I love how you said you got a lot of comments on another video calling you an idiot (which says more about them, than you) and instead of having hurt feelings, you tried something new and it worked much better for you! Good job on this video!
I like how bold you are with ripping up and manipulating metal, especially stuff you found in the garbage. There's a world of free treasure out there for people who look for it!
You are putting your mind to good use. This is how I was taught to work as a boy in the 50’s. First with the head, then the hands. We considered purchasing a tool as a last resort. Thank you for contributing to the philosophy of recycling and finding ways to do tasks without buying MORE! Awesome job!
Thanks for your tips. I congratulate you for a well-filmed video - well lit, wide shots, details in close-ups, sharp focus, good clear audio. You have a skilled set of hands. Excellent!
Try threading a nut onto the bolt before cutting it with the bolt cutters. Upon removal, the nut should straighten the cross threads created from the cut.
That works very well for removing the burr from cutting, but I found that bolt cutters destroy the threads so badly you can't undo the nut. You can also get a small deburring tool that attaches to your drill, that might work.
Thanks for sharing. I was putting up a ceiling light that had a simple way to do it with one person, but the lines they made went in the opposite direction for what I needed and considered cutting the lines myself before asking some to help hold it which made it a lot more frustrating getting the holes set up properly.
Thank you for your video! Upon inheriting a shop with several metal working outfits, such as a lathe, and no experience in metal working, this video was a great introduction. I feel really dumb for not knowing what the scissors were for prior to viewing. Additionally, your subtle snark was particularly amusing and kept me engaged, while not detracting from the overall premise. Very well executed. Highly effectual approach, in my opinion, and very much appreciated. Also, the tips for cutting bolts (in both your video, as well as amongst the viewer comments) have been especially helpful as I have a few that I've literally been avoiding due to worry I'd damage the threads. 👌👌👌🙏
That's actually not far from how I got my Worx saw, but didn't think of it that way. My grandma asked me to remove a wooden pergola that had rotted. It was fun but a lot of work, and she decided I deserve something in return - the saw! What do people usually ask you to do?
@@Yonatan24 You can get a lot done with basic tools, but never cheap out. I used to have a $50 cheap corded drill. It was HORRIBLE. It could barely drill a 1/2" hole through a 2 by 4 and was heavy and unwieldy. Upgraded to Milwaukee M18 brushless 2 battery kit for $150. HUGE UPGRADE. Drills a 1/2" hole in steel effortlessly. The ratcheting keyless chuck, 2 speed gearing and clutch are so nice to have. As soon as I bought the real drill I threw the crappy one right in the recycle pile. I find that I don't even need a drill press since that handheld cordless drill is so nice and powerful.
Thanks for the info. You do with tools, the types of hack I do in sewing. Never let anyone say you're insane. If it doesn't work the first time, keep thinking it out. Eventually it will work.
Thanks for putting this video together, there are many useful tips here. I use diamond wheels much of the time, they can be slow going but always win in the end. The cheap Chinese mini diamond wheels are good for small jobs and sharpening tools. Diamond is much harder than any metal and seems not to heat the piece being sharpened as much as other abrasives, Possibly the heat may be being carried away with the grindings? What are you’re experiences and conclusions? I concur with the opinion that a solidly built workbench and vice make everything easier. The short term pain of buying expensive but high quality tools is soon forgotten, but the warm glow while using them is priceless, and lasts till the day after the lifetime warranty expires!
Thanks. I've haven't noticed a difference in terms of heat, in fact I think abrasive discs cut faster than diamond discs after they've worn out a little.
Great video! Thank you! Incredibly thorough and well documented. I would like to ask: How do you smooth the edges after you cut? I'm just starting to explore cutting stainless steel .4mm with shears. I haven't started yet. I want to make the letter "L" about 8 inches tall but I want it to look nice!
Awesome video! If you don't have your jigsaw pendulum set to zero for metal cutting, no fun -too bouncy -so you might want to check that setting on the side. Also you really do need to use some cutting oil or cooling method with any friction to make your blades cut better and last longer.
I need to cut a slot in some sheet metal. I was hoping to use a dremel but maybe not after watching your video. By the way you are not dumb or stupid, whatever those bullies called you. In fact I think you are very intelligent and hope you are setting your sights higher.
Great video! Hope you have advise for me. I have a 1/4” thick piece of aluminum 6”x12” and need to cut a rectangle and then cut a smaller rectangle out of the middle. I want to make a ring to hold a guitar pickup. The only power tool I have is a dremel, so I was thinking I would have to do it all by hand. What are your thoughts? Thank you.
The Dremel isn't useful in this situation. I would get a hacksaw with a low tpi blade so it cuts fast because you can a lot of cutting to do. Fix the rough edges with a file and it would turn out great. I would only be concerned with the aluminum marring the surface of the guitar.
@@spokes28 If I were you I would use plywood instead. The varnished end grain of plywood looks great and you won't chip away at the guitars finish over time.
Thank you you helped solve a problem I have.. .. I bought a dremel tool 9-10 years ago, maybe used it 3 times.. but you just helped me blow the dust off and plug it up.. Thanks
Hello brother, Hey what would be the best cutter for cutting a stainless steel ruler of 1 mm thickness which is available in the stationary store?? Like cutting the exact steel ruler you have in your left hand @ 3:01
Like the video. I appreciate it . Great work👍🏼 I have 2 questions: 1. At the beginning you said Dremel is not good enough or doesn't have enough power. I was surprised because all I know is that Dremel is very famous brand of rotary tools. So what other brand or type of rotary tools you are using? I only know Milwaukee rotary tools as dremel contender 2. I wonder why there is no reciprocating saw that use sabre saw blade. I use it to cut aluminium bar and using bosch specific for metal blade it's so damn fast 😊
Hi!! Thank you so much for this video. I have a question. I am trying to cut down a wire shelving rod. I originally tried using a large circular saw but it injured me. (Minor Injury) What do you think would be the best solution for me to use? A hack saw? Or an Angle Grinder?Thank you!
