Yes you did. Just like the metal dual port intake manifolds, the metal baffle has a raised lip that crushes down to seal the stand to the engine case. Earlier versions of the baffle did not have the raised edge and needed the paper gaskets. As soon as VW offered the baffle with the raised lip, they no longer installed the paper gaskets.
Absolutely excellent detailed, informative, great pace, basic ground level fundamentals are critical. I just acquired a 1970 VW Beetle convertible. It’s having some issues with the alternator charging the battery. It is extremely helpful and greatly appreciated. Thank you for your time, dedication, effort, sharing your knowledge with others. I am sharing this with many many people. 👍🏻😉🇺🇸🙏🏻✝️🇺🇸🙏🏻✝️🇺🇸👍🏻😉.
There appears to be a mistake in this video. The open air slot in the fan backing plate should face the bottom for proper air flow to the oil cooler. This video shows the fan backing plate open air slot facing up.
These videos are fantastic, especially to those of us that are new to Bugs! So far I've had to use this video as well as the rewiring main harness, bleeding brakes (as a double check) and electrical troubleshooting (which resulted in having to rewire!). NOTE** during my alternator swap and when I was pulling the fuel pump, the intermediary for the fuel pump BROKE inside the case. I tried a couple things that didn't work but what did and made it a snap was using an easy-out. Once the easy-out is in place gently turn and check to see if the broken piece is turning as well then pull with an upward motion and being ready to grab it.
The fuel pump spacer / drive rod guide is often times broken off inside the case. Fortunately VW thought ahead and made the spacer out of bakelite so if it does fall into the case, it usually won't damage anything and can be fished out when the oil is drained.
Holy moly..That looks like major surgery..i would need to take allot of pictures..Thank god they make cell phones..Thanks for the video sir..now if it would only take as long as this video to do the job i would be in business
Correct, if you want to see how that is removed or installed check out our tear down on our 1971 Super Beetle here - ruclips.net/video/-OJx0M2c9LI/видео.html
Might want to add that a new/shorter fuel pump will be necessary along with the short pump rod. Also a new carb/manifold gasket might come in handy! :) Just finished the mod...Works like it should! Thanks JBugs!
At 8:07 a boot is added to the road draft tube.. does this need to be placed as seen in the video? Barely covering the hole at the bottom of the tube? Also, does there need to be a cut or opening in the boot? I just picked a boot up locally and it was recommended to cut/slit the bottom of the boot open then slide onto the tube covering the hole but not pushing the tube completely through the boot.
There needs to be an opening (a slice or slit) in the bottom of the boot. As for the hole, some breathers have it, others do not. Ideally, try and cover it up.
Am I wrong in thinking this approach may not work if you still have a thermostat connected? I can't imagine you can raise the fan shroud high enough, as the thermostat connecting rod to the flaps mechanism will be working against you .... no??
You are correct, if the thermostat rod is in place it would have to be disconnected before lifting the fan shroud off. We do cover removing a fan shroud with the thermostat in place in this video: ruclips.net/video/-OJx0M2c9LI/видео.html
If you have a 12 volt generator, you don't have to. We couldn't get the fan off of the generator with the tools we had at hand so we just installed a new one instead of reusing the old ones.
The fan hub kit comes with an extra, we've never found a reason why it would be installed. They weren't from the factory on any generator or alternator that we've pulled off.
Great video I just have a few questions. Aren’t 67 and up beetles already 12v? It was my understanding that 66 and earlier are the ones that came 6v. Anyhow, I have a 6v powered 1963 beetle and wanted to do the upgrade to 12v and I’m getting the complete kit including the starter to eliminate having to replace the flywheel on my trans and avoid messing up the teeth inside (I know a 6v starter will work but don’t like the idea of using it and wanted to go more of a proper fit with less hassle). So would I follow these same steps for my conversion?
Correct, 1967 Beetles are 12 volt but they originally have a generator which we swapped out for an alternator. So this is a video about swapping out a generator for an alternator, not a swap from 6 volt to 12 volt. Installing the alternator on your 63 would be similar but the wiring conversion is simpler as all the wiring for the regulator is at the engine. We don't offer a 12 volt starter with a 6 volt gear. We would recommend sticking with with the 6 volt starter unless you have a 12 volt flywheel.
