Electric Motor HOW IT'S MADE-Super Electric Motor Manufacturing Technology in China
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- Опубликовано: 16 июл 2019
- Watch this video if you WANT to KNOW China Electric Motors Manufacture Process. This video is about Discover Motor Stator Manufacturing Process - China Motor Production.
For more detailed videos, please see my playlist:
Automatic Motor Manufacturing Line: goo.gl/PNckzV
Servo Motor Coil Inserting Machine: goo.gl/3T5BB3
Automatic Motor Coil Winding Machine: goo.gl/mXQDw8
Slot Paper Inserting Machine: goo.gl/31Kj4L
Motor Stator Coil Lacing Machine: goo.gl/92KePc
Motor Stator Coil Forming Machine: goo.gl/C2NTCh
If you need motor production equipment, please contact me immediately.
Contact Person : Mr. Larry
Job Title : Sales
Business Phone : +86-13914006446
WhatsApp : +86-13914006446
Email : sales5@smt-winding.com 
Наука
Chinese products are good and cheap, so they can sell well.
Hi, Thanks very much! Chinese people will like you very much!
@@SMTWindingEquipment bb
@@SMTWindingEquipment t
Aerial China
.
@@SMTWindingEquipment cầu
I didn't get tired watching this. Finally I got the chance to learn how electric motors are built.
Hi Motaz, I am very happy..
Wow you didnt get tired by watching. Unbelivable :D
@@SMTWindingEquipment 19:42 hit the machine body with a winding
Beautifull
I've done rewinding motors 40 years ago by hand. A motor of this size could take more than 2 days for a complete overhaul. It nice to see all the machines in process, even for the shaping of the wire bundles. We did this with a hammer, hitting on another hammer shank to prevent damaging the wire :-)
Hi Arie, Good days.. Thanks that you can give me a message about my video. and it seems that you are very good at motor manufacturing.. Thanks!
3 years so far since i start researching how to rewinding motors, i wish to have your help Arie or anyone else who can?
：０
It's out dating not up the mark thankyou.
I think you are slow winder i think its 15HP motor my dad is Winder he use to make coil setting in 2.30 hours and connection one hour and varnish and drying 4 hours assembly 30 minutes by mode of hands
Man, I started watching electric motors from the middle east to China... I must say, the difference is night and day.
做了如此多的工作，就是为了证明一些想法，这样的人是值得尊敬的。
¡ GREAT JOB , BEUTIFUL!.
Hi Rene,Thanks a lot.. Have a good day!
I think the operation and modernity of the machines is incredible
we made the machine, thank you!
@@SMTWindingEquipment That means you independent and don't rely on other countries, i hope someday the arab world will make it's own industry that is 100% built locally like you do in China.
Great work to manufacture high quality products!
High speed, high power motors manufacturing plant. Worth seeing. Thanks.
My major was motor/generator design and control. Glad to watch this video. When we learned how to design and make stator and rotor, it is manually installing the wires..
Thanks!
It must be very cool to work in a company like this
We are learning more work-related this machine in south Korea. This is really evolving in a greater area.
Really?
MARAVILHA DE TRABALHO!
It's amazing all the time a motor needs to be ready for operating
Yep!
How things are made is fascinating 🤨 to me. It really is a team effort from many different companies that allow other companies to exist. Some very innovative people in the world.
I visited TEXAS INSTRUMENTS COMPANY and watched silicon integrated chips being made years ago. Unbelievable. Who thinks of this. Genious at work.
我20多岁就在电机厂工作，当电机设计工程师。60年代初，上海跃进电机厂和大连电机厂我就看到过这种拉入式的嵌线机，后来我80年代末，在美国也看到这种机器。我觉得如果人工便宜，还是手工的质量好，生产速度也非常快，电机的性能也会好些（因为端部短），同时对于多品种的生产也有利。如果人工贵，且生产品种不常常改变，甚至以2极电机为主的产品，用嵌线机也许有优势。退休20年了，不搞电机了，但是还是感兴趣，因为这是我的一生的事业。（我差一点就被调到苏州的一家电机厂了，那是60年代末，真有缘）。
I have rewinding motors by hand for years. Only just a machine to make coils. I sure wish I had that slot paper machine and winding tying machine! I always wondered how machine laid the coils in, very interesting to watch how you guys do it there.