@@Yonatan24 thank you!! I found my grinder and ended up using that. I definitely wore a face mask. That was my first time ever doing something like that, so thank you for this video!!
Thanks. The chisel I used was made in Japan and is at least 50 years old. As long as you're careful, there's no need to re-grind it often. I can't see any signs of wear on the cutting edge yet (I cut more than what I included in the the video). But I did experiment on a chisel beforehand, and had it dull fairly quickly due to the sharper angle I chose to grind it to.
Thanks for covering so many options! Considering that it says "without an angle grinder" in the title, does that mean that an angle grinder would otherwise be the first choice? In my case, I need to widen the slots in a mounting plate for a TV wall mount.
What rpm do you recommend for use on the rotary tools for each of the cutting disks shown? It’s like I’m always too slow, or too fast. I don’t get a cut and the disk just jumps around.
Nice video. I found it when trying to find an alternative to hack sawing aluminum window screen frames. The blades always get stuck. Do you know of a drill bit that can act like a mini angle grinder for cutting thin aluminum?
That's weird, cutting all sorts of profiles is always very loud, but I've never had blades get stuck. I've heard machinists use WD-40 for lubrication when machining aluminum. Maybe try using that? Or maybe have someone cut them professionally with a cold - cutting miter saw if it needs to be accurate to fit a frame.
Thanks for posting this helpful video and even making it fun to watch. The slo-mo effects are great. I seldom use power tools, but would like to cut down a metal TV stand. It is a tube (1 1/4" hollow, inside diameter, black-coated). I'm not sure what metal it is -- iron or steel? Maybe this size black-coated metal tube is standard for TV stands. Would you recommend using a carbide blade on a very small Makita circular saw? Is a dremel tool too small (but good for de-burring)? My work surface is not very stable either. Any tip for keeping the cut straight when the piece is hollow (besides marking it)? P.S. Since your voice is very clear, I think the video is good as you made it, without text.
Thanks, I'm assuming what you have is something like this: www.google.com/search?q=metal+TV+stand.&rlz=1C1NHXL_iwIL720IL721&sxsrf=ALeKk03QB1hZJn-fHmrjXVn3Nav-_EEZyA:1616659947015&source=lnms&tbm=isch&sa=X&ved=2ahUKEwj00vTO_8rvAhWGCOwKHTr2BGkQ_AUoAXoECAEQAw&biw=1779&bih=830#imgrc=arvdxcV4dw4ECM If you need to cut off only a few parts, I would use a hacksaw. I would try cutting partially through the tube from two directions, basically cutting a channel that will guide the blade to cut more accurately. If you have to cut off a lot of metal, I would use an angle grinder instead of a circular saw because you don't know what type of steel it is, and especially if your work surface is very stable. A Dremel tool would probably take forever, if it's a TV stand, I would assume it's quite hefty. What are you trying to make?
@@Yonatan24 Thanks for your reply! The stand is too big for the TV. I want to make the stand shorter; the pipe sticks up over the top. The metal is tubular, like this metal: www.google.com/aclk?sa=L&ai=DChcSEwjj5qLe5-PvAhV88eMHHWLtAKEYABAEGgJ5bQ&sig=AOD64_2jH7VM-a6X1DpQ6BL3WVM8ucc8rw&adurl&ctype=5&ved=2ahUKEwjvxZHe5-PvAhWJADQIHUHlBVAQvhd6BAgBECA Maybe I can borrow an angle grinder. Or if a hacksaw chews it up, maybe I can grind/polish it. The cut edge should be smooth and even.
@@jenniferwalden3029 This answers my question as well! I need to cut down metal loft bed legs. Hollow and square. I have a hacksaw but gotta make sure those are even!
I have a screen door that I need to cut down to dispose of. What would you recommend? I was thinking of just getting a sledgehammer and beating it til the metal bends and breaks.
Yonatan, Shalom! I just came across your channel. Keep it up! But ultimately as you grow and get more into metalwork you will want a few more productive tools like an angle grinder or two, cold cut saw, belt sander, and even a welder amongst other things. I would be more than happy to help you if you're looking for that stuff in the future. I also saw your bike video. Sounds like you maybe had Tuna playing in the background?
Hi there, I need to cut the tip of a nail that showed up when making a 1 inch hole in a croosbar in the ceiling. I am making this hole to install electrical conduit. The tip nail is inside the hole and obstructing the progress of the bit making the hole. Thanks
I do not know if a rotary tool will work. Working inside a whole 1 inch wide and 1 1/2 inch deep, in a place not accesible for direct observation, where the nail's tip is at the top of the whole (working at the ceiling). What type of bit to use?
Hi there, I am sorry I could not post pics of the situation. I solved it with a rotary tool and a tungsteng carbide bit attached to a flex cable. Thank you for trying.
I have that Worxs saw and the Jig saw with the bent shoe, lol. Lots or great ways to cut and trim metal. I usually use snips, hacksaw or angle grinder. My tool regret is a wimpy Dremel type tool. It has no power whatsoever. Not a single bit that came in the kit can be used without stopping the tool completely. A real Dremel is on my wish list. The voice over video is my preferred video type as I am usually too busy watching the video and trying to pick up the tips to read captions.
Great, thanks for the feedback. Do you like your Worx saw? I'm curious, because I've been making a list of all of its pros & cons, for a review video, and am always interested in different perspectives. (or were you sarcastic? :) What Dremel do you want? Because from what I understand, they're all a compact, fast, weak tool. I guess the only upsides to a Dremel are the size, simplicity, and it's more practical for polishing metal, where all you need is speed...
