Big Dust Collector Filter Box and Finishing Touches
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- Опубликовано: 5 сен 2024
- Want to help out?: www.patreon.co...
or support me through my Amazon wishlist:www.amazon.de/...
Follow me on Instagram: / marius.hornberger
With the filter box done, my dust collector is up and running again. Better, stronger and quieter than before.
There will be more information about my Pantorouter soon.
Link to the screw advanced Box joint jig: woodgears.ca/b...
Link to the pantorouter: www.hybridpanto...
Link to where I bought the filters: www.amazon.de/...
Enjoy the video! 
Хобби
...and I noticed the shop seems rather small now in comparison, so I might have to rebuild the house :D
For a young bloke you seem to have an old head on your shoulders. The old fashioned logic you apply to your projects is something not often seen in the young these days. Well done, very impressive and professional set up you have created there.
I am jealous of your ability to keep the workshop tidy - despite my young age. Dissolving the work environment is impressive.
You are an amazing personality.
My Son always keep work place neat and tidy, he always keep commenting me for the dusty environment made by me.... I do only work he keeps cleaning, I love the way Marius working.....
I believe your parents are proud of having a son with not only your abilities and intelligence, but the fact that you put them to use the way you do. Fine job young man. God Bless you...
I appreciate your sly, understated sense of humor.
And, cripes, your work ethic is nuts!
Does any body else feel that we're watching Matthias Wandel? So much of what Marius does, how he presents this project, his sense of humor, all remind me of Matthias. I'm not complaining Marius, just observing. I like your style, and you are obviously dedicated to your craft. Cheers!
Marius has a cooler accent though!
Excellent Excellent Excellent!!!
Design, modifications, build, videography (superb) and loved all the little tricks!! For me, the hand through the plywood was best but all were good!
"This IS the best" build video I've watched all year. I mean that!!
Happy to see it is done! And not much noise.
Very clever, I plan on watching it again! I enjoy your personality and explanations, not to mention your SKILL.
Wow! It seems you have an experience of an 80 years old woodworker! Congratulations!
You are patience and determination in a video format! You have all my respect! Keep up these great videos!
i have students standing here, watching captivated. I love your approach to these tasks. inspiring
I really like that you show your mistakes as well and how you were able to fix them or work around them. Gives me hope to become better :)
Matthias must be proud seeing his invention used so well here. Love your videos man!
I really appreciate the amount of work you put into making this dust collector.
Marius, you are a very talented craftsman. I like watching your videos to see how you tackle a project. It is obvious that you are a perfectionist. Danke schon.
Isn't it funny how much effort we are willing to put into the tools and jigs that will help us make things. I wouldn't do it any other way, but it sometimes makes you wonder how an outsider would see it. Spending most of our time and effort making it easier and less dusty to make things instead of just making things. I'm sure our workshops will be finished at some point so we can enjoy them when we're retired. :D
This is easily your best video in my opinion. You've become a lot better in video making overall. This is all action, a really diverse project and you manage to keep it interesting for the whole video despite its length. And the result looks both functional and unique.
Thanks man, always nice to get such feedback!
Yes, I was going to say how the glue up could be out of square, but you found that out. I always double check my pieces prior to glue up, if I can I assemble it dry (no glue), and compare the two corner to corner measurements. On every glue up I always verify the corner to corner dimensions, and I always have adequate clamps at the ready. On every glue up.
I have always been a perfectionist, always meticulous. I learned to be meticulous in the shop by my grandfather, and in high school wood shop, thank you Cecil Parker. But it became a mantra when I was in a two year Machine Tool Technics program, and became a deeply ingrained way of doing everything when I went from Manufacturing Process Engineering Technician to Manufacturing Process Engineering Department Manager and it was up to me to ensure that every machinist on 33 cells (64 CNC machines and several dozen miscellaneous manual machines), running two shifts, one master tool maker and four tool room apprentices, two secondary operations machinists, three fabricators, three finishers, two packaging and shipping technicians, four pre-operations/saw shop technicians, and four material handlers, had everything communicated to them clearly and concisely, anticipating every failure point, and every failure mechanism, and including instructions that effectively eliminated (reduced) risk of all of these failures. When you are the one member of the twelve person management team that, on a daily basis, has to answer what, how, when, where, who, why, root causes, and what was done to address it, and prevent recurrence of it, for every scrapped work piece, every OOT critical dimension, every job that did not meet set up or production efficiency goals, and every occurence causing lost time, you become very thorough in how you prepare everything, check everything, and follow through with everything. You become very familiar with the quickest, and most idiot-proof, I mean least error prone, method of verification of process, of dimensions, and of quality control.
