in the west I’d suspect! Cheers
Смотрю и удивляюсь --- не ужели в России нашим блогерам снимать нечего,покажите наши производственные процесы,технологию изготовления, например церковных колоколов или ажурных решоток,заборов .Литейное дело в России ,со времен Демидова, считалось одним из лучших в Европе. Конечно этим ребятам- уважение и хвала --- не имея практически ничего,умудрится в итоге получить довольно не плохой результат своего труда.Молодцы!!! трудолюбивый и работящий народ .
с чего ты взял что это наши блогеры?просто чуваки пиздят видосы и на свой канал кидают
ну почему же, "Константин про" много чего снимает и показывает.
А зачем про колокола, пусть покажут как делают в России станки. Если вообще остались такие производства.
@@андрейандреенко-е1з😂😂😂😂 не осталось почти.
У нас гвозди не делают. О каком станкостроении можно говорить. Стволы для орудий с хранения, так как нет станков для их производства. За то есть олигархи, их у нас прям очень много!
Здоровья достатка большой любви людям труда от души вам завидую мирного неба Вам
Молодцы, хорошая работа!
Не всякая страна может сделать то-что делают эти специалисты!
Единственное чугунные станины должны пройти старение!
С приветом из Кыргызстана! 👋🇰🇬
После просмотра этого ролика, где-то сейчас инспекторы ТБ⚠️капли пьют сердешные😂😂😂
Хрен... На производстве многое повидали, а за чужих сердце не болит.
посмотрел, ни разу глаз не дернулся
Ходить в шлепках это у них национальная особенность , там я заметил в начале ролика одного в красах , наверно основной у них ! 🤷♂️
@@Novichkov_Alekseyну да. Типа центровой или смотрящий
В Великую Отечественную тоже работали на эвакуированных заводах женщины и дети. Травматизм был очень высок, но нужны были танки и самолёты и прочее для Победы. И тут ребята тоже мотивированы тем что их жизнь будет лучше
Після відливки чавуна, починається процес старіння, протягом 3-5 років, чавун змінює свою геометрію! Технологія щтучного старіння не задіяна, багато важкої та марної праці! Я став такий верстат купувати!
Hahaha nice work but! I remembered minions in all the video ✌🏼
That's how it was done 150 years ago in America. Kind of cool.
More like 60 years ago. I'd bet that shaper started its life in the US somewhere.
200. No one made SB Lathe this way in 1924. Please. This is a sloppy way of doing things from 1824.
Muito bom estou aprendendo muito com você obrigado
"What kind of metal is this cast from?"...."Yes!"
Что-то чугуноподобное 😀
"Every single grain in that casting is hand picked and carefully selected by our highly trained staff"
Shazad lathe machine available? In Pakistan
يالله اللهم صل على محمد وآل محمد وعجل فرجهم ياكريم ❤❤❤❤
Less technology but this requires more skill, what people have to understand they are in a period equivalent to the 1900s, safety was none existent, they have to develop according to their own trajectory
That was a display of hard labor. They make it look easy with only an overhead crane and those linear milling machines as power tools. At least one of them donned a face mask to mitigate his particulate intake. Still, an N95 isn't going to do a damn thing if you do that day in, day out. That's a lot of particulate and hot gasses floating around to suck in all day with no ventilation.
Техника безопасности - 80 уровень!
Как и материаловедение))) Когда в одну печь идут шестерни с корпусами от швейных машин, то на выходе марка стали будет "чёто железное".
@@СергейФранич Кстати да, ведь для станины лучше всего чугун , так как он хорошо гасит вибрации
Olá amigos trabalho perfeito!!!
Estou pensando uma fundição para aluminio para fazer para pequenas peças!!!
Gostei das tecnicas dos amigos aí aos poucos vou aprendendo mais, obrigado!!!
Boa sorte a todos aí!!!
Wow these guys know what they are doing for sure. Even good people make mistakes sometimes, accidents happen. That is why most modern foundry workers wear protective eye wear, boots, and gloves. Hope no one gets injured.
Mas só mostram até essa parte sempre!! Pq não postam um vídeo mostrando a tempera do barramento, a retifica posterior...e a montagem??
I was thinking in the event of a global catastrophe people at a 1900 level of technology will rebound the fastest. More advanced technology will be impossible to keep running.
In the event of the global catastrophe the living will envy the dead.
Good work ❤
Cool watching the shaper work. You don't see those much anymore.
Maravilhoso 👏🏻👏🏻👏🏻😍👍🏿