I've never seen one of those. I remember you talking about a side grinder or something a year ago, but not that one. A Dremel is faster and has adjustable speed. So you can use it on CNCs and other tools. My flex shaft rotary tool might be my favorite tool, it's so much better than my Dremel.
@@Yonatan24 A die grinder is basically a rotary tool for heavy duty use. Rotary tools are generally for DIY projects or arts and crafts. Die grinders are for metal fabrication, automotive, plumbing and other heavy duty projects.
@@saoner1 It will work, but it will take more time due to the lower RPM. It's recommended to avoid doing that long term to avoid damaging the bearings, but it will certainly work.
Yonatan is Israeli. I am glad the internet and an interest in metalworking has allowed you two to share and increase your technical knowledge. Eid Mubarak!
Really interesting video with great ideas. I am finding the world of metal cutting a confused one. I would like a vertical bandsaw for metal which could be used like a wood one but they don't seem to exist. Don't know about converting a wood one. I purchased an evolution rage 4 chop saw. It had hardly been used. I was cutting some 15x40mm solid aluminium when it started sticking and then flames appeared, scary or what, it didn't go on fire, but that's over 100 pounds wasted.
Thanks. What you describe sounds odd. I've heard those are decent blades, but you need to be very careful to not cut hardened steel and to ecure the work propery or the carbide teeth will chip and ruin the expensive blades immediately. Did you secure the aluminum horizontally? I believe it's likely what contributed to the sparks and fire. Bandsaws for metaworking definitely do exist but they are small.
@@Yonatan24 These saws come with their own clamps, not brilliant but good enough. I had cut the same piece without problems before. Maybe the blade had got blunter as I noticed the blade was sticking, I thought I would try doing a bit then when it sticks raise it up. However, the problem with this is that as soon as the motor is stationary it generates an enormous amount of heat, if it is not left to cool this heat compounds so after a few times the motor can go on fire. Also (and the fire service know about this) electric motors can go on fire and not blow the fuse, so when in use they need to be monitored. As you say these blades guage cut, they have thick 3mm kerf so are not ideal. I would say they are perfect for box or rectangle section, anything over 6mm and that includes aluminium then go for a different method.
@@patricksmith4424 For the problem of the vertical band saw, i would use a portable band saw. They are relatively cheep, and if you must use it vertically just clamp it in a vice. When cutting metals the blade must move slower. Also, with the chop saw, I would get a special blade for steel, aluminum, and stainless steel different kinds of metal require d different number of teeth per inch (tpi). If it was just 1 or 2 cuts on tube aluminum a steel blade would be alright, but many cuts and solid stock on aluminum will gum up the blade as you have observed.
Tip for cutting bolts and ending up with blown out threads… before cutting, screw the right size thread chaser - two if you have them - on the bolt. After the cut, you can UNscrew the chaser, with a wrench if necessary fixing the threads. It’s so much easier when the chaser is already threaded!
@@Yonatan24 Dies are meant to cut threads, whereas chasers are meant to repair existing threads. But you could use dies too. Though if dies get off due to damage, they will just make new threads whereas chasers typically won't.
What kind of hack-saw/blade would you recommend for cutting the legs off a water-heater-stand, which is approx 16 gauge galvanized Cold-Rold-Steel (0.0635"/1.7mm) thick. Is there a certain thickness of metal, where it's advisable to buy a motor tool (dremel, angle grinder, etc)?
I've never seen something like that before, but I would try an angle grinder. Rotary tools are the best for small, thin, precise cuts. I've cut thick stuff with mine too, but it would probably be a waste of your time.
@@Yonatan24 I would use a hack saw. If you did use an angle grinder, I would do it outside. You don't want to breath the fumes produced from galvanized metal, it can make you very sick.
How thick was the steel you made a square sided hole in with a cut-off chisel? How would you make a similar hole in 5mm thick mild steel using DIY level tools?
Definitely. It also makes filming videos much harder. I started building a new workbench last year and never finished it. Hopefully I'll finish it and make the video in the upcoming months.
The bracket at 2:13 looks like some sort support for 2 x 6 planks. It's two-sided which is odd. It looks like there are holes for screws on the right. Also when cutting stiffness is half of your job. At 2:03 that bench needs more support. Take a piece of scrap ply 3/4'' thick 2' x2' and cut into two triangles. Screw them to both sides and under the table vertically.
I remember taking it apart from what looked like a shelf, but I can't remember exactly how. Maybe it's mounted to add another shelf for a planter? I hacked that workbench together several years ago, don't treat it very nicely, and the temperature and the daily fluctuations in humidity don't help it stay stable. I started building a new workbench, and just never finished it.
Hello my friend can I cut a straight line,about 4” With a Dremel ? I’m cutting the side of my license plate 😊 I’m not sure of the metal but you can bend easily 👍 And also do you have any tips for me to get the job done nicely 😊😊
@@Yonatan24 Metal : Alumium Sir... Its a regular Raspberry Pi Metal case, i want to modify in budget for diy...thickness exactly the thickness when 2 Metal measuring scales placed together like a sandwich...
I found that a diamond steel cutting wheel lasts longer and makes angle grinders a lot safer to use. Of course, it's important to wear PPE and have the workpiece firmly held in a vise or clamp. Portable and fixed band saws are another great option but they can be more expensive. And of course, a pipe cutter is ideal for pipes or round tubing.
@@Yonatan24 yeah, it's "Electrical Metallic Conduit", so pretty thin/mild steel tubing--makita or Milwaukee portaband cuts through 3/4" (inside diameter) EMT in seconds Portaband is also great for cutting threaded rod, square tubing, Unistrut etc.
Interesting. I've heard of it, but have never seen it IRL. I've also seen people build interesting multi-purpose stands for their portabands. Definitely a tool I wish I had, but right now I'm happy with my circular saw. Thanks for the comment!
I would like to have a portaband but would never make a bandsaw out of it. I see people doing it all the time. I finally got a 9 in band saw and love it.