Cool video. My first time watching your channel, but I wasn't driven absolutely nuts by how many things I could pick out that were not done in an efficient way, or in a way that ensures accuracy and precision, or spotting things that are done in a reckless way, a dangerous way, something that shits on common sense, or design ideas that are just terrible, flawed ideas, which I see more often than I ever could have imagined I would see. Not saying I agree with everything, I don't expect to, but, I do look forward to watching some more of your videos.
14:47 I have faith that this piece was attached very securely! Good job
yes, it got silicone all around and screws from outside off camera.
I know that there are probably many like you or even people more skilled than you, but I watch your videos on awe. The things you know and the things you can do amazes me. I must ask, What education(s) do you have?
Having seen a millworks shop explode, One outside cyclone blow up like a bomb, I would never trust a dust collector inside a home or workshop. Place outside to control any possible explosion.
Both explosions happened when nails and cabinet hinge were stuck by a chop saw carbide blade.
Make sure you do not have sparks inside your collector system.
One option for the turbine fins is PVC pipe. Once you build the unit, pre assembly, use fabric dryer sheets and wipe it down well. This helps keep dust from sticking to the parts for a long time.
You do a very nice video and your wood work skills are very good, especially for someone so young.
I like the precise accuracy you follow in your workshop
Well I've got to hand it to you Marius. That is absolutely the best shop made ducted vacuum system I have ever seen. What an epic build! Well done. I hope your studies are going well too.
very nice build quality I really like how you show your thoughts and insights as you go along even the pinch of whimsy makes it all the better. quite a builder
Dang it, you make this stuff look so easy. Watching your videos has been my motivation to become slightly less crap at carpentry (I'm a welder, go figure), but it's a struggle. I seem to be able to add 90 to 90 and get 170...
Kid you are a genius and one helluva craftsman.
I really enjoy your videos. Keep up the great work. With age you seem to get better and better. I hope you never reach your zenith and keep on getting better and better.
Es ist immer wieder eine Freude deine Videos anzusehen.
Super Filme, und Super Arbeit! Einfach Perfekt!
Da kannst du echt Stolz drauf sein!
Vielen Dank!
Marius you continue to amaze me with your creativity and quality of work. And then there is the video. Well done all around.
I recently found your channel and saw you move things and wondered more so I got to finally see how you built this. VERY COOL! I imagine you saved yourself LOTS of money and got more custom for your space. I know this video is from years ago now, but if you want it to be even more quiet in the upstairs for your family- you could try to add insulation around it (especially above it) to contain more noise. Anyway, thanks for sharing all these builds. I've been trying to figure out what to do for my shop for dust collection and I feel more confident in trying to build it myself. Thanks!
Marius, outstanding work. I particularly like your troubleshooting skills and the resulting fixes.
Looks like you're getting some nice tools to add to the CNC . Might take some of these ideas and modify my dust collection. You have a great mom! LOL!
as an old German friend used to say : "SHITS HAPPEN YA !"
Anyway, beautiful project, totaly over-the-top, but very very inspiring. Thanks !
Keep on trucking ! (from France)
Very nicely done. For the next dust collector ;) I would recommend having something vibration-dampening between the blower and the big box so that the mounts for the box and blower unit would be pretty much independent. Just an idea.
Wow, was für ein Aufwand! Exzellente Arbeit!
Yet another GREAT project from Mr. Hornberger!!!