@@Sam_Mebane Hello Sam, thank you for the reply. I was able to get a kit from AC industries with the 12v starter to 6v bendix to be used with my 6v flywheel. Was just wondering as im sure if available through AC industries, others would follow this idea as it seems as a more proper way to go about the starter/flywheel combination matter. Either way your way is still the most popular, thanks for the response!
FYI, just received my kit and learned shins and hardware is not included. Would’ve been nice to know this upfront so I could’ve added it to my order. Now I have to place a separate order for the hardware. Drag.
if you use an LED bulb for the warning light indicator on an internally regulated Al82N alternator you MUST use a load equalizer resistor for it to charge its wired to the warning light terminal to the terminal on the bottom of the speedometer.
So no wonder mine isn't charging.. was wondering why no charging was happening then saw this comment and realized I didn't hook my alt warning light indicator. Thank you!
To get the alternator to charge, you can use a simple warning light, mounted wherever you'd like, but ideally where the driver can see it. Wire the positive wire of the light to a key hot source, the negative wire hooks up to the D+ wire. Hook up the B+ post to the positive side of the battery, that's it.
If the car had a 6 volt system and you are converting to 12 volts, yes. This conversion was just a swap from a 12 volt generator to a 12 volt alternator.
The stock generator is a 30 amp unit. A stock replacement alternator is a 55 amp unit so even the standard replacement alternator is an improvement over the generator. If you have a large stereo system (with multiple amplifiers, etc) or lots of off road or accessory lights you might consider a 75 or 90 amp alternator.
Just did this conversion to my engine over the weekend. The instructions weren't very clear about which end was up on the big metal plates. I got the inner one right with the vent facing down. But I installed the outer one with the breather hole at the 12 o'clock position instead of 6 o'clock. Will this cause any harm on in my stock engine compartment? Should I pull it apart and turn it? Thanks in advance.
For a quicker response, and assuming you bought the alternator from JBugs.com, give them a call for some tech help. There are a number of possible issues that could be causing the problem. Hopefully you've got it figured out by now.
IS IT POSSIBLE, IF I WILL REPLACE ONLY THE GENERATOR INTO ALTERNATOR AND ITS STAND? WILL IT FIT WITHOUT THE OTHER PARTS OF THE KIT? LIKE BLOWER, PULLEY, AND PLATE SET? WILL THE PLATE SET OF THE GENERATOR FIT ALSO TO ALTERNATOR?
So... How do you get to the nuts on the rear of the stand? And what size is the hub nut. I'm trying to get the fan off my generator. Also what gauge is the parking light wire for the 68 beetle?
A ratchet with an extension and a universal joint can be helpful to get to the back nuts. The fan hub nut is 36mm. The parking light wire can be replaced with 18 gauge wire.
@@JBugsVWParts Thanks! Also I ordered some stuff from jbugs a while back. Most of the stuff came in, except the headlights. 7 inch h4 with LED edges. Are they out of stock? I checked the website and it says picking for all of them even though I have most of them.
For the headlights with the LED Ring. Can the LEDs be attached to the same wires as the turn signal/ parking light to serve as additional lighting. Or should it be separate?
Thanks for another great how to video. What is your recommendation on removing the cooling fan nut. It doesn't look like the one on my 71' Ghia has ever been touched. Its rotation is so balanced that i'm scared of screwing up the fan with my ogre hands. This is all new to me so sorry for the noob question. I have a 36mm socket and the tools. I just would like your input on the removal process so it goes a bit smoother.
Ideally a high torque impact gun would be used so as to not bend or twist the fan but more often than not, we use a breaker bar and hold the fan in one arm to prevent it from spinning.
If you’re referring to hooking up the alternator in the Porsche fan shroud conversion, check the instructions that come with the kit. Bypassing the voltage regulator will most likely be the same but the connections at the alternator will probably be a little different.
Good afternoon friend I have another question ... I have another engine with the following features: it is 2110cc, Bore Size: 94 MM Springs: Single Springs Valves: 40 & 35.5mm., Ignition coil bosch 00012, Centrifugal Advance 009 Distributor With Electronic Ignition 9441-B, Bosch 09001 Premium Spark Plug Wire Set, Empi Single 44 Hpmx Carburetor, which spark plug recommended me to use to make the engine work very well? ... Because this engine has many more HP and RPM
+watspoppin505jh On a Baja, most engine work can be done with the engine in the car as most if not all of the body is cut out of the way. Pulling the fan shroud off should be possible with the engine in the car. However depending on the bumper, pulling the engine on a Baja isn't difficult either as again, the body isn't in the way.
