Ep.10 - Rebuilding The Boat With Coroplast & Studs
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- Опубликовано: 25 июн 2015
- In the last episode, we were hit by a snowstorm that dumped so much snow on the Sputter Butt that it caved in the top of the boat. It was a complete loss. As soon as the weather improved in the Spring we began rebuilding.
Weight is definitely a concern since the pontoons on this boat are considerably smaller around than most pontoon boats this size. We decided to just build it like it needed to be built and then add a third pontoon or plastic barrels if needed.
We're covering the boat with Coroplast. It's waterproof, inexpensive and easy to use. We're also adding a small galley and a small head.
The actual trip down the Tennessee River will be challenging and getting the boat in shape for the trip has been a challenge in itself. 
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Dear Bret and Becky, this was great. I did not wish it to end. Thanks so much, much fun. pierre from New Mexco
Thanks for watching Pierre! We're taking it to the lake in two weeks.
Looks like your having a hell of a good time doing this!
We are! It's like we're drawn to big projects, lol.
Thanks for sharing guys, appreciate the improvements.
Thanks for watching!
Super cool! Thanks for the good ideas.
You guys did a great job. Looking forward to seeing the rest as it goes along to completion and on the water!
+Howabouthetruth Thanks for watching!!
Tuba 2s.... Tuba 4s😂😂😂jk love the boat
After working in engineering for about 40 years, I think I know good engineers when I see them. And not all good engineers have college degrees coming out the ying yang. And I certainly see good engineers in YOU guys! Seeing so much common sense and attitudes and abilities is wonderful. You have done a fantastic job on this project. Your powers of observation are a wonderful gift you use well. Engineers,regardless of formal education,need to have common sense, need to see what is in front of them and need to react to it.You are second to none, that I have seen.
Thank you! I really wish I had pursued an education in engineering. We have a lot of projects that would have benefited from it. We do appreciate your kind words!
Really nice! I just got a set of 24 ft pontoons delivered last week, Cant wait to get started..Thanks for taking the time to share!
I hope you decide to upload videos of your build. We'll definitely watch them if you do!
@@bretbecky711 I will see if I can get one of my ferrets to run the video camera :)
lots of creative ideas...very cool
Thanks!!
Looks like a great project I also enjoy your cooking channel I get some great tips out of that really appreciate it
Thanks for watching Paul and taking time to comment. God Bless You!
good job you guys...you inspire me
Thank you, that means a lot to us!! We appreciate you watching and taking time to comment....Becky
Good work. Looks like a much better and lighter design. Some louvered trailer house/camper windows would be sweet on that. Very adjustable for managing rain/wind while keeping the bugs out. Just a thought.
Brad Johnson We were looking for some windows just like that but we simply couldn't afford them. These windows are 4 feet by 3 1/2 feet and windows that size are really expensive (and heavy.) Thanks for taking time out of your day to watch and comment.
love the toilet flange and 4" pvc for the table leg
Lol, we're going to change that eventually
The flutes or correlations in the coroplast also offer dead air space , which is one of the best insulation principals for homes. Great thinking out of the box guys.
Thanks Ronald!
looks great! I wanna build one now.
Thanks Gary!!
It's great!
Thanks!
over all tho , i love your boat,( great job , love it )
Thanks!!
You moved all the furniture in to accommodate your walls? I would have never thought of that. Cool videos, keep going. Seem like your giving everyone idea's. Good job.
Thanks!
Salam dari INDONESIA🙋🙋🙋
When you add a suction tube , to get water from the lake, make it about 2 feet below the water surface when in use. This will allow you to take on cleaner water, for what ever use. Filters can also be installed to make this water suitable for drinking !
hey great job
Thanks!
congrats!
Thanks!!
Very good
Thank you!
wow.. nice..
Thank you!!
If you. We're to alternate the flutes of the coroplast, it will give you more strength. Read correlation vertical then ran horizontal.... No need for plywood... I really liked the idea of conduit for the roof structure. .less weight when trailering and less horsepower to propel. Excellent use of local material.