That's really interesting. All those machines make short work of it for big motors too. In the early days the insulation used to break down real easy if handled roughly but I see the new stuff is really good but you know I almost miss the Smell of the Shalac insulation when they work hard and get hot, that doesn't happen anymore. Good video
Hi, I am so happy that my video can help you..
@@SMTWindingEquipment по ПК прпщщщщрр вы же чж
@@SMTWindingEquipment бор ООО ш Дж н
I like the engineering process, kind regards and thanks for showing.
Hi Saskia.. Thanks a lot!
Linda parabéns,pela recuperação
Hats off to the Chinese, no matter what the challenges, they get it done. Great job and presentation
The production technology is amazing
Hi Truong, you are so nice.
Its a pleasure to watch Men and Machines in action !
Thanks!
How dare you call them men. Those are clearly birthing pple.
Great work! Drawings thought, would be magnificent.
Замечательное производство. Респект Китаю.
기술이 참 좋습니다.
Thank you!
Oga is very impressive
For first time I have seen 'Machine Winding' (coiling) - it's amazing. Congratulations! My experience on 'Hand Winding' would be so painful and any one single wrong hammer can damage the entire coil and the winding (motor). Thanks for sharing. Good luck and all the best.
Thanks for the tips! I try to make better!
P
My friend is a Vietnamese. You share very well and let's see how my country is doing(baotrisuachua)
Hi Bao,Vietnam is also a very great country and the Vietnamese are very hardworking.
Muito Show! 🎉🎉🎉
Beautiful machines, Excellent workers. Love that yellow t-shirt!
Hi, Cecil.. Thank you so much..I will check the yellow T-shirt again..
Rapaz do céu que trabalhão para fazer um motor , parabéns aos operários
A vida de todos não é fácil, espero que você corra bem.
Impresionante trabajo de ingeniería
Hi Alejandro,Thank you!
Fantástico mano kkk é fato ❤
That's great and smart i like that, i'm from Morocco
Hi, Thanks a lot!
C'est très intéressant 👍👍👍, c'est dommage j'aurais bien aimé qu'ils fassent le montage complet avec le rotor (voir aussi la puissance, cos phi,,,) 🤗
Eu sou enrolador.lindo,obra prima
Thank you!
PERFEITO !!!
HI Ronildo, Thank you very much!
Für diese Statorwicklung hatten meine Prüflinge ( mit vorbvereiteten Wiicklungen) als spätere Elektromaschinenbauer eine Zeitvorgabe von mindestens 15 Stunden.
( Getränkt wurde später.) Diese Handarbeit war um 1970 hoch im Kurs.
Dafür wartma heut nochmal 8 Monate auf den Container aus China.
So'n Lindner versteht da nix mehr, plappert aber mit.
I used to work for Dutch railways.30 years ago...most of the work shown here, we did by hand..Took us about a week to finish one complete set of stator and rotor
The times are advancing, production efficiency is improving, and human society is developing. Thank you for your efforts.
Yeah this would have put your job in jeopardy if not lost.
@@michaelhinchey It did..50 or maybe 60% of us lost our job.But making a so called "fresh start 'at some point can be a good thing .
Muitas ciências para fazer um motor elétrico
Yes,sir..
Desde Venezuela me gusta mucho el vídeo me gusta el trabajo de rebobinar
Gracias por tu amabilidad.
This was really nice to watch. I was just nervous that the magnet used to lift the motor doesn't get accidentally pressed to release the motor while it's in the air and it stomps your foot.
Hello colleagues! Some people ask about the type of this engine. The windings are terminated with three wires, i.e. two yellow, two red and two black (the same color belongs to one phase). Thus, it is a typical three-phase induction or three-phase synchronous motor winding based on a permanent magnet rotor or a synchronous reluctance motor. Congratulations to the Producer! I greet all of you visit my website and You Tube :).
Is it with one pole pair, hence for 3000 rpm (3600 rpm @ 60 Hz)?
Ovo je super
Be
Hopefully I'll be manufacturing my own motors soon..
Best wishes to you!
@@SMTWindingEquipment Hi Thanks. I 'll be building after market motors for the DIY and other applications.
Watching one of these being made using modern machines makes watching one be rewound by hand even more amazing. Even with that equipment I'd still mess up which wires went where.
?