+watspoppin505jh You're welcome, if you have any other questions feel free to call us toll free at 1-800-231-1784 and we will be happy to answer any other questions you may have.
Good afternoon friend ... I have a 1973 super beetle with 1600 Dual Port Cyl engine. Head, ignition coil bosch 00012, Centrifugal Advance 009 Distributor With Electronic Ignition 9441-B, Bosch 09001 Premium Spark Plug Wire Set, brosol carburetor solex 30 pic, which spark plug recommended me to use to make the engine work very well?
We have no reference material for the size or range of the W8BC plug. Seeing that a W8BC plugs shows fitting a Buick or an Oldsmobile, we would say most likely no.
Standard crimp connectors can be picked up at any local auto part or hardware store and will work just as well. We recommend using "crimp and shrink" connectors for the most secure connection. The open barrel crimp connectors we used are a little harder to come by and require special pliers to use but we like them as they were what VW used.
@@JBugsVWParts The 1/4-inch "T-Connector" (3-way) & the 2-way you used in this video, with the plastic insulator shrouds... Where are those purchased, since they are not included with the Alternator Conversion Kit? (standard Crimp Connects can be purchased anywhere, but the ones you show I Can't Find, even with a Google Search.)
+Jorge Lopes Hello Jorge! Unfortunately the original generator stand will not fit an alternator due to the size and shape difference between a generator and an alternator.
The dipstick tube on Beetle engines is pressed into the machined hole on the engine case. The tubes aren't designed to be removed or replaced, we aren't aware of anyone offering a replacement today. If you have a bolt on dipstick tube on a universal engine case, we offer the dipstick adapter: www.jbugs.com/product/8932.html
We've never had to use a puller to remove the hub, at most a flat head screwdriver has worked but at the end of the day, an new hub kit is inexpensive enough: www.jbugs.com/product/111198123A.html
The 12 Volt Alternator Conversion Kit can be used on 1961 and newer model Beetles and Karmann Ghias and 1960 and newer Type 2 Bus models with 1200cc 40 horse engines, yes. The alternator is of course a 12 volt alternator so the rest of the electrical components have to be changed accordingly. We do offer a 6 to 12 volt conversion kit for Beetles here: www.jbugs.com/product/6-12-volt-kit.html that includes the needed 12 volt components to convert the 6 volt system to 12 volts along with the 12 Volt Alternator Conversion Kit.
That is correct Michael, our engine did not have the original thermostat or flaps in place. We are located in southern California and having a VW with the thermostat and flaps intact and connected is a rarity. Most of them have been pulled out and tossed years back. As soon as we come across an engine with the thermostat in place we will be doing a video on them.
The job of swapping the generator for the alternator would be yes, but then you add the additional work of dropping an engine. In a vehicle like a Baja Bug, a Manx (RIP Bruce!) or a Bus with a removable apron, pulling the engine is a little easier, sure. The additional effort to do one versus the other in a full bodied Beetle or Ghia aren't worth it though.
+Jamal Rasul The alternator conversion kit will work on a 1973 Super Beetle. Whether or not you have a generator or an alternator on the car will determine how closely you'd follow the video.
+Brent Houser Hey Brent! The engine is a pretty mild stock based 1641cc Single Port engine. We are glad to hear you like the videos! We are going to start rolling more out soon. Let us know if there are any videos in particular you'd like us to make!
Question about the second backing plate orientation. I've seen 2 other sites say the 'vent' / 'slot' should go towards the bottom along with the round hole in the first backing plate. It appears you are putting this second backing plate on with the 'vent' toward the top. Which way does this second plate orientate? Thanks. ruclips.net/video/QMkYJwuKnwM/видео.html
@@kingjeremysircornwell7847 This conversion is to swap the generator out for an alternator, powered by a gasoline burning engine. We haven't converted the car to hybrid power.
You can change the playback speed by clicking on the gear to whatever speed you can follow more easily. We made this video 8 years ago and forgive me, I’m just a VW hobbyist, not a voice over actor! Just the same, we’ve gotten better since this video I think.
