VW Caddy 1.6 TDI Injector replacement

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  • Опубликовано: 5 окт 2024
  • Step by step guide on how to replace the fuel injector on a 2014 Volkswagen caddy 1.6 TDI engine. Same procedure applies for the injector replacement on this 1.6 tdi in various other VW, Skoda, Audi & seat engines. Includes programming procedure. P0202 Fault code was stored relating in Injector number 2.
    Any Donations to help Support my Channel are much appreciated.
    Donate via Paypal - paypal.me/diydaly
    Check Euro car parts - tidd.ly/3lIO7xA (use discount codes on site)
    New Fuel injector Ebay - ebay.us/YZHlnQ
    New Injector clamp - ebay.us/15Gy6f
    New stretch bolt - ebay.us/bvNuMB
    Diagnostic machine used in this video:
    Topdon Phoenix lite 2 - diydaly.co.uk/...
    Tools used:
    TDI Injector puller - diydaly.co.uk/...
    Milwaukee 3/8 impact driver - ebay.us/ZtxrBu
    Socket set (Halfords advanced 200pc) - ebay.us/DjgPPj
    Digital Torque wrench - amzn.to/34kpI9y
    Torque Wrench - amzn.to/2VZ4CKu
    Screwdriver set - amzn.to/30RA53L
    Spanner set - amzn.to/2DlwUZm
    Injector cleaning set - amzn.to/3grvnPB
    Injector seal removal tool - diydaly.co.uk/...
    Ring Inspection Lamp - amzn.to/3gGWHcG
    Triple square socket set - ebay.us/VVgTRV
    Air vibration hammer / chisel - ebay.us/niKsPx
    Needle nose Pliers - ebay.us/GPQZjx
    Prybar set - ebay.us/LNtJ1M
    Bonnet lamp - ebay.us/3y0gGv
    Injector clamp bolt torque setting:
    stage 1 - 2NM
    stage 2 - 8NM
    stage 3 - 270 degrees
    Check out my website - www.diydaly.co.uk
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    Car Analytics - Vehicle information checker - tidd.ly/3B2PEbx
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Комментарии • 207

  • @diydaly
    @diydaly  2 года назад +11

    New Vag injector puller - diydaly.co.uk/products/ct6383-diesel-injector-remover-for-vag-tdi
    New Fuel injector Ebay - ebay.us/YZHlnQ
    New Injector clamp - ebay.us/15Gy6f
    New stretch bolt - ebay.us/bvNuMB
    Diagnostic machine used in this video:
    Topdon Phoenix lite 2 Ebay - ebay.us/tsyiTI
    Topdon Phoenix lite 2 Amazon - amzn.to/3dxuQQl
    Check Euro car parts - tidd.ly/3lIO7xA (use discount codes on site)
    Check "Car Parts for Less" - tidd.ly/2LNEwIn (use discount codes on site)
    Tools used:
    Socket set - ebay.us/7tUKdM
    Digital Torque wrench - amzn.to/34kpI9y
    Torque Wrench - amzn.to/2VZ4CKu
    Screwdriver set - amzn.to/30RA53L
    Spanner set - amzn.to/2DlwUZm
    Injector cleaning set - amzn.to/3grvnPB
    Injector seal removal tool - amzn.to/2O9d7P7
    Ring Inspection Lamp - amzn.to/3gGWHcG
    Triple square socket set - ebay.us/VVgTRV
    Air vibration hammer / chisel - ebay.us/niKsPx
    Needle nose Pliers - ebay.us/GPQZjx
    Prybar set - ebay.us/LNtJ1M
    Bonnet lamp - ebay.us/3y0gGv
    Injector clamp bolt torque setting:
    stage 1 - 2NM
    stage 2 - 8NM
    stage 3 - 270 degrees

    • @Jim_Kay.
      @Jim_Kay. Год назад +1

      Alright mate, I see the injector cleaning set doesn't have a reamer, is it a completely necessary tool, or would I be ok be a kit similar to the one you've linked above? I have one very similar to it.

    • @diydaly
      @diydaly  Год назад +2

      @@Jim_Kay. yeah it’s not Essential mAte , I very rarely use it on these engines

    • @Jim_Kay.
      @Jim_Kay. Год назад +1

      @@diydaly Sound, there’s a diesel leak from either 3 or 4, but no codes (but noisy and weak in low gears, so I’m guessing a seal kit would be a first step?

    • @diydaly
      @diydaly  Год назад +2

      @@Jim_Kay. yeah check that and the return hoses

  • @marcoreus8455
    @marcoreus8455 7 месяцев назад +6

    Best video on VAG injector replacement tutorial,many many thanks for making this video you are awesome

    • @diydaly
      @diydaly  6 месяцев назад +2

      Thanks for the comment

  • @Max-dr6yr
    @Max-dr6yr Год назад +8

    Have just done this. Get the engine HOT as you can! Had to re-fit 3 injectors to run the engine again to then remove the 4th one. The Sealy VS2040 puller or Laser 7525 tool also make it easier. Thanks for the video!