I would never make one of those tables either--which is part of why I bought the smaller of the two Makita portabands. I'll admit, there is a part of me that really wants to buy the tiny Milwaukee 12v portaband, so that I'm always using the smallest tool I can get away with, but my wallet says I'm not allowed to right now
Thanks for the great video! FWIW, if you thread a nut on a machine screw before cutting it with bolt cutters or anything else, you can then remove the nut to fix the mangled thread end.
I find that that works to allow you to rethread a nut back on by removing the burr from blades, but it can still leave a sharp edge that I prefer to remove. I tried that with several different bolts with the bolt cutters and it didn't work.
What creative combo of metals or materials would you weld on to the catalytic converter pipe, to slow down the thieves? What's the hardest stuff to cut thru, and how to defeat it?
UPDATE: I added timestamps for every tool & tip (Jan 14) *How do **_you_** cut steel?* Do you *regret* any of your cutting tool purchases? And do you prefer videos with a voice-over (talking), or only text? LINKS TO THE TOOLS I USED → www.instructables.com/id/Top-10-Ways-to-Cut-Metal-Without-an-Angle-Grinder/
I love how you said you got a lot of comments on another video calling you an idiot (which says more about them, than you) and instead of having hurt feelings, you tried something new and it worked much better for you! Good job on this video!
Thanks!
I like how bold you are with ripping up and manipulating metal, especially stuff you found in the garbage. There's a world of free treasure out there for people who look for it!
Indeed! I tend to get criticized for doing so but I find there are mostly upsides to reusing
@@Yonatan24Bro I have to walk all the way to the scrap field to get metal, because it's rare to be able buy expensive metal
You are putting your mind to good use. This is how I was taught to work as a boy in the 50’s. First with the head, then the hands. We considered purchasing a tool as a last resort. Thank you for contributing to the philosophy of recycling and finding ways to do tasks without buying MORE! Awesome job!
Thanks
This single video is more useful than all 13 years of public school.
Hey woah...
No.
They are not trade schools tho
Thanks for your tips. I congratulate you for a well-filmed video - well lit, wide shots, details in close-ups, sharp focus, good clear audio. You have a skilled set of hands. Excellent!
Thanks, I appreciate it!
A hi-tension hacksaw can cut through hardened steel easily if you use cutting oil.
What type of blade do you use for hardened steel?
Love your commentary, very pithy and on point. Great informative video. Thanks
@@nicsilk8238 Glad you liked it!
Yonathan, you are amazing! You are very experienced and your video helped a lot!
Thanks, Im' glad it helped!
Try threading a nut onto the bolt before cutting it with the bolt cutters. Upon removal, the nut should straighten the cross threads created from the cut.
That works very well for removing the burr from cutting, but I found that bolt cutters destroy the threads so badly you can't undo the nut.
You can also get a small deburring tool that attaches to your drill, that might work.
I enjoy watching your creative ways with tools and metal, very informative, humorous, and encouraging. Please keep making more videos 😊
@@jorobinson98 Thanks!
Such a useful video and so well made and filmed. I hereby award you the Oscar for best hacksaw video.
Thanks!
Thanks for sharing. I was putting up a ceiling light that had a simple way to do it with one person, but the lines they made went in the opposite direction for what I needed and considered cutting the lines myself before asking some to help hold it which made it a lot more frustrating getting the holes set up properly.
Good video. Thank you for taking the time and effort.
Thanks!
Definitly gave me a new perspective on metal cutting. Excellent thoughts ideas and advice!
@@c4love Thanks!
Thank you for sharing your experience it's very useful to have an idea
Thank you for your video! Upon inheriting a shop with several metal working outfits, such as a lathe, and no experience in metal working, this video was a great introduction.
I feel really dumb for not knowing what the scissors were for prior to viewing.
Additionally, your subtle snark was particularly amusing and kept me engaged, while not detracting from the overall premise. Very well executed.
Highly effectual approach, in my opinion, and very much appreciated.
Also, the tips for cutting bolts (in both your video, as well as amongst the viewer comments) have been especially helpful as I have a few that I've literally been avoiding due to worry I'd damage the threads.
👌👌👌🙏
Excellent, thank you for your feedback!
This was awesome. You are amazingly creative. Thank you for sharing!
@@PaulaJoseph-q8b Glad you liked it!
Great video. Thanks for the ideas. You were right the chisel did surprise me.
Every time I watch one of your videos it reminds me that my limitation is not what tools I have, but how much patience and ingenuity I have.
Thanks! I'm stealing that.
*And how much I don't like spending money on tools, and once I do, I regret not doing it earlier :)
@@Yonatan24 I some times charge people in tools, lol. "Want a specific job done that requires a special tool? Buy me the tool and I'll do it."
That's actually not far from how I got my Worx saw, but didn't think of it that way. My grandma asked me to remove a wooden pergola that had rotted. It was fun but a lot of work, and she decided I deserve something in return - the saw!
What do people usually ask you to do?
@@Yonatan24 You can get a lot done with basic tools, but never cheap out. I used to have a $50 cheap corded drill. It was HORRIBLE. It could barely drill a 1/2" hole through a 2 by 4 and was heavy and unwieldy. Upgraded to Milwaukee M18 brushless 2 battery kit for $150. HUGE UPGRADE. Drills a 1/2" hole in steel effortlessly. The ratcheting keyless chuck, 2 speed gearing and clutch are so nice to have. As soon as I bought the real drill I threw the crappy one right in the recycle pile. I find that I don't even need a drill press since that handheld cordless drill is so nice and powerful.
I really don't buy many tools, I don't focus on it. I find it really depends what cheap tools you buy, some are garbage, some are worth it.
Thanks for the info. You do with tools, the types of hack I do in sewing. Never let anyone say you're insane. If it doesn't work the first time, keep thinking it out. Eventually it will work.