I cant believe that my mf mechanic took 5 years to do this to my good old bug. All that without taking in count the damage that suffer a not running car.
@@Sam_Mebane to be honest i lived in another region of the country so i only could push him by phone. Anyway it really surprised me that he never took any money from me. He just was irresponsable. There is something important you hsve to take in count for a restoration job: dont start it if you dont have the money or the space to complete it to the very end. There is no "installements" in to restoring.
@@elblitzb good advice, although I've worked on my own restorations that were works in progress. Having a place to keep the vehicle long term makes a big difference.
This has to be the #1 alternator conversion thank you finally!!
Did I just see you install the alternator support with no gaskets on either side of the oil baffle?
Yes you did. Just like the metal dual port intake manifolds, the metal baffle has a raised lip that crushes down to seal the stand to the engine case. Earlier versions of the baffle did not have the raised edge and needed the paper gaskets. As soon as VW offered the baffle with the raised lip, they no longer installed the paper gaskets.
Absolutely excellent detailed, informative, great pace, basic ground level fundamentals are critical. I just acquired a 1970 VW Beetle convertible. It’s having some issues with the alternator charging the battery. It is extremely helpful and greatly appreciated. Thank you for your time, dedication, effort, sharing your knowledge with others. I am sharing this with many many people. 👍🏻😉🇺🇸🙏🏻✝️🇺🇸🙏🏻✝️🇺🇸👍🏻😉.
Glad to be a help Richard, thank you!
There appears to be a mistake in this video. The open air slot in the fan backing plate should face the bottom for proper air flow to the oil cooler. This video shows the fan backing plate open air slot facing up.
Good catch Paul, you are correct. The long “groove” should be pointing up, and the vent should be facing down.
My printed instructions shows the hole above the alternator
How confusing
Great now I have to take my whole top end off and fix it. Delete this video.
@@compound256 OK, we'll get right on that.
Probably the best instructional vid I've ever seen. Thank you.
Lol i loved how you capped the fuel line witha speedo light bulb hahaha
It worked, so it was great!
Thank You JBugs for doin female friendly 'how to videos' for us that work on our own rides...yer great!
These videos are fantastic, especially to those of us that are new to Bugs! So far I've had to use this video as well as the rewiring main harness, bleeding brakes (as a double check) and electrical troubleshooting (which resulted in having to rewire!).
NOTE** during my alternator swap and when I was pulling the fuel pump, the intermediary for the fuel pump BROKE inside the case. I tried a couple things that didn't work but what did and made it a snap was using an easy-out. Once the easy-out is in place gently turn and check to see if the broken piece is turning as well then pull with an upward motion and being ready to grab it.
The fuel pump spacer / drive rod guide is often times broken off inside the case. Fortunately VW thought ahead and made the spacer out of bakelite so if it does fall into the case, it usually won't damage anything and can be fished out when the oil is drained.
Holy moly..That looks like major surgery..i would need to take allot of pictures..Thank god they make cell phones..Thanks for the video sir..now if it would only take as long as this video to do the job i would be in business
I"m guessing there was no thermostat linkage installed when the shroud was lifted.
Correct, if you want to see how that is removed or installed check out our tear down on our 1971 Super Beetle here - ruclips.net/video/-OJx0M2c9LI/видео.html
Might want to add that a new/shorter fuel pump will be necessary along with the short pump rod. Also a new carb/manifold gasket might come in handy! :) Just finished the mod...Works like it should! Thanks JBugs!
Not completely true, a generator pump can be run with an alternator. There is just less room for removing it later!
You've convinced me to make my deck lid quick release
It does make so many repairs that much easier!
@@Sam_Mebane When I replaced the rear apron I made it removable.
So deck should have been obvious.
At 8:07 a boot is added to the road draft tube.. does this need to be placed as seen in the video? Barely covering the hole at the bottom of the tube? Also, does there need to be a cut or opening in the boot? I just picked a boot up locally and it was recommended to cut/slit the bottom of the boot open then slide onto the tube covering the hole but not pushing the tube completely through the boot.
There needs to be an opening (a slice or slit) in the bottom of the boot. As for the hole, some breathers have it, others do not. Ideally, try and cover it up.
Before lifting the fan shroud you also need to take off the thermostat under the engine.
Only when they still have it, in So Cal most of them are removed.