    • @diydaly
      @diydaly  Год назад +2

      👍👍 thanks ill check them out

  • @alexmacdiver
    @alexmacdiver Год назад +5

    Stoked...!
    That's the Re-con Injector from Germany put in, and she runs fine.
    Need to go down my Local Wee Garage and let them Code in replacement injector tomorrow.
    It looked as if someone had been in there before.
    Thank you very much for your help checking those Torque values, and for taking the time and effort of making the Video.
    Doing it myself, with your advice saved me hundreds (possibly Thousands) in Labour charges getting old injector out.

    • @diydaly
      @diydaly  Год назад +1

      Nice one , no probs 👍 glad to help

  • @colinmiles1052
    @colinmiles1052 Год назад +3

    Great video - thanks. I was gritting my teeth when you finally got the injector out. If it was me that little bit of the clamp would have gone down the hole for sure!

  • @PeterMills-f2r
    @PeterMills-f2r Год назад +3

    Excellent video. Followed your step by step video and it was a dream. Luckily my No2 Injector came out without any hassle. Thank you

    • @diydaly
      @diydaly  Год назад

      Nice one, glad it helped👍👍

  • @jondavid9917
    @jondavid9917 3 месяца назад +4

    Do not recomend going to 270 degreese if injectors have been out before, as i just had the threads in the head pull out before it reached that torque

  • @Mcoas-u1z
    @Mcoas-u1z 19 дней назад +1

    Saludos desde Malaga Spain buen video !! Estaba duro ese inyector!! Gracias por ese video y por el trabajo bien echo 🎉!! 🇪🇸🔧⛽🍻

  • @TruthTortoise81
    @TruthTortoise81 Год назад +6

    Can't understand why you didn't remove the clamp first before attacking no 2 injector with an air hammer? no 1 injector was loose so you could easily have removed it first instead of breaking it? Also did you not think maybe it would have been a lot easier if you soaked it in penetrating fluid (plus gas) first?

    • @timbo19751975
      @timbo19751975 Год назад +1

      Because you cannot get the penetrating fluid down to the injector bore - the rocker cover is in the way !

  • @TheDervMan
    @TheDervMan 2 года назад +1

    I chuckled while watching the sped up section as you were Obs talking as I could hear the squeaky voice, I dead to think what you were saying 🙊 that was proper stuck.

    • @diydaly
      @diydaly  2 года назад +2

      haha! yeah I was cursing bit 😂😂 did have a fellow mechanic with me chatting too 🤣

  • @mrtheholden
    @mrtheholden 6 месяцев назад +2

    Great video, very informative however folks don't use the socket on the fitting with the extension bar on the injector as it will snap like it did with me. I would suggest using a proper pulling tool if it really tight. Now I've got to find a replacement fitting for the injector. NIGHTMARE

  • @duncancremin1708
    @duncancremin1708 3 месяца назад

    Mine came out with gentle prying, using the adjacent head bolt.
    Thankfully all the copper seals came too. I’m at 460,000km and they’re the original injectors, so I’m getting them all done. The one that packed up is surely not the only one feeling tired.
    I was wondering how to clean the seats, because leaking seats are the main reason for them seizing in place, so I didn’t want to just drop new seals in there and hope for the best. I didn’t know there was a specific tool, so thanks for that. This is my first time doing it myself on a common rail engine, though I have seen it done, a few times.
    I’m very surprised how tight you had to make the saddle clamp. Mine were not noticeably tight, coming out. Certainly not tight enough to stretch a bolt. I got them with a 1/4” drive ratchet! It’s all I had, with an 8 spline key. I was expecting to use an adapter, to tighten it back down with the same 1/4” drive spline key, but I think it would shear off at that torque. I feel some new tools coming on!

    • @duncancremin1708
      @duncancremin1708 2 месяца назад

      Update: I got the cleaning kit and it had quite a lot of stuff in it that I didnt need for this, but will doubtless be glad of, at some point. Also got a new 1/4" torque wrench, because none of mine go down to 7N/m, as instructed by VW, when I bought the new bolts. Interestingly, the reconditioner had me put them back in a different order. He reckons no2 and no3 got transposed at some point in the past and it should really have flagged an error. I did as ordered and didnt need to code them. It runs much better than at any time in my ownership.
      The bolts were only €5 from the dealership, so definitely better to go genuine for those.
      The last wrinkle, for me, was tge leak off pipes. I did it your way yet still screwed up the retaining clip, somehow, with the result that it blew the pipe out on the test run, making an expensive, smelly mess. After a clean up, I was able to extract the clip, put the pipe back in and secure it properly, without losing the clip down the engine. Fiddly, but better than pulling the injectors again.

  • @Ex3t3r
    @Ex3t3r Год назад +2

    Very informative video and well filmed thank you, this is just what I was looking for for my first attempt at undertaking the same job

    • @diydaly
      @diydaly  Год назад +1

      glad it will help 🙌

    • @robsonenduro3316
      @robsonenduro3316 Год назад +1

      @@diydaly what size of the cleaning/cutter tool you use for that?