Very true! What do you sew?
@Yonatan24 mostly clothing, but can also repair most everything. It take patience more then anything. Skill come through practice and learning.
Found your channel from a comment you left on Matthias' random stuff channel. I like your style, and will be watching more of your videos. Well done!
Thanks!
Thanks for putting this video together, there are many useful tips here.
I use diamond wheels much of the time, they can be slow going but always win in the end.
The cheap Chinese mini diamond wheels are good for small jobs and sharpening tools.
Diamond is much harder than any metal and seems not to heat the piece being sharpened as much as other abrasives, Possibly the heat may be being carried away with the grindings? What are you’re experiences and conclusions?
I concur with the opinion that a solidly built workbench and vice make everything easier.
The short term pain of buying expensive but high quality tools is soon forgotten, but the warm glow while using them is priceless, and lasts till the day after
the lifetime warranty expires!
Thanks. I've haven't noticed a difference in terms of heat, in fact I think abrasive discs cut faster than diamond discs after they've worn out a little.
Great video! Thank you! Incredibly thorough and well documented. I would like to ask: How do you smooth the edges after you cut? I'm just starting to explore cutting stainless steel .4mm with shears. I haven't started yet. I want to make the letter "L" about 8 inches tall but I want it to look nice!
@@madshamanstudios A file would work well for that
Awesome video!
If you don't have your jigsaw pendulum set to zero for metal cutting, no fun -too bouncy -so you might want to check that setting on the side.
Also you really do need to use some cutting oil or cooling method with any friction to make your blades cut better and last longer.
Thanks, this is an old jigsaw, it doesn't have that function.
I need to cut a slot in some sheet metal. I was hoping to use a dremel but maybe not after watching your video. By the way you are not dumb or stupid, whatever those bullies called you. In fact I think you are very intelligent and hope you are setting your sights higher.
Thanks, glad to have helped!
Use cutting oil when drilling or cutting...keeps the tool sharp and performs faster!
Great video! Hope you have advise for me. I have a 1/4” thick piece of aluminum 6”x12” and need to cut a rectangle and then cut a smaller rectangle out of the middle. I want to make a ring to hold a guitar pickup. The only power tool I have is a dremel, so I was thinking I would have to do it all by hand. What are your thoughts? Thank you.
The Dremel isn't useful in this situation. I would get a hacksaw with a low tpi blade so it cuts fast because you can a lot of cutting to do. Fix the rough edges with a file and it would turn out great.
I would only be concerned with the aluminum marring the surface of the guitar.
@@Yonatan24 I did not think about that-thank you.
@@spokes28 If I were you I would use plywood instead. The varnished end grain of plywood looks great and you won't chip away at the guitars finish over time.
Some great tips and ideas Yonatan. Thank you for a useful video 😉👍👍
Thank you you helped solve a problem I have.. .. I bought a dremel tool 9-10 years ago, maybe used it 3 times.. but you just helped me blow the dust off and plug it up.. Thanks
Happy to help!
new fave channel :) thanks for the good tips
Thanks!
an interesting DIYer deserves a sub
Thanks!
Neat video. Creative and very solutions focused!
Glad you liked it :)
Hello brother,
Hey what would be the best cutter for cutting a stainless steel ruler of 1 mm thickness which is available in the stationary store??
Like cutting the exact steel ruler you have in your left hand @ 3:01
If you need the cuts to be very precise then a rotary tool, if not, then an angle grinder which is faster.
Very healpful. You earned my subscribe :)
@@Love_u_Bangladesh Thank you!
I just ordered some of the fiberglass and the diamond Dremel disc, thanks for the video when the help...
Happy to help, good luck with your projects!
Damn you’re a genius! 😊
Like the video. I appreciate it . Great work👍🏼
I have 2 questions:
1. At the beginning you said Dremel is not good enough or doesn't have enough power. I was surprised because all I know is that Dremel is very famous brand of rotary tools. So what other brand or type of rotary tools you are using? I only know Milwaukee rotary tools as dremel contender
2. I wonder why there is no reciprocating saw that use sabre saw blade. I use it to cut aluminium bar and using bosch specific for metal blade it's so damn fast 😊
1. It's surprising to me as well, it's just not meant for rough work.
2. How accurately can you cut with it? I've never tried one.
Hi!! Thank you so much for this video. I have a question. I am trying to cut down a wire shelving rod. I originally tried using a large circular saw but it injured me. (Minor Injury)
What do you think would be the best solution for me to use? A hack saw? Or an Angle Grinder?Thank you!
Woah. I'd say a hacksaw if it cuts the steel, though it may be too hard. If not, try an angle grinder. Stay safe!
@@Yonatan24 thank you!! I found my grinder and ended up using that. I definitely wore a face mask. That was my first time ever doing something like that, so thank you for this video!!
Helpful vid, with many useful tips. Thanks👍
Glad to help!
That was great thanks. Plenty of tips I hadn't seen before.
Glad it helped
wow the best tinsnip i have ever saw!!!
👍🏻
so impressive the chisel ? the rotary tool is it also for sanding as you used it for the chisel?
I used the rotary tool for grinding the chisel as well as for cutting steel regularly, if that's what you're asking.
@@Yonatan24 Yes thanks .
Nice, simple video. I knew about most of them but was sure by the chisel. I assume you would use an older chisel and re grind it for each use.
Thanks. The chisel I used was made in Japan and is at least 50 years old. As long as you're careful, there's no need to re-grind it often. I can't see any signs of wear on the cutting edge yet (I cut more than what I included in the the video).
But I did experiment on a chisel beforehand, and had it dull fairly quickly due to the sharper angle I chose to grind it to.
Thank you for showing the many different tools that can be used to cut metal!
Thanks for covering so many options! Considering that it says "without an angle grinder" in the title, does that mean that an angle grinder would otherwise be the first choice? In my case, I need to widen the slots in a mounting plate for a TV wall mount.