@@Sam_Mebane I run a thermostat, It’s vital for proper engine warmup. In any climate
@@Wiencourager so do I on my own cars - ruclips.net/video/uvVFGSTPzgc/видео.html
Am I wrong in thinking this approach may not work if you still have a thermostat connected? I can't imagine you can raise the fan shroud high enough, as the thermostat connecting rod to the flaps mechanism will be working against you .... no??
You are correct, if the thermostat rod is in place it would have to be disconnected before lifting the fan shroud off. We do cover removing a fan shroud with the thermostat in place in this video: ruclips.net/video/-OJx0M2c9LI/видео.html
Great Video i was looking for a Video to see what i need to do with Wires inside the car now i can go ahead with that
Why do you need to change the fan and backing plates ??
If you have a 12 volt generator, you don't have to. We couldn't get the fan off of the generator with the tools we had at hand so we just installed a new one instead of reusing the old ones.
Fan has two washers a spring g and a flat I notice you didnt add the flat washer it was on the ground, any reason for that?
The fan hub kit comes with an extra, we've never found a reason why it would be installed. They weren't from the factory on any generator or alternator that we've pulled off.
Mine has all that. If you don't use the spacers it grinds on the fan.
So, why would/should you consider an alternator over a generator?
Alternators are more effective and have less wearing parts.
Great video I just have a few questions. Aren’t 67 and up beetles already 12v? It was my understanding that 66 and earlier are the ones that came 6v. Anyhow, I have a 6v powered 1963 beetle and wanted to do the upgrade to 12v and I’m getting the complete kit including the starter to eliminate having to replace the flywheel on my trans and avoid messing up the teeth inside (I know a 6v starter will work but don’t like the idea of using it and wanted to go more of a proper fit with less hassle). So would I follow these same steps for my conversion?
Correct, 1967 Beetles are 12 volt but they originally have a generator which we swapped out for an alternator. So this is a video about swapping out a generator for an alternator, not a swap from 6 volt to 12 volt. Installing the alternator on your 63 would be similar but the wiring conversion is simpler as all the wiring for the regulator is at the engine.
We don't offer a 12 volt starter with a 6 volt gear. We would recommend sticking with with the 6 volt starter unless you have a 12 volt flywheel.
@@Sam_Mebane Hello Sam, thank you for the reply. I was able to get a kit from AC industries with the 12v starter to 6v bendix to be used with my 6v flywheel. Was just wondering as im sure if available through AC industries, others would follow this idea as it seems as a more proper way to go about the starter/flywheel combination matter. Either way your way is still the most popular, thanks for the response!
FYI, just received my kit and learned shins and hardware is not included. Would’ve been nice to know this upfront so I could’ve added it to my order. Now I have to place a separate order for the hardware. Drag.
Your original hardware can be re-used. The parts that must be changed are included with the kit
Thanks Bugs you just made it look so simple.
Next I would like to see an AC installation on an VW bug.
We don't offer an AC kit at the moment so it is unlikely we'll cover that any time soon.
My car broke down in Mexico City, I am doing this conversion in a few days.
Good luck with the repair Kenton!
if you use an LED bulb for the warning light indicator on an internally regulated Al82N alternator you MUST use a load equalizer resistor for it to charge its wired to the warning light terminal to the terminal on the bottom of the speedometer.
Correct, a LED does not draw enough current to get the alternator to turn on. An inline resistor must be wired in line.
So no wonder mine isn't charging.. was wondering why no charging was happening then saw this comment and realized I didn't hook my alt warning light indicator. Thank you!
Need this comment pinned. Everyone is going to get stuck. This is a major issue in Kit cars where everything is not hooked up.
@@mariusa9263 Pinned or not, most people don't read the video description let alone the comments!
How would I wire this on a sand rail application? Barebones wiring, but i need to have the battery receive juice somehow
To get the alternator to charge, you can use a simple warning light, mounted wherever you'd like, but ideally where the driver can see it. Wire the positive wire of the light to a key hot source, the negative wire hooks up to the D+ wire. Hook up the B+ post to the positive side of the battery, that's it.
What happens if you don't bypass the regulator under the seat?
Then the alternator will not charge.
Noob question: Do you need to replace all of the lights on the vehicle with 12v bulbs after this conversion? What about battery cables?