    • @diydaly
      @diydaly  Год назад +1

      @@robsonenduro3316 I’ll try check mate , was a while back I did this one now

    • @TonyWise-f1n
      @TonyWise-f1n Год назад +1

      @@diydaly
      Can you let me know if injector can be cleaned and also is coding essential or can work without it

    • @diydaly
      @diydaly  Год назад +1

      @@TonyWise-f1n should really be coded , they can only be specially cleaned by an injector specialist

  • @stuart6973
    @stuart6973 6 месяцев назад +1

    Mine went at exactly the same mileage as this one 96k. Changed all four and it’s like a new van now.

    • @diydaly
      @diydaly  6 месяцев назад +1

      👌👍

  • @alouisschafer7212
    @alouisschafer7212 8 месяцев назад +1

    Neat little engine. Still fairly crammed engine bay.
    My Volvo V70 with the 5 cylinder 2.4L engine offers more space and better access, although the engine is fairly tall so getting to the AC compressor and turbocharger in the back is only really possible from below and the long nose of the car makes it hard for a not so tall person to access the injectors.
    The engine is slanted backwards it would be too tall for the engine bay otherwise.
    My favourites are the 1.9PD Diesel dead simple engine really and the Mercedes OM611 since them are longitudinal.

    • @diydaly
      @diydaly  8 месяцев назад +1

      👍👍

  • @danieldurnin959
    @danieldurnin959 2 года назад +3

    Excellent video, especially as my Skoda has a very similar engine. 😊 Thanks.

    • @diydaly
      @diydaly  2 года назад +2

      Cool, thanks 👍👍

  • @Psilocybinsvamp
    @Psilocybinsvamp Год назад +3

    Initially only tighten the fastening screws with MAX: 1 - 2 Nm.
    After installing the high-pressure lines. Final tightening torque: 8 Nm + turn further 180°.
    And why do you not adapt the minimum deviation quantity for the injectors?

    • @enginemanagementadventures7305
      @enginemanagementadventures7305 11 месяцев назад

      Elsawin states 8Nm + 180 degrees for the CAY engines I see that autodata is telling ppl 270, probably why I see so many broken bolts in the bearing cover 😂

  • @colin5064
    @colin5064 Год назад +2

    Hi, great video of this job, just wish the link you show for the copper washer extraction tool kit was correct.
    You link doesn't show the full kit you use just the slide hammer on its own, so no injector seal cutter tools available

    • @diydaly
      @diydaly  Год назад +2

      Thanks , I’ll check into that , must have changed

  • @lets_burn
    @lets_burn 7 месяцев назад +2

    I have changed all of my fuel injector a month ago my slef but I didn't recode the data does that effect the performance? Answer would be much much appreciated 😊😊

  • @trophiestv8788
    @trophiestv8788 Год назад +2

    Good one, some full engine build up please

  • @b.m.w4294
    @b.m.w4294 19 дней назад +1

    I have a Passat b-7 2.0 tdi (common rail), the oil level rises, sometimes it does not start well when cold, when the engine is warm, it starts well, two injectors are wet, could the reason be in the rem kit of injectors? Thank you.

  • @brahimtechniciensolaires4855
    @brahimtechniciensolaires4855 5 месяцев назад +1

    Hello!
    Please i have a problem in my injectors every time one of them get down if there's any solution ?
    I have caddy TDI 1.6

  • @autobahn1840
    @autobahn1840 8 месяцев назад +2

    Information from the "Elsa" program (M6 bolt tightening torque) - 8 H.m. + 180° ;)

  • @colin5064
    @colin5064 4 месяца назад +1

    Hi, slightly off topic but same engine question.Have you come across the common problem of VW/AUDI 1.6 TDI common rail engine tick and rough idling when cold first start? I have performed VCDS full scan but no faults stored.This would appear to be ECU injector control related.
    Do you have any guidance or experience on how to solve this annoying issue.

  • @forgottenknowledge8917
    @forgottenknowledge8917 Год назад +1

    The 1.6 looks more complicated than the 1.9. I've been working on 1.9 and it's a sinch, although I did learn to fit parts on gassers with my dad. My tiny diesel isn't too complicated.
    Even the drive shafts come out easily.

  • @joptech5308
    @joptech5308 Год назад +2

    Great tutorial. Is this a CAYA, CAYB or CAYC engine? I ask this because i believe the torque for the clamp bolt is different.

    • @diydaly
      @diydaly  Год назад +1

      I think it was CAYA but will try check back to confirm

    • @akkormit
      @akkormit Год назад

      Hi! and where can I find the torque (Nm) of which engine (caya, cayb, cayc)? thx

  • @garethjudd5840
    @garethjudd5840 Год назад +9

    Had a very interesting talk to a VW mechanic when my 2014 Caddy went in for a service. He said that all VWs are ECU programmed to all fail namely the EGR valve, then the Glow plugs, then the injectors before it gets to 100k

    • @diydaly
      @diydaly  Год назад +4

      makes you wonder sometimes!