We actually thought about alternating the flutes....after it was too late :(
Nice Jeep Comanche in the background. You should check out the Comanche Club forums if you ever want to bring some more life into it. I rebuilt a 1989 Jeep Comanche using those forums. Very useful.... great community. Nice boat!!!
+XsV=TooL Thanks, I'll check them out!
You hand bent all the EMT? Goodjob lol! What screws/washer combo for attaching the coroplast?
+Justin Cooper Bret's an electrician but he was too tight to buy a conduit bender lol. I'm assuming you're an electrician or you wouldn't know what EMT is. It was a real struggle bending it over a wooden form. It took most of the day to do it. I threw the boxes away that the screws and washers came in long ago so I don't know what the exact sizes are, but the washers are about the size of a nickel and the screws were about 1 1/2 inches long. Thanks for watching and taking time to comment!.....Becky
I am impressed, you are confident there is no need for any cross bracing? How about a workshop tour? that looks very organized and impressive. will continue watching the rest of the cool videos.
Thanks Marty!! It has braces that run from side to side, and the only cross braces are the Luan panels on every corner. We're hoping for the best, structurally speaking, and we think it'll be ok. It has withstood 50 mph winds with 80 mph gusts (while sitting in the driveway on a trailer). One of our biggest concerns is that we didn't use pressure treated wood. We really appreciate you watching the videos :)
Kinda groovy watching you guys, I am a big fan of sailing and I watch a lot of sailing videos. your videos are very different but I was impressed by both of ya'll sharing the workload in getting it done and your applied creativity. I hope you gave it some thought of finding someone to take you sailing for a few hours. I think it will be a new frontier for you.
I'd make that a mini bar
Built a houseboat using 1x2 studs,two stories, had twenty people on the roof
I was worried to, because I had not studied up on the T. river. I took a gander at it very pleasant. But when pulling a structure down the road especially homes there is the problem of hitting thing. It's one of the reason I like building mobile units that the tops collapse down into the units. Then once its moved to its new location its easy to set it back up. How far are you going to have to move it, an did you get a permit because some state have laws and height regulations. That's why eighteen wheeler can only go some place. Nice job. Thank you for the upload.
Thanks! We're in the process of building a new, better boat that will use vinyl siding and a tin roof. The new boat also has a bigger motor and bigger pontoons. It will be a lower profile boat because it didn't need to be as tall as it was. Hopefully that'll get us past getting permits.
Just curious... Did you register the boat into your own name before doing all these modifications to it?
TPWD shows It's registered as a 1966 16ft REDFISH with expiration date of 7-31-1983 out of Amarillo, TX.
So far looks great! Will it handle Highway speeds while being pulled?
Nevermind, Just realized your boat is a TN boat not a TX boat...I'm enjoying your videos!
One problem we did have while registering the boat, was that there was a mistake on the paperwork prior to us buying it. One of the digits was recorded as an O instead of a Zero. I had to do a rubbing of the Hull ID number and take it to the courthouse. The hard part about that, is that we built the wooden cabin directly on top of the number :P
When we towed it to the lake, we never drove above 35 mph. I feel like it would handle 45 mph with no problems. I really don't think it would handle 55 mph without it flying apart. Our solution in the future will be to sew a cover to fit over the whole boat so that we can go highway speeds.
Thanks for watching and taking time to comment!!
Greatb work!
Thanks!!
HI PHARTATTACK.
How thick of coroplast did y'all use standard 4 mil or 10 mil
I don't remember, but it must have been the 4 mil, because it wasn't very thick, and without some support it was a little flimsy.
it looks kinda like my idea for mr toads holiday[pontoon boat w cabin lol]
+DON ALBERS (LEFRACHAUN) Lol. Thanks for watching!
and i think it would have been really a smart idea if you would have put small tilt out Windows in above the big Windows to let out the heat & let in cool air as well
You're right, but we left the soffits open for that reason.
How much did this cost without the pontoons if you don't mind me asking
We have about $500.00 dollars in it not counting the pontoons and motor.
saftey glasses - said the one eyed man!!!
+c sy Yeah, we're the world's worst for not wearing them lol. Thanks for watching and taking time to comment!
Put a flexible Solar panels on roof and replace the motor with a powerful electric one. also add 3 deep cycle yellow top batteries and you are good to go.