So, now, over five years later, is it still performing well? I came back to this video series because I need to do something with my dust collection. When I build my shop I put all the 100mm pipes in my concrete floor, which seemed like a good idea at the time. I also converted my Bernardo dust collector to a cyclone system. However, the motor is only 0,75 HP and I had to bypass the in-floor piping. I have a 2 HP motor that was intended for a disk sander, but it would make more sense to build something similar to your system, and use the smaller motor for the disk sander. I have been watching this series several times now, trying to take notes as I watch. Now I guess I'll have a steep learning curve on the X-Carre to be able to design the disks for the impeller. Love your style and videos!
i just want to congrat you for the amazing post editing job, iv being watching this dust colector build series and that makes the videos smooth and fun to watch
Excellent video and process. You are a joy to watch during your brainstorming. Thank you Mr. Master Woodwoker for sharing.
Hope your parents are proud of you, you definitely have a bright future ahead of you.
Great to see it all finally come together! I know it's been challenging to not have a functioning dust collection system, but it has been a very interesting series of videos!
I am amazed and jealous, impressed and astounded. You have so many skills your 'toolbox' that I feel quite inadequate. Particularly impressed how you made the impeller blades, let alone all the CAD and CNC work for the impeller housing. The attention to detail in someone as young as you (as you appear that is!) is incredible. Making the secondary filters and their housing (including the mistake or two) is great, even if the end product is the largest over-spec'ed dust extraction system I've ever seen ! Goodness knows what you will aspire to in the future ! Good luck. (can you post a video of the carnage if and when it finally fails?)
My friend you re on ure way to being a master furniture maker!!Great Wood work,videotaping,editing and speaking all Get 100%
i totally love u. i mean that as appreciation and not romantic. your such a brilliant mind and funny engineer. thank u very much for everything u do.
i do Surface grinding at my workshop, I've also having dust collector made by steel I'll do some of the renovation inspired by your work, but it will take time so I've to wait , Great work I enjoyed it.....
Grab Love and Namaste 🙏 🙏 from a friend from Agra Uttar Pradesh India......
Suneel Kanda
Who else watches these cause they are cool, and he is funny, instead of wanting to make it yourself and knowing all parts
Your videos are very entertaining to watch. I especially like the 'special effects' you occasionally add. Thanks!
Marius, you are well sponsored. There's no way I have the skill, finances, or time to learn to use your wonderful collection of tools. I love watching your videos. Amazing.
I'm going to start calling you Matthias Jr! :D
As soon as I win the lotto I am hiring you to custom build a complete set of new furniture. You are awesome!
Wow. Pantorouter just kind of slipped in there. Will be fun to see what more you do with it. One of your best videos, and that is saying a lot because you set the bar so high always for all your vids.
Thanks. The pantorouter will definitely see some use
i enjoy your videos and admire the skill and aptitude for such a young man
Amazing skills and nice work with editing a rare find on RUclips and no ads Thank you
That joint slotting together was so satisfying.
You are a skilled woodworker for sure, even your toys are neat.
Your workmanship is excellent.
oh my god, those machines are astonishing!
I was about to suggest pre-filters so the expensive HEPA ones would last longer, but you did that too! Fantastic work, you thought of everything.
Marius you make the best videos! I always look forward to watching you build your projects and Pick up some of the techniques you use. Thanks for sharing, always enjoyable to watch.
"Hmmm, I might have to rebuild that"
Yes, please do! I love watching these videos!
Beautiful project. Multidisciplinariness at its finest. Keep it up
Really great project, but i couldn't help noticing the chip out at the edge of the finger joints - i find if you score a line at the edge of the finger joints with a knife, this prevents chip out really well. Anyway thanks for uploading and keep up the good work!
I tried a sacrificial block for preventing that. (small block behind the pieces). But it doesn't work as expected because there still is a gap between it and the workpieces.
Brilliant and creative. You are a joy to watch.
Awesome result here, pretty much the ultimate self build dust collector. Pantorouter + nice Bessy clamps as well - some high end upgrades!
It's very cool... unfortunally I can't do it inside my garage because it will be to loud for my neighbords. I have a terraced house & maybe I need to insulate to avoid the vacum noise... I will make a compact & mobile version.