    • @ryanrowlands.combarney832
      @ryanrowlands.combarney832 Год назад

      Why? Did anyone at VW explain?

    • @apples5
      @apples5 Год назад +4

      I've done 180,000 miles in my VW and had one injector go in that time.

    • @Dark-Lord3386
      @Dark-Lord3386 Год назад +1

      Done 130k and only one injector had just gone off that list.

    • @tony123456789fuck
      @tony123456789fuck Год назад

      Yes that’s correct so far with me and my van is only 69000 miles
      Almost experienced two of the list points

  • @andrewsoldan6050
    @andrewsoldan6050 Год назад +2

    excellent vid, i need to replace one injector as well. Question, where the dirt goes when you clean the injector hole with that tool and air gun? is that tool required?

    • @diydaly
      @diydaly  Год назад +1

      A small amount goes in the bore , you really want to a Avoid it but the blow gun will get most out .. you can try it without

  • @colin5064
    @colin5064 7 месяцев назад +1

    Hi, I have a VW Golf mk6 1.6 tdi cayc,after using VCDS to run a IDE 06141 Adapting injector minimum deviation test which failed to compleat.
    Now my car runs lumpy at first start up when cold.I have also noticed a strong smell of diesel from exhaust but no white or black smoke.
    On a 55mph run my fuel economy has reduced from approx 56mpg down to 44 mpg,
    So it would appear l have a over fuel problem after this failed ecu check. As all was good before l carried out this IDE 06141 VCDS check.
    Any ideas as to what l should check to find out what has changed,in order to try and fix this problem?
    Running VCDS scan no fault codes are present,so fault is not setting any fault codes.
    Any help would be most appreciated. My

  • @marineworld6335
    @marineworld6335 6 месяцев назад +1

    Just took my audi a1 1.6tdi to garage and they said it has a leaking fuel injector, but as the car the is only needed for a year or two just to leave it

  • @MrRanDomUk
    @MrRanDomUk Год назад +1

    i had same seized injector , blooming sleeve came out with the injector , nightmare , such a good feeling when its out though

    • @diydaly
      @diydaly  Год назад +1

      🤣 yeah they can be a nightmare at times!

  • @TheReiseleder
    @TheReiseleder Год назад +1

    Hi, sure its 8nm + 270degrees and not 8nm+180 degrees ? cant find any document on it.

  • @danith72
    @danith72 9 месяцев назад +1

    Probably one of the best videos I have watched. Silly question, after using the cleaning tool, do you actually blow up the debris or is it suck in? Min 15:15

    • @diydaly
      @diydaly  9 месяцев назад +2

      👍👍 thanks , blow it with the hole bunged up

    • @danith72
      @danith72 9 месяцев назад +1

      @@diydaly Brilliant, thanks mate!

  • @jameshalligan1933
    @jameshalligan1933 2 года назад +4

    Why didn’t you replace the seals on No 1 injector as you have to disturb it. As a rule I always replace them just in case but that’s me 👍

    • @diydaly
      @diydaly  2 года назад +2

      yeah it is recommended mate! I have done on many occasions, just decided not to as it has very recently been done

    • @jameshalligan1933
      @jameshalligan1933 2 года назад

      @@diydaly yea I see where your coming from thankfully I’ve not one being that much of a bitch to get out

  • @colin5064
    @colin5064 6 месяцев назад +1

    Yet another question,is it better to remove fuel injectors from a vw tdi engine CAYB- CAYC when the engine is hot/warm?.
    Or better to wail till engine is cold.I am wondering about expansion of Aluminium cylinder head more than steel fuel injectors.
    What has been your experience do you have a preferance of when to do this opperation?

    • @diydaly
      @diydaly  6 месяцев назад +2

      engine warm sometimes helps , laser do a puller for them that works well! ebay.us/JSSUZK works on a few other injectors too

  • @CaliCarCulture
    @CaliCarCulture 7 месяцев назад +1

    Should i do an injector adaptation cycle after replacing one injector ? Ive coded it in everything is running perfect.

    • @diydaly
      @diydaly  7 месяцев назад +2

      if you've coded it should be good to go

    • @CaliCarCulture
      @CaliCarCulture 7 месяцев назад +1

      @@diydaly was a new injector anyways 🤙

  • @danith72
    @danith72 9 месяцев назад +1

    Hi DIYDaly, I managed to replaced my injector! I think I did a good job thanks to you but I forgot to bleed out the air inside the fuel system. After starting the engine one of the fuel return lines popped out with diesel coming out. Did you have to bleed yours? How do I do it?
    I have got white smoke coming out from exhaust and misfiring engine. Any help is appreciate it

    • @diydaly
      @diydaly  9 месяцев назад +1

      👍 you shouldn’t really need to bleed it, it might crank a while but should fire up ok? Did u do any coding?