If the car had a 6 volt system and you are converting to 12 volts, yes. This conversion was just a swap from a 12 volt generator to a 12 volt alternator.
When converting from generator to alternator how many amps should the alternator be I see different amps I don't know which one to get
The stock generator is a 30 amp unit. A stock replacement alternator is a 55 amp unit so even the standard replacement alternator is an improvement over the generator. If you have a large stereo system (with multiple amplifiers, etc) or lots of off road or accessory lights you might consider a 75 or 90 amp alternator.
IS there an Alternator Conversion for the Type 3
Yes, although it isn't anything like the Beetle unit - www.jbugs.com/product/9448.html
From previous question that was for a 73 beetle
Where do you find the electrical connectors ?
Various online suppliers including everyone's favorite South American jungle retailer.
Just did this conversion to my engine over the weekend. The instructions weren't very clear about which end was up on the big metal plates. I got the inner one right with the vent facing down. But I installed the outer one with the breather hole at the 12 o'clock position instead of 6 o'clock. Will this cause any harm on in my stock engine compartment? Should I pull it apart and turn it? Thanks in advance.
The vent hole isn't a major concern. Next time you have it out flip it but I wouldn't pull it just to flip the plate.
@@Sam_Mebane thanks. I didn't put the engine in yet, so I just flipped it around the other night when I had a couple extra minutes to spare.
The backing plate of the geberator can it be fitted on alternator?
If you have a 12 volt generator, yes, the backing plate can be reused.
I replaced my generator to alternator yesterday and now car won't start. What could be the problem. I'm getting frustrated. Thanks.
For a quicker response, and assuming you bought the alternator from JBugs.com, give them a call for some tech help. There are a number of possible issues that could be causing the problem. Hopefully you've got it figured out by now.
IS IT POSSIBLE, IF I WILL REPLACE ONLY THE GENERATOR INTO ALTERNATOR AND ITS STAND? WILL IT FIT WITHOUT THE OTHER PARTS OF THE KIT? LIKE BLOWER, PULLEY, AND PLATE SET? WILL THE PLATE SET OF THE GENERATOR FIT ALSO TO ALTERNATOR?
A generator can be used on an alternator stand, yes.
So... How do you get to the nuts on the rear of the stand? And what size is the hub nut. I'm trying to get the fan off my generator. Also what gauge is the parking light wire for the 68 beetle?
A ratchet with an extension and a universal joint can be helpful to get to the back nuts. The fan hub nut is 36mm. The parking light wire can be replaced with 18 gauge wire.
@@JBugsVWParts Thanks! Also I ordered some stuff from jbugs a while back. Most of the stuff came in, except the headlights. 7 inch h4 with LED edges. Are they out of stock? I checked the website and it says picking for all of them even though I have most of them.
Please call us at 1-800-231-1784 or email sales@jbugs.com
Does the new alternator need a ground wire?
No, it is grounded out through the stand and engine.
At 615 he puts on spring washer but not flat washer ,why?
I don't see any washers, spring or otherwise going in at 6:15.
For the headlights with the LED Ring. Can the LEDs be attached to the same wires as the turn signal/ parking light to serve as additional lighting. Or should it be separate?
They can be wired up whichever way you see fit. We recommend checking local laws before using them as turn signals or running lights though.
Thanks for another great how to video. What is your recommendation on removing the cooling fan nut. It doesn't look like the one on my 71' Ghia has ever been touched. Its rotation is so balanced that i'm scared of screwing up the fan with my ogre hands. This is all new to me so sorry for the noob question. I have a 36mm socket and the tools. I just would like your input on the removal process so it goes a bit smoother.
P.S I already have the cooling fan and old generator out.
Ideally a high torque impact gun would be used so as to not bend or twist the fan but more often than not, we use a breaker bar and hold the fan in one arm to prevent it from spinning.
Hey, was wondering where you got the 1/4” T connector? Thanks
Right here: www.jbugs.com/product/WW-T.html
Possible to do this without removing the shroud on a 73?
Yes, but the intake manifold and carburetor would have to come off.
@@Sam_Mebane Found this out from experience recently. Much easier to just take the shroud off 😆. Thanks!
Awesome!! 😯
And will it be the same connection step to install the porsche type turbine? 🤔
If you’re referring to hooking up the alternator in the Porsche fan shroud conversion, check the instructions that come with the kit. Bypassing the voltage regulator will most likely be the same but the connections at the alternator will probably be a little different.