Very beautiful, tightly wound 3-phase, 2 pole stators! Very 因吹斯汀。乱牌黄衬衫太酷。It's nice to see everyone is not rushing, and not afraid to say 等一下 to be smart and catch any quality issues as they keep close watch over the machines.
Hi Thomas,Thanks for your sugestion..
That took so long I almost broke into song "wire we waiting".
Hi Andy, you are so funny..
I watch this kind of stuff at 1.25 or 1.5 speed, makes it much better, I really liked it.
haha niice
YES
Andy Macrae
M
Mmm
I also work in Italy 14 year this machine is so late we made one motor seven minutes because we puts 3 coil together not one per one nice work
The manufacturing process is different. Thanks for your suggestion.
You forgot China has not been automated that long Italy been long time along with western world.
Show de tecnologia, parabéns.
amazing all this heavy machines doesnt scratch the wires and peels off the insulation
Hi Bisfal, Yes.. we do it..
I love this work
Thank you!
completely automated using machines to make things easier, this is good
Hi Calon,Yes, I agree!
W
Xem video mà lại nhớ nghề cũ... Ngày xưa ăn ngủ với những máy này 4 năm.... còn tự làm đc những chiếc kim đai đây... gần như là tự sửa chữa đc hết các loại máy móc này....
Có vẻ như bạn rất giỏi trong công việc này.
@@SMTWindingEquipment không... mình chỉ biết chút ít thôi... cái quan trọng nhất để làm được và sửa đc là không có ai quản lý chặt chẽ mình .... tâm lý thoải mái nên tự mày mò học hỏi tự sửa chữa tự làm những chiếc kim đai dây... những lúc không có ai quản lý là mình lao vào tháo máy tháo khuôn để học.... nhiều lần sẽ được bỏ cty mình cũng tiếc nuối... nhưng vì cuộc sống gia đình mà
Wow! Accurate Field Coil winding made relatively easy.
Easy
Huge logical work and step motorists
yes...
Zo
A
Man, that is pretty! Beautiful work, gents...
From U.S.
PS. All that beautiful copper made me salivate. lol.
LOLO!
@@SMTWindingEquipment - I know. I have a problem. But at least it's a positive one. :D Keep up the great work!
Hi,XX. I will. Thank you very ,much!
the results are very satisfying very useful for me
After all needs human efforts
What?
You just have to love the mis-spelled and ungrammatical rubric on that yellow tee-shirt.
Hi Nicole, LOL, It's true.... funny..
"Don't the smoke war ! ! !" I want one!
@@SMTWindingEquipment 0reais ok eu já estou
Ĺĺĺĺl
It's ashamed they took him out and shot him for wearing that shirt to work.
Y U no like war?
Было интересно смотреть, как делается намотка статора, где для проводов почти нету места. Дождался момента, где уже готовая обмотка обвязывается, но мне показалось, что недостаточно плотно, будет шевелиться. И совсем не увидел, чтобы эта обмотка дополнительно закреплялась компаундом. Ибо при использовании переменного тока эти провода будут шевелиться с частотой электросети, тереться друг о друга и впоследствии устраивать короткозамкнутые витки, что приведёт к перегреву и возгоранию.
Hi Alek, Maybe!
провода шевелится из-за переменного тока? шуе?
This is such a good ergonomic factory
Hi Break, Thank you very much!
QAQQqA+`!``°`+°°-°qA1AaAQ1qA1A1QqAAQAQAqAqAaaqQa1 1 a Q
ver nice thank you
You are welcome!
Wonder what type of engines these motors power. Hope we're making the same or better motors here.
HI TOM.This is an industrial pump motor.
感觉有很大一部分导线在铁芯外部，导线的利用率不高，而且也不利于缩小电机的体积。或许可以进一步优化。
вы правы, объем машинной сборки проводов не оптимальный, в ручную можно сделать экономичней, но правда это будет медленнее, чем машинная сборка
Please give the address of the factory
يجب على المهندسين ابتكار مصنع اكثر سرعة من هذا المصنع الغير متطور
REALLY FINEST TECH.WATCH WILL HELPFUL AND BENEFIT
That's an amazing video, can I get the link for the first motor being manufactured in the video page or more details about the same? I am a student and I am struggling to understand the types of winding patterns. It will be of great help.
Hi Jadhav, please check my playlist, there are many videos about winding..