    • @danith72
      @danith72 9 месяцев назад +1

      @@diydaly Yes. I did the coding using VCDS. I am starting to think ot is a bad EGR valve! I managed to get the below values from VCDS.
      Injector Quantity Deviation Cylinder 1 = -1.0933mg/stroke
      Injector Quantity Deviation Cylinder 2 =1.5006mg/stroke
      Injector Quantity Deviation Cylinder 3 = -2.6509mg/stroke
      Injector Quantity Deviation Cylinder 4 = 2.4872mg/stroke

  • @tonyclack5901
    @tonyclack5901 Год назад +1

    Can I sugest using a vacuum cleaner when removing injector and cleaning out the bore. I use a wet and dry vacuum which will suck up oil and bits of metal etc.

  • @fnelis1
    @fnelis1 10 месяцев назад +1

    brilliant video as always

    • @diydaly
      @diydaly  10 месяцев назад +1

      Thanks!👍

  • @medzid2298
    @medzid2298 Год назад +1

    Tighten my clamp bolts to only 10Nm, is it to low?
    A litlle but sceptic to add aditional torque...
    Made now arround 45.000km, seems fine

    • @diydaly
      @diydaly  Год назад +1

      Ive listed the correct settings in my description mate

  • @markgordon1629
    @markgordon1629 Год назад +2

    Your videos are great bud, thank you for the content, can you confirm the injector seat cutter size you used , I seemed to not have the correct size in my kit, I'm guessing 15mm seat 17mm shoulder 👍

    • @diydaly
      @diydaly  Год назад +1

      Thanks 👍😃👌. yeah im fairly sure thats right mate.. I try check the kit tomorrow when im at work 👍

    • @markgordon1629
      @markgordon1629 Год назад +1

      @@diydaly thanks mate 👍

  • @syedhussain4407
    @syedhussain4407 Год назад +1

    My vw sharan (14 2.0 TID) playing up, engine temp hoover around 80 even on long drives, from couple of months it’s started to go into limp mode, showing injector two open circuit, additional heater fault, engine light n glow plug light on but then all of sudden it drives fine lights disappears. Bought it less than a year ago can’t afford to spend thousands nor get rid, any suggestions be appreciated. Thank you

    • @diydaly
      @diydaly  Год назад +1

      Possible injector injector wiring harness , might be worth checking it’s not got a recall , they did have some injector issues

  • @busbuilduk1397
    @busbuilduk1397 Год назад +2

    Why not put a smear of vaseline on the copper seal to keep it in place

    • @diydaly
      @diydaly  Год назад +2

      That can work well too

  • @NICOLAI_VET
    @NICOLAI_VET Год назад +1

    So, no cleaning of the injector seat on cylinder 1, and no new copper seal?

    • @diydaly
      @diydaly  Год назад +1

      I didn’t on this one as I only had 1 seal but it’s is advisable to do both .. I’ve done it like this loads of time tbh and never had the other leak

  • @danith72
    @danith72 9 месяцев назад +1

    Hi DIYDaly, is the fuel system under pressure before removing the 17mm high pressure lines? Will the fuel come out splashing?

    • @diydaly
      @diydaly  9 месяцев назад +1

      Not when it’s not running

  • @jorgemiguelribeiro3768
    @jorgemiguelribeiro3768 2 месяца назад

    Hello ! I have one cayc 1.6 and have change injector (2 & 4) A2C9626040080 while 1 & 3 are the problematic 27b.
    After change last cyl nr 2 , car working good but is shaking a litle on idle and high gear low aceleration. like 80 km/h at 4gear or 5 gear only when put acelerator max down it shakes.
    What can i do to improve stability, just change the others 2 injectors ?

  • @mwauto6784
    @mwauto6784 Год назад +1

    what is the deal with the zero at the end ? cant get a answer for that anywhere

    • @diydaly
      @diydaly  Год назад +1

      depends on the amount of digits needed , sometimes your just need to put a zero at the end that all

  • @johnmayberry7669
    @johnmayberry7669 Год назад +1

    When blowing out the injector port with the blow gun what if you blow carbon into the cylinder ?will this cause any engine damage

    • @diydaly
      @diydaly  Год назад +1

      Possible , obviously you need to be carefully sometimes I’ll block the hole with a screwdriver , I very small amount would harm anything

    • @johnmayberry7669
      @johnmayberry7669 Год назад +1

      @@diydaly OK thanks

  • @hariskhan1000
    @hariskhan1000 Год назад +1

    Hello mate i got similar engine similar injectors but the leak off pipe clips come off again n again i changed the pipe and still comes off nearly 3 of injectors can u suggest something please. Thank you

    • @diydaly
      @diydaly  Год назад +1

      Did you replace it with the genuine VAG hose

  • @MrLightningthief101
    @MrLightningthief101 Год назад +1

    What does the pipe to the left of the Diesel return pipe on injector number 1 do? Can be seen at the 1.34 mark

    • @diydaly
      @diydaly  Год назад +2

      not quite sue tbh mate, ill check it out next time ive got a 1.6 tdi in! not had one in for a few days

  • @richardstokes755
    @richardstokes755 5 месяцев назад +1

    Have you ever changed the injector bolt oil seal in the rocker cover?