It's a quick option, but not the best for the inexperienced.
Terima kasih yonathan.. indeed helpful .. thank you
Glad it helped!
What rpm do you recommend for use on the rotary tools for each of the cutting disks shown? It’s like I’m always too slow, or too fast. I don’t get a cut and the disk just jumps around.
@@Skiman__ The safe and correct answer is the manufacturer recommended speed. Personally, I always go at full speed.
@@Yonatan24 haha I would definitely agree, but this is some knockoff tool I’m borrowing from someone. There no “recommended” anything lol
0:40 how is that not extremely dangerous, when the discs break?
Wear eye protection, they don't have much mass
Thanks, excellent video!
Thank you!
Nice video. I found it when trying to find an alternative to hack sawing aluminum window screen frames. The blades always get stuck.
Do you know of a drill bit that can act like a mini angle grinder for cutting thin aluminum?
That's weird, cutting all sorts of profiles is always very loud, but I've never had blades get stuck. I've heard machinists use WD-40 for lubrication when machining aluminum. Maybe try using that? Or maybe have someone cut them professionally with a cold - cutting miter saw if it needs to be accurate to fit a frame.
you covered all different ways of tool is what we need to know and see it in action is great for DIY.
Great video.
Thanks!
Great video. What type of blade did you use with the circular saw?
A Diablo blade. They're great
Thanks for posting this helpful video and even making it fun to watch. The slo-mo effects are great. I seldom use power tools, but would like to cut down a metal TV stand. It is a tube (1 1/4" hollow, inside diameter, black-coated). I'm not sure what metal it is -- iron or steel? Maybe this size black-coated metal tube is standard for TV stands. Would you recommend using a carbide blade on a very small Makita circular saw? Is a dremel tool too small (but good for de-burring)? My work surface is not very stable either. Any tip for keeping the cut straight when the piece is hollow (besides marking it)? P.S. Since your voice is very clear, I think the video is good as you made it, without text.
Thanks, I'm assuming what you have is something like this: www.google.com/search?q=metal+TV+stand.&rlz=1C1NHXL_iwIL720IL721&sxsrf=ALeKk03QB1hZJn-fHmrjXVn3Nav-_EEZyA:1616659947015&source=lnms&tbm=isch&sa=X&ved=2ahUKEwj00vTO_8rvAhWGCOwKHTr2BGkQ_AUoAXoECAEQAw&biw=1779&bih=830#imgrc=arvdxcV4dw4ECM
If you need to cut off only a few parts, I would use a hacksaw. I would try cutting partially through the tube from two directions, basically cutting a channel that will guide the blade to cut more accurately.
If you have to cut off a lot of metal, I would use an angle grinder instead of a circular saw because you don't know what type of steel it is, and especially if your work surface is very stable.
A Dremel tool would probably take forever, if it's a TV stand, I would assume it's quite hefty. What are you trying to make?
@@Yonatan24 Thanks for your reply! The stand is too big for the TV. I want to make the stand shorter; the pipe sticks up over the top. The metal is tubular, like this metal: www.google.com/aclk?sa=L&ai=DChcSEwjj5qLe5-PvAhV88eMHHWLtAKEYABAEGgJ5bQ&sig=AOD64_2jH7VM-a6X1DpQ6BL3WVM8ucc8rw&adurl&ctype=5&ved=2ahUKEwjvxZHe5-PvAhWJADQIHUHlBVAQvhd6BAgBECA
Maybe I can borrow an angle grinder. Or if a hacksaw chews it up, maybe I can grind/polish it. The cut edge should be smooth and even.
I would try cutting it with a hacksaw, you can also buy tubing caps. I've seen them in hardware stores.
@@Yonatan24 Darn. I wanted an excuse to buy a power tool. :-) Yes, I can get tubing caps. Thanks for your reply!
@@jenniferwalden3029 This answers my question as well! I need to cut down metal loft bed legs. Hollow and square. I have a hacksaw but gotta make sure those are even!
I have a screen door that I need to cut down to dispose of. What would you recommend?
I was thinking of just getting a sledgehammer and beating it til the metal bends and breaks.
Is it steel mesh? Honestly and angle grinder is the best solution but not as fun as complete destruction!
Yonatan, Shalom! I just came across your channel. Keep it up! But ultimately as you grow and get more into metalwork you will want a few more productive tools like an angle grinder or two, cold cut saw, belt sander, and even a welder amongst other things. I would be more than happy to help you if you're looking for that stuff in the future.
I also saw your bike video. Sounds like you maybe had Tuna playing in the background?
Toda! I'd love to have more tools in the future. I didn't have anything playing in the background, I listen to podcasts.
I want to shorten bbq skewers will the dremel diamond disc work for that? it is about 2mm x 23mm
Yes
@@Yonatan24 Cheers mate
Hi there, I need to cut the tip of a nail that showed up when making a 1 inch hole in a croosbar in the ceiling. I am making this hole to install electrical conduit. The tip nail is inside the hole and obstructing the progress of the bit making the hole. Thanks
Would a rotary tool work in this situation?
I do not know if a rotary tool will work. Working inside a whole 1 inch wide and 1 1/2 inch deep, in a place not accesible for direct observation, where the nail's tip is at the top of the whole (working at the ceiling). What type of bit to use?
@@haroldcastano4930 oof I'd need a picture to understand it better
Hi there, I am sorry I could not post pics of the situation. I solved it with a rotary tool and a tungsteng carbide bit attached to a flex cable. Thank you for trying.
Hello, where can I buy the Flex-shaft Rotary Tool ? Thanks
You can purchase it on eBay (affiliate link): ebay.us/NwqRUU
I have that Worxs saw and the Jig saw with the bent shoe, lol. Lots or great ways to cut and trim metal. I usually use snips, hacksaw or angle grinder. My tool regret is a wimpy Dremel type tool. It has no power whatsoever. Not a single bit that came in the kit can be used without stopping the tool completely. A real Dremel is on my wish list. The voice over video is my preferred video type as I am usually too busy watching the video and trying to pick up the tips to read captions.