@@SMTWindingEquipment Thanks for the reply, I have been through your entire playlist before, I am looking for the three-phase connections that are made after the stator is manufactured. I understood the efficient process well, I need to know how are the connections made, Can you let me know what motor that is or any relevant data?
It's for my educational research
Or the winding diagram for this kind of motor that is being manufactured
This video clearly shows how 3 pairs of coils are made of wire, and bundled with a piece of yellow tape. Then, a pair of coils is inserted in the grooves of the stator and on a separate machine the part of the coils sticking out at the ends are pressed in a neat and compact shape. The 2nd and 3rd pair of coils are inserted after rotating the stator 120 degrees. Paper sheets are inserted between the winding heads of the coils to insulate against the voltage between the phases. Finally, the winding heads are supported for stability with ropes using a kind of sowing machine. There are 2 coils (north and south pole) for each of the 3 phases, for a total of 6 coils. Each coil has 2 wire ends, marked with insulation tubes with color coded phase. Connections are real simple. North and South coils of each phase are connected in series (or parallel) leaving 2 wires per phase. The terminal box will have 6 terminals, or 3 if the phases are connected star or delta.
We use similar automation in China, and yes, it hleps to lower the cost and brings reliable quality.
sounds good!
Do you have your sales office or representative in India. My whatsapp no is +91-9872731249
Muito bom descobrir como as coisas são feitas ☺️
you are welcome!
In this decade behind I do believe in CHINA MANUFACTURING so much.. LOVE IT.. How THE TECHNOLOGY make every Amazing things can happen... What's Wonderful our life now day.. 😊😊😊👌👌👌👍👍👍🙏🙏🙏
someone may disagree with you!
@@SMTWindingEquipment Yeah.. It's could be.. But It's okay.. No problem.. Everyone has their own mind.. But for me.. China Manufacturing is Amazing.. How they can produce good quality products massively with the best price.. I do respect that so much.. Without China efforts the technology products feel so expensive.. Since China technology products growth and spreading all around the world we have a good choice.. And I do prefer to use China products.. Bcoz.. For sure that China Technology products has good price for me and they has so many variety too.. Uhmmm.. 😊😊😊👌👌👌👍👍👍🙏🙏🙏
So you make good videos, great video
Hi Bakht, Thanks...
Very nice job
生产线太慢！跟德国比4：1。你们的生产线必须更新了！把半自动化改成全自动化的！祝你们成功！加油！加油啊！👍
谢谢你的提醒，生产线都是根据客户的要求定制，全自动我们也可以做，但是全自动生产线的价格客户没法接受。 。
Thanks 😊👍
you are welcome!
Motors driving machinery that makes motors.
MOTORCEPTION !!
yes,sir.. motor makes motor in China.
Thousands of laminated wires, any one breaks insulation with steel core which is later found after whole assembly is a lost of the whole!
Hi Raychar.. I'm a little confused.
@@SMTWindingEquipment Raychar is referring to a single broken strand of wire ruining a completed motor.
made in china👍
YES!
what a interesting video such skill in designing those machines.
Thank you my friend.!
@@SMTWindingEquipment Your more than welcome
Really amazing machines👍👍
take it to different stations, flip a switch and the magic happens
MAYBE, SABOOR...
I did do this as 17 years old electrician clerk in a motor repair department in Germany manually. I think an educated/experienced worker can do this quicker and produce more reliable motors. The workers here even do not see or notice when the machine power did damage isolation of the wires etc. . I also think there is too much copper wire outside the stator. I.e. wasting material, endangering movement of this extened copper (of the copper heads) due to vibration of the running motor ... or even long/mid- term damaging of the paint/lacquer of the vibrating too long copperwires outside of the stator. However, I am not a specialst in this field. This just did belong to my education and I did do it just a few month. ... may be I am wrong.
Sir, I agree with you!
I did the same but dome 30 years ago, manually on my traineeship. In those days this machines didn't existed even in our dreams.- ))
With the copper waste here you could build two other motors....not even talking about the electrical efficiency of the motor...
Hi it's not really too waste by using machine.
Sir give me your WhatsApp number
Very interesting clip on motors, thanks for sharing.
Foi ótimo ver este vídeo eu já estava pensando em parar mesmo,enrolar manualmente motor deste porte em 30 dias de duro trabalho ( PAREI ) este trabalho é espetacular abç
WHAT?