    • @diydaly
      @diydaly  5 месяцев назад +2

      Yeah quite a few mate , there’s a choice of 2 different types to be aware of 👍

    • @richardstokes755
      @richardstokes755 5 месяцев назад +1

      @@diydalythanks buddy mine is leaking and causing oil pooling around injector 1 and 2.

  • @njohns1088
    @njohns1088 Год назад +1

    Could an injector leak fuel over night and cause blue smoke on start up only

    • @diydaly
      @diydaly  Год назад +2

      Possibly , these normally fail electronically

  • @Mr11ESSE111
    @Mr11ESSE111 10 месяцев назад +1

    at least much more space then of 1,6 HDI engines especially in 207,208 and similar where you cannot operate normally

  • @Gabasto
    @Gabasto 5 месяцев назад +1

    is it necassary to tourqe the injector clamp? Just wondering as i dont have a tourqe wrench

    • @diydaly
      @diydaly  5 месяцев назад +1

      Definelty recommended but you can do it without

    • @Gabasto
      @Gabasto 4 месяца назад +1

      here i am back again, a month later and another injectors gone love it

    • @diydaly
      @diydaly  4 месяца назад +1

      @@Gabasto 🤣 arr noo! Mega common issue arnt they 😖

  • @lovepreetsinghhanjra1997
    @lovepreetsinghhanjra1997 2 года назад +2

    Nic video sir 👌👍
    All time good work

    • @diydaly
      @diydaly  2 года назад +2

      Thanks a lot 👍👍

  • @Zshdjdkkskdhdhh
    @Zshdjdkkskdhdhh Год назад +1

    Is it really that important to torq the clamb bolt?

    • @diydaly
      @diydaly  Год назад +2

      Advisable but not imperative , just don’t over do it as they are stretch bolts

  • @westerneagle3796
    @westerneagle3796 Год назад +1

    Excellent video👍

  • @fegerman
    @fegerman Месяц назад

    Ehm, don't you have to loose both injectors? I mean the claw is locking both, injector one and injector two. So you have to loose both of them step by step to get them out without needing so much force and breaking the claw.

  • @ianmowbray3284
    @ianmowbray3284 2 года назад +2

    Sometimes they are really hard to get out even with a sliding hammer I have tried wd40 over night 😮

  • @guychappelle7651
    @guychappelle7651 Год назад +1

    I’m changing mine and laying down in the bottom after taking them out were a spring metal o ring, any ideas where that’s from?

    • @diydaly
      @diydaly  Год назад +1

      Never seen that before! Shouldn’t have a spring washer in there 😬

    • @guychappelle7651
      @guychappelle7651 Год назад +1

      @@diydaly they’re normally in the seals that the injector goes through to keep there shape apparently

    • @diydaly
      @diydaly  Год назад +1

      @@guychappelle7651 arr right yeah I know exactly what you mean now! Thought you meant a spring washer!! That’s the retainer spring to pull the oil seal in

    • @guychappelle7651
      @guychappelle7651 Год назад +1

      @@diydaly that’s the one, wasn’t sure how to describe it

  • @darrennash7706
    @darrennash7706 2 года назад +1

    Hi would you know if the topdon arti diag 500 is ok to put fault codes out on injectors and problems with other cars ? Thanks.Also would i definitely need to cut the injectors seats back in any info would be great 👍

    • @diydaly
      @diydaly  2 года назад +1

      For for the late response mate! Been of I’ll for a few days! I’m not 100% sure about the artidiag 500 , I know it will read and clear the faults but not sure if it will do the coding.. usually a good clean of the seats will suffice , the kit I use is really good value for money; I’ve put a link in my video description to it

  • @alexmacdiver
    @alexmacdiver Год назад +1

    Hi
    Great Video
    I'm in this World of Hurt now. . . . .
    Managed to get Injector out, got a Re-Con from Germany.
    Found various Torque for the Stretch Bolt, guess it needs to be tight to squash the copper compression washers down. . . . .
    7Nm and 180 degrees
    8Nm and 180 degrees
    & your
    8Nm and 270 degrees. . . . . . . .
    Could you guide me to the Source, manual. . . . ?

    • @diydaly
      @diydaly  Год назад +1

      What's your reg number and ill double check.. thanks

    • @alexmacdiver
      @alexmacdiver Год назад +1

      @@diydaly
      Dude. . . ?
      Put my Reg number up on this website...? No, can't do that.
      2012 Caddy 1.6td
      Are you on the VAG system.....

    • @diydaly
      @diydaly  Год назад +2

      @@alexmacdiver I’d need the exact engine number to check that’s all .. I use a reg lookup on autodata ..