Great, thanks for the feedback.
Do you like your Worx saw? I'm curious, because I've been making a list of all of its pros & cons, for a review video, and am always interested in different perspectives. (or were you sarcastic? :)
What Dremel do you want? Because from what I understand, they're all a compact, fast, weak tool. I guess the only upsides to a Dremel are the size, simplicity, and it's more practical for polishing metal, where all you need is speed...
@@Yonatan24 I don't really see the point to using a Dremel when a Makita brand die grinder is the same price.
I've never seen one of those. I remember you talking about a side grinder or something a year ago, but not that one.
A Dremel is faster and has adjustable speed. So you can use it on CNCs and other tools. My flex shaft rotary tool might be my favorite tool, it's so much better than my Dremel.
@@Yonatan24 A die grinder is basically a rotary tool for heavy duty use. Rotary tools are generally for DIY projects or arts and crafts. Die grinders are for metal fabrication, automotive, plumbing and other heavy duty projects.
I love this
Happy to hear that :)
great video going to give it a try
Thanks, let me know how it works out!
Can you use a drill as a dremel tool
Can it be used to spin blades or abrasive discs to make cuts
@@saoner1 It will work, but it will take more time due to the lower RPM.
It's recommended to avoid doing that long term to avoid damaging the bearings, but it will certainly work.
From iraq well done
Yonatan is Israeli. I am glad the internet and an interest in metalworking has allowed you two to share and increase your technical knowledge. Eid Mubarak!
You too!
what would you recommend using to safely cut 1/4" aluminum rod into 7mm lengths
I would use a hacksaw. Clamp it in a vise with a towel to prevent the Jaws from leaving marks and go at it. What is it for?
@@Yonatan24 😊 part of a pen project
Could you do a video on how to turn a circular saw into a table saw?
I won't because it's pretty dangerous, but there are many out there. It's really important to make an accurate fence.
Really interesting video with great ideas. I am finding the world of metal cutting a confused one. I would like a vertical bandsaw for metal which could be used like a wood one but they don't seem to exist. Don't know about converting a wood one. I purchased an evolution rage 4 chop saw. It had hardly been used. I was cutting some 15x40mm solid aluminium when it started sticking and then flames appeared, scary or what, it didn't go on fire, but that's over 100 pounds wasted.
Thanks. What you describe sounds odd. I've heard those are decent blades, but you need to be very careful to not cut hardened steel and to ecure the work propery or the carbide teeth will chip and ruin the expensive blades immediately.
Did you secure the aluminum horizontally? I believe it's likely what contributed to the sparks and fire.
Bandsaws for metaworking definitely do exist but they are small.
@@Yonatan24 These saws come with their own clamps, not brilliant but good enough. I had cut the same piece without problems before. Maybe the blade had got blunter as I noticed the blade was sticking, I thought I would try doing a bit then when it sticks raise it up. However, the problem with this is that as soon as the motor is stationary it generates an enormous amount of heat, if it is not left to cool this heat compounds so after a few times the motor can go on fire. Also (and the fire service know about this) electric motors can go on fire and not blow the fuse, so when in use they need to be monitored. As you say these blades guage cut, they have thick 3mm kerf so are not ideal. I would say they are perfect for box or rectangle section, anything over 6mm and that includes aluminium then go for a different method.
@@patricksmith4424 For the problem of the vertical band saw, i would use a portable band saw. They are relatively cheep, and if you must use it vertically just clamp it in a vice. When cutting metals the blade must move slower. Also, with the chop saw, I would get a special blade for steel, aluminum, and stainless steel different kinds of metal require d different number of teeth per inch (tpi). If it was just 1 or 2 cuts on tube aluminum a steel blade would be alright, but many cuts and solid stock on aluminum will gum up the blade as you have observed.
Tip for cutting bolts and ending up with blown out threads… before cutting, screw the right size thread chaser - two if you have them - on the bolt. After the cut, you can UNscrew the chaser, with a wrench if necessary fixing the threads. It’s so much easier when the chaser is already threaded!
If you don’t have chasers, simply using nuts also helps knock down thread burrs a lot.
@@sutliffgnassi9925 Great idea! Any difference between those and a die?
@@Yonatan24 Dies are meant to cut threads, whereas chasers are meant to repair existing threads. But you could use dies too. Though if dies get off due to damage, they will just make new threads whereas chasers typically won't.
Helpful video thanks
Glad to help!
Experimentation is a lovely way to learn. Some people are born engineers whether they like it or not, and I’m favoriting this demonstration.
What kind of hack-saw/blade would you recommend for cutting the legs off a water-heater-stand, which is approx 16 gauge galvanized Cold-Rold-Steel (0.0635"/1.7mm) thick.
Is there a certain thickness of metal, where it's advisable to buy a motor tool (dremel, angle grinder, etc)?
I've never seen something like that before, but I would try an angle grinder.
Rotary tools are the best for small, thin, precise cuts. I've cut thick stuff with mine too, but it would probably be a waste of your time.
@@Yonatan24 I would use a hack saw. If you did use an angle grinder, I would do it outside. You don't want to breath the fumes produced from galvanized metal, it can make you very sick.
@@shannonjessup6997 Good point.
How thick was the steel you made a square sided hole in with a cut-off chisel? How would you make a similar hole in 5mm thick mild steel using DIY level tools?
I think a broach could no that. Why do you need a square hole?
a other question:
Do you know if its a good Idea to harden cut steal in a smithing ofen.
What do you mean?
@@Yonatan24 if I cut a knif and then harden it
@@H0LMES7777 it's possible
thanks
@@Yonatan24
If you can find a way to stop your workbench wobbling, everything you do will get easier and be more accurate. Thanks for the chisel idea!