Really good detailed video on the conversion, thanks
Where do I get a oil filler nut tool
In the description above or right here - www.jbugs.com/product/5761.html
Good afternoon friend I have another question ... I have another engine with the following features: it is 2110cc, Bore Size: 94 MM Springs: Single Springs Valves: 40 & 35.5mm., Ignition coil bosch 00012, Centrifugal Advance 009 Distributor With Electronic Ignition 9441-B, Bosch 09001 Premium Spark Plug Wire Set, Empi Single 44 Hpmx Carburetor, which spark plug recommended me to use to make the engine work very well? ... Because this engine has many more HP and RPM
We recommend the stock replacement Bosch WR8AC in most all applications.
Excellent video.
What should the voltage output be for the Alternator ?
Alternators typically put out 13.6 to 14.2 volts.
@@Sam_Mebane Mine is putting out 13.75 volts so that sounds about right .
can you take the shroud off without removing the motor if you have a Baja or does the motor need to be removed to take the shroud out?
+watspoppin505jh
On a Baja, most engine work can be done with the engine in the car as most if not all of the body is cut out of the way. Pulling the fan shroud off should be possible with the engine in the car. However depending on the bumper, pulling the engine on a Baja isn't difficult either as again, the body isn't in the way.
JBUGS oh ok thank you for the reply and advice it is very much appreciated
+watspoppin505jh
You're welcome, if you have any other questions feel free to call us toll free at 1-800-231-1784 and we will be happy to answer any other questions you may have.
If I was going that far I'd install a doghouse oil cooler too.
This would be an easy time to do it, absolutely.
Good afternoon friend ... I have a 1973 super beetle with 1600 Dual Port Cyl engine. Head, ignition coil bosch 00012, Centrifugal Advance 009 Distributor With Electronic Ignition 9441-B, Bosch 09001 Premium Spark Plug Wire Set, brosol carburetor solex 30 pic, which spark plug recommended me to use to make the engine work very well?
We recommend the stock replacement Bosch WR8AC in most all applications.
Can I also use the Bosch W8BC Spark Plugs? Do they work the same way or not?
We have no reference material for the size or range of the W8BC plug. Seeing that a W8BC plugs shows fitting a Buick or an Oldsmobile, we would say most likely no.
Where can the 1/4 inch terminal connectors be found
Standard crimp connectors can be picked up at any local auto part or hardware store and will work just as well. We recommend using "crimp and shrink" connectors for the most secure connection.
The open barrel crimp connectors we used are a little harder to come by and require special pliers to use but we like them as they were what VW used.
@@JBugsVWParts The 1/4-inch "T-Connector" (3-way) & the 2-way you used in this video, with the plastic insulator shrouds... Where are those purchased, since they are not included with the Alternator Conversion Kit? (standard Crimp Connects can be purchased anywhere, but the ones you show I Can't Find, even with a Google Search.)
I had the same problem. I can only find those used on ebay from old bugs or new from jbugs website
Back plate vent goes on the bottom...
Yep, that's been mentioned a couple of times, we had it flipped around by mistake.
hi will the original stand for generator work or will t have to replaced by the empi one
+Jorge Lopes
Hello Jorge! Unfortunately the original generator stand will not fit an alternator due to the size and shape difference between a generator and an alternator.
What about thermostat rod?
See Michael Ds comment from 3 years ago.
Where can I get the spitters for the wires to separate at the regulator
You mean like this one - www.jbugs.com/product/WW-T.html or this one - www.jbugs.com/product/WW-CON.html?
the tube for my dipstick broke off... do u have a replacement (1968 Beetle) tube?
The dipstick tube on Beetle engines is pressed into the machined hole on the engine case. The tubes aren't designed to be removed or replaced, we aren't aware of anyone offering a replacement today. If you have a bolt on dipstick tube on a universal engine case, we offer the dipstick adapter: www.jbugs.com/product/8932.html
excellent video!!! 🙏🏻
Any tips to pull fan hub off my generator?
We've never had to use a puller to remove the hub, at most a flat head screwdriver has worked but at the end of the day, an new hub kit is inexpensive enough: www.jbugs.com/product/111198123A.html
@@Sam_Mebane thanks for info.. wound up just purchasing the hub nut kit. Was super easy to install everything..