    • @alexmacdiver
      @alexmacdiver Год назад +1

      @@diydaly Cheers ;-) I'll mail it over

    • @diydaly
      @diydaly  Год назад +1

      @@alexmacdiver replied

  • @robbie6983
    @robbie6983 Год назад +2

    Hi mate - great video. Same issue as yourself, sheared the injector clamp when removing! Just a quick question regarding coding in, are there any consequences to starting the engine and driving without coding in injectors first? Might need to drive it to a garage with vcds tools to get it done once new ones are in. Cheers

    • @diydaly
      @diydaly  Год назад +2

      Neh you should be fine doing that mate , I’ve not done it myself but I’ve known other drive for 10/20 miles after without coding

    • @robbie6983
      @robbie6983 Год назад +2

      Cheers. Got them coded in and injectors calibrated etc. Less than 10 miles and another one of the "new" refurbs went. Circuit malfunction. Think I'm done with this engine...

    • @diydaly
      @diydaly  Год назад +2

      @@robbie6983 arr no what a disaster 😖

    • @danyo1972
      @danyo1972 Год назад +1

      @@robbie6983 I’d skip refurbs if I was you. If you want to save money then best going to a Breakers yard and getting them there.
      The price for new ones has come down a lot, but still pricey.

    • @robbie6983
      @robbie6983 Год назад

      @@danyo1972 Yeah learned this the hard way unfortunately. But luckily got my money back after a second refurb went barely doing 20 miles again. Refurbs are not the answer for this

  • @soapsstevo1670
    @soapsstevo1670 Год назад +1

    Would cpl knackered injectors in my mk3 Skoda 1.6 tdi stop it from starting? It won’t start but if I put a cpl sprays of easy start I starts but turn it off and it won’t start again??

    • @diydaly
      @diydaly  Год назад +2

      it should fire up still Id of thought, check the fuel filter for metal debris.. also check the in tank fuel pump is working

    • @soapsstevo1670
      @soapsstevo1670 Год назад +1

      @@diydaly yeh that’s my next job tomorrow as it it comes up as a low pressure code and there’s a lot noise coming from in tank pump

    • @diydaly
      @diydaly  Год назад +1

      @@soapsstevo1670 👍👍

  • @isaackent2355
    @isaackent2355 Год назад +1

    Can these injectors leak from the top?? Let me explain, working down from where the electric connector plugs in, there is a smooth surface, and then there is a hexagon shape, can it leak from the top of the hexagon?? As that to me seems to be where mine is leaking, as that is the highest wet point, and it's only wet on one injector at this point, So can it leak there, or is it just an illusion, or a chance it is getting wet there from a leak else where????/

    • @diydaly
      @diydaly  Год назад +1

      Possibly .. I’ve never had that before though.. most likely the return hose fitting

    • @isaackent2355
      @isaackent2355 Год назад +1

      @@diydaly So not likely then, that hexagon shape is just to put a tool on it for moving the whole injector, it doesn't actually come apart at that point, it's all one solid piece, so can't leak..... is what I'm thinking... so yea, probably a return line..

    • @diydaly
      @diydaly  Год назад +1

      @@isaackent2355 I’d say it will come apart there but yeah most likely the return line

    • @isaackent2355
      @isaackent2355 Год назад +1

      @@diydaly Really, I dunno if it does come apart there or not, I thought the hexagon was purely there as a place to place a spanner as to wiggle the injector when removing it, as it's not threaded in, just pushed in, and needs wiggling to loosen.

  • @yvan54640
    @yvan54640 Год назад +1

    bonjour a vous, pourquoi t'en de probleme pour sortir cette injecteur avec difficulté. merci a votre réponse

  • @rmc5278
    @rmc5278 2 года назад +1

    thanks for vlog 👌 . How many miles where on the caddy bud ?

    • @diydaly
      @diydaly  2 года назад +1

      sure it was around the 100,000 mile area mate

  • @lalalielala
    @lalalielala Год назад +1

    Makes it any difference, that you drive usually short distances or long distances, in the fact that your injector is more or less seazed?

    • @diydaly
      @diydaly  Год назад +1

      Not really tbh mate

  • @tony123456789fuck
    @tony123456789fuck Год назад +2

    Many thanks for your detailed video God bless you for hard work
    Question is it important to clear errors if yes where to get from that screen software.
    Again I have seen few videos for this problem but nothing like yours.
    Many thanks

    • @diydaly
      @diydaly  Год назад +1

      Thanks 👍 yeah you should really clear the faults , a lot of basic scanners will clear the codes but you’ll need a better machine to code the injectors

  • @egzonazemaj9106
    @egzonazemaj9106 2 года назад +1

    What happen if i close more 270° ?

    • @diydaly
      @diydaly  2 года назад +1

      that's just the recommended torque , hard to say mate

  • @Dsubbz
    @Dsubbz Год назад +1

    Week later another injector needs replacing, good ole 1.6tdi 😂

  • @sonicboom4053
    @sonicboom4053 Год назад +1

    Are there any alternatives to these injectors my god they are so expensive £345 from ecp with discount code the 2.0tdi bosh injector is around £180 surly someone clever has come up with a cheaper solution

    • @diydaly
      @diydaly  Год назад +1

      Yeah I know! ive not found many a lot cheaper yet 😬

    • @sonicboom4053
      @sonicboom4053 Год назад +1

      @@diydaly im dreading the day when my turn comes to replace 1 or more

    • @diydaly
      @diydaly  Год назад +1

      @@sonicboom4053 😬

  • @tomasras
    @tomasras Год назад +2

    Hi, is it a big problem if i haven't got digital torque? Can i use to tighten stretch bolt using just ratchet wrench?