You should add earthing to your plexiglass. Metal foil tape with a lead screwed into it should work. Wouldn't want a spark from the plexiglass to blow up your vac.
having 4 screws on top would have made more choices to access them even when the filter is mounted to the fan outlet. but the intermediate plate with the extra long gap path is a smart solution either.
Those are so soothing... Beautiful work, inspiring, funny and well edited videos. Congrats!
Haha, I'd never be able to build any of that, it's just amazing to see crafty people at work!
Your getting very good at what you like to do. I'm getting jealous. The fit on that box is amazing.
Awesome job Marius! That last outtake had me in stitches!
With all admiration, you must be an engineering student! Such attention to detail - and clever too!
Yes, that's correct ;)
Brilliant ! Very workmanlike, a pleasure to watch.
i am always enjoying on your videos never getting boring thank you for sharing
Really nice execution of the whole build!!
Good dust collection is something to be desired.
That's two movies in one. Loved it! Grabbed myself a coffee and sat down infront of the telly.
Haha, cool. Thanks man!
It's because of you and mathias that I'm already enlarging my shop, you can see my old (small) shop in my videos
Yay so happy for another video feels like forever
It reminds me of the story where a wife bought a luxurious European couch, and to suit the couch, she replaced the carpet as well. Soon she replaced everything in the house, and when her husband got back home, she thought, I need to get a new husband to match the house.
Marius - Comment to all three of your videos on this build - GREAT JOB! I love your humor and your ingenuity. You created a great piece of equipment there that should last you for a long time. Nicely done, and keep up the good work. Cheers from the US. ;o)
I was eagerly waiting your next video and I think it was definitely worth the wait! Just amazed of your workmanship, precision and video editing skills. Keep on going man, you inspire many of us.
Thanks!
You are a very smart young man. Excellent!
I'm surprised you have not repainted your motor too match the high
quality look you have put in the rest of this , perhaps when you upgrade
the cyclone ,lol great video
First time watching your vids and must say, im pretty impressed with what you have done so far, look forward to seeing your next build vids
I just found your channel yesterday, and i watched about half of all your videos, and i enjoyed all of them :D
and also, thanks for this one :)
Another fantastic job and video. Thanks, I enjoyed it tremendously. You have given me so many new ideas to use in the shop I am trying to create in my outside garage.
Brilliant video and build. Thanks for sharing. 👍👍👍
Very nicely done! Congrats on finishing it!
Das hast du gut gemacht Marius
Your build quality is awesome as usual. Very impressing and well done!
If your soldering alot it could be interesting to make a small acticated coal filtering system to take care of the soldering fumes
You could say it's done and dusted! Great video, keep it up!
Damn. What a high quality machine. Bravo!
I noticed the blower starts more slowly now. Did you end up rewiring the motor to a Y configuration?
No, it has always been in Y. But the impeller has about double the weight now.
Did you also determined the inertia experimentally via "maxwell wheel"?
I also think a 3HP motor like yours, in D configuration is meant for countries like norway where there's only 230V between phases. When you get to 5kw or bigger then you might start seeing 400/690V motors, but usually not until 7.5kw which is around when you need Y-D starting or more modern soft starting units.
I might need to shell out for a simple soft start since my 4kw motor just spins my impeller (similar to your new one) to top speed at once, it's probably quite hard on it....
Matthias Wandel Do not repair it is normal the slow start of the engine considering the weight of the rotor is how it became difficult for it to reach its maximum speed and the more weight you put the more it costs. I would like that in your next video you will leave the Link of my channel but you must know that I am from Uruguay therefore I spoke Spanish thanks
12:38 why is on the wood the name Kirsch / the word
Just a heads up, but you don't need soapy water to spread silicon. You can just spit on your finger (granted, it's likely not as RUclips friendly), or just use regular water and save the soap. Basically, silicon won't stick to a wet surface.
Nice job with the build though!
Thank your for the filter link! Been struggling to find those kinds of filters in the UK.
Don't ever loose weight or you may get sucked up by that awesome extractor #overkill
Thought the same!
13:46 ahhhh... good old copper and tin.
Well done, your attention to detail is impressive!
You are a cool dude! Really enjoy watching.