Do these kits work with both 6 and 12 volt
The 12 Volt Alternator Conversion Kit can be used on 1961 and newer model Beetles and Karmann Ghias and 1960 and newer Type 2 Bus models with 1200cc 40 horse engines, yes. The alternator is of course a 12 volt alternator so the rest of the electrical components have to be changed accordingly. We do offer a 6 to 12 volt conversion kit for Beetles here: www.jbugs.com/product/6-12-volt-kit.html that includes the needed 12 volt components to convert the 6 volt system to 12 volts along with the 12 Volt Alternator Conversion Kit.
thank you Mi amigo amazing video
This video assume you have no engine thermostat hooked up. Got deal with that if you want to raise the fan shroud.
That is correct Michael, our engine did not have the original thermostat or flaps in place. We are located in southern California and having a VW with the thermostat and flaps intact and connected is a rarity. Most of them have been pulled out and tossed years back. As soon as we come across an engine with the thermostat in place we will be doing a video on them.
doesnt go in to detail how to unbolt the fan nut while the fan and alternator is out of the motor
Correct, we didn't have an impact wrench so we couldn't get the old fan off so we installed a new one. Removal is the opposite of the installation.
It looks like the job would be easier by pulling engine.
The job of swapping the generator for the alternator would be yes, but then you add the additional work of dropping an engine. In a vehicle like a Baja Bug, a Manx (RIP Bruce!) or a Bus with a removable apron, pulling the engine is a little easier, sure. The additional effort to do one versus the other in a full bodied Beetle or Ghia aren't worth it though.
so this conversion kit wouldnt work for a 1973 super beetle?
+Jamal Rasul
The alternator conversion kit will work on a 1973 Super Beetle. Whether or not you have a generator or an alternator on the car will determine how closely you'd follow the video.
+JBUGS i watch your vids a lot. i definetly have a generator and this video will help a lot thank you.
Wow thanks
Can you give the specs on this engine please? Great video!
+Brent Houser
Hey Brent! The engine is a pretty mild stock based 1641cc Single Port engine. We are glad to hear you like the videos! We are going to start rolling more out soon. Let us know if there are any videos in particular you'd like us to make!
Question about the second backing plate orientation. I've seen 2 other sites say the 'vent' / 'slot' should go towards the bottom along with the round hole in the first backing plate. It appears you are putting this second backing plate on with the 'vent' toward the top. Which way does this second plate orientate? Thanks. ruclips.net/video/QMkYJwuKnwM/видео.html
The vent should point down.
Thanks
Freaking amazing bruuuh👌
You left the regulator hooked up?
Is this common?
I’ve always removed the regulator on my cars when I convert them to alternator
At around minute 12 we cover adapting the wiring for the alternator and removing the regulator.
JBUGS - cool, sorry I didn’t watch the entire video.
Hybrid? AC generator Power and charge
Engine ideal higher the motor ideal.
@@kingjeremysircornwell7847 This conversion is to swap the generator out for an alternator, powered by a gasoline burning engine. We haven't converted the car to hybrid power.
Can you guys do us all a favor and slow the pace down?
You can change the playback speed by clicking on the gear to whatever speed you can follow more easily. We made this video 8 years ago and forgive me, I’m just a VW hobbyist, not a voice over actor! Just the same, we’ve gotten better since this video I think.
You MUST bypass the regulator. Most videos don’t show this but you MUST MUST MIST!
You MUST MUST MUST watch all of the video to see where we DO DO DO!
I cant believe that my mf mechanic took 5 years to do this to my good old bug. All that without taking in count the damage that suffer a not running car.
I can't believe you let him have your car for 5 years..
We have to side with Aaron, letting a mechanic have your car for 5 years to swap a generator to an alternator seems a little odd!
@@Sam_Mebane to be honest i lived in another region of the country so i only could push him by phone. Anyway it really surprised me that he never took any money from me. He just was irresponsable. There is something important you hsve to take in count for a restoration job: dont start it if you dont have the money or the space to complete it to the very end. There is no "installements" in to restoring.
@@elblitzb good advice, although I've worked on my own restorations that were works in progress. Having a place to keep the vehicle long term makes a big difference.
Hint... Move the fuel pump to save some frustration.
Heavy metal tow rig
thanks