Thanks Daniel, I'll check into it.
What did you use to attach the coroplast to the studs?
I think they were 1 1/2 inch screws (with washers) We screwed it down about every one foot. It seems to hold ok. Thanks for watching!!
I just got an order of Coroplast. I'm really interested in this method for building DIY small structures. Let me know if the roof blows off or something! ! LOL ! We do get somewhat high winds in my area but not many bad rains. Yet. I suppose global warming will have some impact over the next few decades.
Mike Nestle Now you've piqued our interest! I hope you video and share whatever it is you're going to build with your Coroplast. We will watch it and share it if you decide to upload it to RUclips. Our roof has held up in 50 mph sustained winds several times, and one time it was reported that we had 70 mph winds, but who knows if it was true. I do know that there are different thicknesses of Coroplast, and recently we heard of a PVC sheeting that we are considering putting on the roof when it's time to change it, but we're completely satisfied with the Coropast walls. My only complaint with the Coroplast roof is that water gets in the corrugations and causes it to discolor in places. Please send us a link if you make a video of your builds!
is that all treated lumber
No, it's not treated lumber, but it never gets wet because it's covered.
why is the captains chair so far away trom the steering wheel
We just wanted a little wiggle room :)
I love you videos but I wish you showed what was your finished product of your newest one still waiting to see it God bless you and looking forward to seeing it
We're still working on it. It's been so hot this summer that we just can't take the heat outside long enough to get anything done on it. We really appreciate you watching and following.
where is the ep 1?
ruclips.net/video/hLuRYP2rkEM/видео.html
Hi Bret and Becky!
My boyfriend and I are converting an old pontoon boat ( 24 foot pontoon double ) to a houseboat...well we are trying.. Wondering if you have any advice on what to make our structure out of? (is chloroplast acceptable for a whole structure?) We are staying in the Midwest for two more months (July and August) and then have plans to head south via the Ohio and Mississippi River. Our problem is weight, we could use some good advice, especially because we plan on crossing the Mississippi Delta. Love your channel! We love your real world advice and experience for traveling, you guys rock!
Much Love,
Allanah
Hey Allanah! We're sorry that it took us so long to reply. We took an extended motorcycle trip to the east coast so we weren't able to respond on our phones for some reason. It was really aggravating! We're abandoning the Coroplast. It held up fine on the sidewalls, but it failed miserably on the roof. The sun and the rain was too much for it. We started a complete rebuild on a bigger pontoon boat. We've decided to use a tin roof and vinyl siding for the sidewalls. It'll be more like a house so it should be able to stand up to the elements this time. As for the structure, we're happy with 2x2's. They're strong enough and they're lightweight. We're going to use single pane windows. Your pontoon is 4 feet longer than our new one. Have you started converting it yet, and if you have, did you video it? We'd love to see your build!! We would also love to watch your trip on the Ohio and Mississippi also.
Becky. Where you in the service.
Hi Lawrence! No, I was never in the service but Bret was. I applied for helicopter school in the army but they turned me down because I'm Dyslexic, so I didn't enlist.
If you take those metal straps that hold pallets of wood together and strap each one of those two by twos with an L bracket do the math it's going to quadruple the strength of your build I swear to you
Thanks Brian! We're doing a complete rebuild so we'll do it that way.
With all due respect, why in the world did you use Coroplast? That stuff isn't strong and will dry rot in a couple of seasons, and then you are going to have to cover it all over again.
Using Coroplast is an experiment because of its light weight. We agree with you that we're going to have to replace some of it in a few years, but probably only the roof, which is pretty easy to replace and will cost under a hundred bucks. The sides are not exposed like like the top is. We're pleased with it so far. It's been on the boat for over a year now and there are no signs of degradation anywhere. We're currently building a barn big enough to house the boat so it will only be exposed a few days (or weeks) per year. It has proved to be strong since it is screwed down in so many places. We're keeping our fingers crossed about the whole thing. Thanks for watching and taking time to comment!!
It is good that you are keeping it out of the sun most of the time. Coroplast is a great material to work with. Good luck- I like your boat, would love to have one that size
I agree, you don't save money that way