    • @diydaly
      @diydaly  Год назад +2

      you can use a normal torque wrench, no problem doing it without.. its just advisable .. jus be careful not to over tighten it

    • @tomasras
      @tomasras Год назад +1

      Thanks for reply and video.

    • @diydaly
      @diydaly  Год назад +1

      @@tomasras 👍

  • @Gabasto
    @Gabasto 5 месяцев назад +1

    mines the same but code p0201

  • @TheDervMan
    @TheDervMan 2 года назад +2

    Any idea why the injectors are coded? Is it an attempt by manufacturers to stop non main dealer repairs? Or is there a legit technical reason 🧐

    • @diydaly
      @diydaly  2 года назад +2

      Im not 100% sure tbh mate

    • @Max-dr6yr
      @Max-dr6yr Год назад +1

      @@diydaly The "coding" is actually a flow calibration for each individual injector so that the ECU can adjust the injector pulse accordingly.

    • @diydaly
      @diydaly  Год назад +1

      @@Max-dr6yr 👍 thanks max

  • @anderskedegard6799
    @anderskedegard6799 Год назад +1

    No need priming fuel lines?

    • @diydaly
      @diydaly  Год назад +1

      Just cycling the ignition a few times should be suffice

    • @anderskedegard6799
      @anderskedegard6799 Год назад +1

      @@diydaly, thanks for replying. Is it essential to "code" new injector when installed?

    • @diydaly
      @diydaly  Год назад +1

      @@anderskedegard6799 yeah , there do really need coding

    • @anderskedegard6799
      @anderskedegard6799 Год назад +1

      @@diydaly what if I reuse the upper, uncrewable part of injector (where the plastic connection harness is located). Could that be a short-cut solving the problem?

    • @diydaly
      @diydaly  Год назад +1

      @@anderskedegard6799 neh it will damage it if you separate it mate , you can try it without coding first see if it runs ok if not just find a small independent garage that’s prepared to do the coding for you

  • @Reesaming
    @Reesaming 2 года назад +1

    Hi mate I’ve got a Audi A3 2L TDI and one of my injectors are leaking what looks like oil around it it’s not a bad leak tho would this cause a high idle for instance sometimes the idle stays on 1k RPM and can feel the car shake and feels like there’s a loss of power also getting white smoke sometimes when I floor it I’ve had it plugged in no codes for anything I put some diesel system cleaner in tank still no difference 1 day car is normal then it’s not any suggestions mate I’ll leave a video on my RUclips of my car if anyone can help
    Thanks for the videos btw 👍🏼

    • @diydaly
      @diydaly  2 года назад +2

      They are just oil seals for the rocker cover so shouldn’t cause any idle issue mate , odd though as it’s sounds like an injector fault your having , maybe one on its way out.. you might find it gets worse

    • @rm9207
      @rm9207 Год назад +1

      I know this is late pal but I had the exact same issue oil pooling uo near the injectors, got it checked out by my mechanic it’s the rocker cover which is supposed to keep in the oil that’s losing its Seal which is losing oil and also the injector seals which also need doing

    • @Reesaming
      @Reesaming Год назад

      @@rm9207 yeah sold Audi got mk6 now same engine and same problem lol injector seal needs changing must be a common problem with them 👍🏼

    • @ikilic9353
      @ikilic9353 Год назад

      mine does exactly the same as yours, I still can't find the issue, then, the DPF lamp came on and the car doesn't run over 2k rpm.... don't know what to do

    • @Reesaming
      @Reesaming Год назад

      @@ikilic9353 I sold my Audi a3 because of it and bought a golf mk6 and the same thing happened again lol so I done some more research it ended up being the DPF trying to regenerate so I took it on the motoway for a good run 30 miles it runs perfect now trust me take your car for a good run add some good quality DPF cleaner in your tank before you do it 👍🏼

  • @ryanrowlands.combarney832
    @ryanrowlands.combarney832 Год назад +1

    Only problem i can see is! He broke the aluminium sadle bracket because he should of teased the "both injectors" out "together!"

    • @diydaly
      @diydaly  Год назад +3

      Easier said than done when it’s siezed solid

  • @captainotto
    @captainotto 11 месяцев назад +1

    Almost a shame speeding up through all the attempts to get the injector loose. I almost wanted to hear all the swearing. It would have made me feel better about when I did mine.

    • @diydaly
      @diydaly  11 месяцев назад +2

      Haha yeah it was abit of swearing going on!!

    • @ganzo745
      @ganzo745 11 месяцев назад +2

      One week before you start putting w40 every day on Base and it comes out easy

  • @davidcook5954
    @davidcook5954 Год назад +1

    Volumes wank at times

  • @muhammadakrammughal3225
    @muhammadakrammughal3225 28 дней назад +1

    Very bed ingen German