I was always wondering how they can do the winding for this kind of motors. No I see it with my own eyes but I cannot 100% follow the process. :) I am surprised that the coils seems to be much larger, than the iron core. Are these 3 phase motors?
These must be kind of powerful (with this diameter of copper wire) and precision motors.
I hope you get an answer at your question, I am just a graphic technician, to me it seems one motor with more acceleration possibilities, kind regards
These are 3 Phase motors.
mexendo com motores pesados ( peças) usando tênis e sem óculos podendo furar os olhos nos arames . kd a segurança do trabalho ???
Hi Valmir,I agree with you!
А меня отец учил в ручную перематывать двигателя....кропотливый труд
Твой отец отличный человек.
@@SMTWindingEquipment да
زبردست جناب 🇵🇰🌷🌹🥀🇵🇰 good
real professionals and nice t-shirt, dont make ware :p
Hi John, Thank you very much!
Christmas Rap Dog
А я это все сам руками делал)
you are great!
@@SMTWindingEquipment
up to 150kW inclusive
very good thank you
Thank you too
Gloire au travail, Gloire aux peuples industrieux.
Nikola Tesla invention is still working!
Yes,sir..
I have an experience of 45 years working in this technical area. I can work with you, just let me know if you are interested about
Hi Rafael,I am very interested about that, but I can't.. we don't live in one country, Thanks!
@@SMTWindingEquipment Thanks for anserwing.You are right, I am From Venezuela,but it could be possible some kind of marketing activity related. I found a electric motor factory in SIEMENS ,located in Valencia CIty, close to Caracas Venezuela
I am also very happy that you can reply to me in time, but I really don't know how to cooperate.
?Hello sir, My name is Abdullah and i am from Oman in the middle east. As a matter of fact i am thinking of setting up a rewinding workshop and someone with your experience will be an asset. Please send me an e mail to abdullah@benchmarkllc.co. Lets discuss how we can move forward on this
@@SMTWindingEquipment
what specific are, you are actually working on, How long do you work with this kind of machine.
Nice video. I think the t-shirt at 8:30 deserves a mention: "Don't war! Don't the smoke war!" Then a picture of a missile launcher, then "FUKK" and then "Defend the peace". Then "It's not war to defend the peace". Not really sure if it's pro or anti war, really :-)
Parabéns!!!
nao sabes o que estas falando, eu ja trabalhei em bobinagem de motores por varios anos, estes gagos estao fodendo estes motores ,tudo aldrabado
Maybe..
Years ago my grandfather had his shop and he would rewind motors
Hi Johnny, It seems that you have a story..
SMT Winding Equipment my grandfather was know in our area for a man that could rebuild or fix anything. He was a true master
Proud of your grandfather
SMT Winding Equipment yes sir
ну и шляпа,какой тут процент брака?
я на заводе в 2000 ных заходил к обмотчикам(они перематывали сгоревшие ассинхронники,так там вручную лучше было виток к витку,начоло конец обмотки соблюдали.
а тут им пофиг на все
Maybe, Sir..
поверь мне не чего не изменилось, до сих пор сидят девушки и перематывают движки.
Мне тоже так показалось, что как то похабно намотка сделана, половину провода будет за ротором, да и какая то странная конструкция мотора и статора. КПД мотора будет явно ниже 80% половину магнитного поля будет просто в воздухе )). Обмотки очень переразмерены.
Ingenious. Very cool.
Hi, Thank you very mcuh!
thanks so much for video
Hi Abdulkarim, YOU ARE WELCOME!
Здравствуйте а это правда что сейчас применяется и алюминиевые провода ?
Иногда используются медные провода, а иногда используются алюминиевые провода, в основном в зависимости от потребностей клиента.
Однако, когда был разработан двигатель, было уже решено, использовать ли медные и алюминиевые провода, но медные провода были слишком дорогими.
@@SMTWindingEquipment Подскажите если была алюминиевая обмотка, а как рассчитать количество витков только медной проволоки. Спасибо.
Конкретные конструкторы двигателей должны быть в состоянии оказать помощь. Наши машины могут помочь с производством, поэтому я пока не могу их предоставить. Спасибо
This video definitely sponsored by Pepsi!
LOL.. Maybe, sir..
Very beautiful very beautiful. 💖💖💖💖