Definitely. It also makes filming videos much harder. I started building a new workbench last year and never finished it. Hopefully I'll finish it and make the video in the upcoming months.
The bracket at 2:13 looks like some sort support for 2 x 6 planks. It's two-sided which is odd. It looks like there are holes for screws on the right.
Also when cutting stiffness is half of your job. At 2:03 that bench needs more support. Take a piece of scrap ply 3/4'' thick 2' x2' and cut into two triangles. Screw them to both sides and under the table vertically.
I remember taking it apart from what looked like a shelf, but I can't remember exactly how. Maybe it's mounted to add another shelf for a planter?
I hacked that workbench together several years ago, don't treat it very nicely, and the temperature and the daily fluctuations in humidity don't help it stay stable. I started building a new workbench, and just never finished it.
Hello my friend can I cut a straight line,about 4”
With a Dremel ?
I’m cutting the side of my license plate 😊
I’m not sure of the metal but you can bend easily 👍
And also do you have any tips for me to get the job done nicely 😊😊
It's possible but will take some time. Good luck!
You're crazy but I enjoyed your experiments. They work! 😂
Be safe.
@@angelg.s.1053 Glad you liked it! :)
Very good...
usefull video thanks :)
Glad to help! :)
What would be best for cutting a small portion of metal inside a car to get to the trunk from the inside?
Angle grinder? Reciprocating saw?
Would a reciprocating saw do well?
@@astrome4154 it depends what you want to cut
I want to cut out a piece of metal that is behind the backseats of my mustang to make the entrance to the trunk larger from the inside.
How to cut metal without an angle grinder: Use a dremel. Very helpful indeed I thought the dremel was for something else.
Or 9 other tools
good one!
Thanks
I need to make a cut out for my Raspberry Pi metal case ...how is it possible ...can u help out ..I need to sand after cutting too ...
Is it steel or aluminum?
@@Yonatan24 Metal : Alumium Sir...
Its a regular Raspberry Pi Metal case, i want to modify in budget for diy...thickness exactly the thickness when 2 Metal measuring scales placed together like a sandwich...
@@prabhuja7554 that's a hard one, maybe maybe an angle grinder.
what is the name of that blue fixator
What are you referring to?
I want details about small cutting machine?? Where I buy
For the flex shaft? Here's an affiliate link ebay.us/pxB1No
I found that a diamond steel cutting wheel lasts longer and makes angle grinders a lot safer to use. Of course, it's important to wear PPE and have the workpiece firmly held in a vise or clamp.
Portable and fixed band saws are another great option but they can be more expensive. And of course, a pipe cutter is ideal for pipes or round tubing.
Have you been using those Lenox diamond wheels? Have you used up more than one? I need to get a pipe cutter as well.
@@Yonatan24 Those Lenox diamond wheels last several times longer than regular ones but they do eventually wear out.
@@DragonBuilds Is there a difference in the noise they create vs abrasive wheels?
@@Yonatan24 The noise is about the same unfortunately. If you want a quiet way to cut metal you're likely looking at a portable band saw.
Iron railiing purpose also this can be works
When you use the more fragile discs double up player and then try it it works a lot better and cuts faster just thicker
@@bladeboysfv5646 interesting
Have you ever used a portable bandsaw? I used one at work for cutting EMT and I love it so much I bought one myself. Handy little guy for sure :D
I've never used a portaband, though I wish I had one. Is EMT steel pipe?
@@Yonatan24 yeah, it's "Electrical Metallic Conduit", so pretty thin/mild steel tubing--makita or Milwaukee portaband cuts through 3/4" (inside diameter) EMT in seconds
Portaband is also great for cutting threaded rod, square tubing, Unistrut etc.
Interesting. I've heard of it, but have never seen it IRL.
I've also seen people build interesting multi-purpose stands for their portabands. Definitely a tool I wish I had, but right now I'm happy with my circular saw. Thanks for the comment!
I would like to have a portaband but would never make a bandsaw out of it. I see people doing it all the time. I finally got a 9 in band saw and love it.
I would never make one of those tables either--which is part of why I bought the smaller of the two Makita portabands.
I'll admit, there is a part of me that really wants to buy the tiny Milwaukee 12v portaband, so that I'm always using the smallest tool I can get away with, but my wallet says I'm not allowed to right now
Diablo makes a circular saw blade called a Steel Demon that you might like. The blades are 7 1\4" though, so you'll need a larger saw.
Yes those are nice, I'm happy with the small circular saw I have for now.
Is it possible to cut steal with a dremel?
Yes
Man, you're like that inventor ant from A Bug's Life, lol 🤙
What's the name of first tool mini disc
Are you referring to the foredom flex shaft or the Dremel?
Dude's good
Thanks
great mate
Thanks
Tkanks Sir
Glad to help
Thanks for the great video!
FWIW, if you thread a nut on a machine screw before cutting it with bolt cutters or anything else, you can then remove the nut to fix the mangled thread end.
I find that that works to allow you to rethread a nut back on by removing the burr from blades, but it can still leave a sharp edge that I prefer to remove.
I tried that with several different bolts with the bolt cutters and it didn't work.
What creative combo of metals or materials would you weld on to the catalytic converter pipe, to slow down the thieves? What's the hardest stuff to cut thru, and how to defeat it?
I have no idea
Can you cut metal with an oscillating saw?
Sure, depending on the blade, it's just not as efficient.
UPDATE: I added timestamps for every tool & tip (Jan 14)
*How do **_you_** cut steel?* Do you *regret* any of your cutting tool purchases? And do you prefer videos with a voice-over (talking), or only text?
LINKS TO THE TOOLS I USED → www.instructables.com/id/Top-10-Ways-to-Cut-Metal-Without-an-Angle-Grinder/