Casting an Aluminum Sign, Sand Molding and Polishing | 10K Part 2

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  • Опубликовано: 14 янв 2025

Комментарии • 440

  • @jamalking6738
    @jamalking6738 Год назад

    Love how you titled the things you used as you used them , great work

  • @puffy1333
    @puffy1333 8 лет назад +1

    awesome, just watched all your videos in one sitting, have my mind intrigued and at curious. i will say you have a talent and patients. i could never do the casting part, have no patients, im more of the architect than the builder, but watching you do it really makes me want to try casting even more and i have watched a lot of these videos and your videos really hit the spot.

    • @Grunblau
      @Grunblau  8 лет назад

      +puffy1333 Thanks! I think you have shown that you can be patient if you sat through some of my earlier videos :). I cast some lead when I was a kid. Grew up, became an architect and decided to try casting again. This was spurred on to a large extent by RUclips!

  • @Barnacules
    @Barnacules 7 лет назад +2

    What a gorgeous sign, I would love to give this a try with my logo. Time to fire up the bucket forge again.

  • @h4z4rd42
    @h4z4rd42 7 лет назад +1

    Just rewatched this vid and still love it.
    And now you are close to 80k... well deserved, Sir.
    Thank you for your knowledge shared.

  • @Gr8Success
    @Gr8Success 8 лет назад

    beautiful end piece very nice furnace very nice craftsmanship

  • @motormaker
    @motormaker 9 лет назад +4

    Beautiful plaque and beautiful video. Keep up the quality work and you will soon have subscribers in numbers you've never dreamed of. The time and care you put into your work shows in the finished videos people really dig that.

  • @JulianMakes
    @JulianMakes 6 лет назад +1

    Best looking pattern I’ve ever seen! Beats my 3d prints anyday! Superb job!

  • @jamesp924
    @jamesp924 7 лет назад

    I have watched a lot of casting videos, and the results you got is by far the best I have seen especially with the high finish even with lots of details. I think using the flour sifter was a good idea especially since you used it for ALL the sand. Great job man!!

  • @Kiboz2000
    @Kiboz2000 9 лет назад

    MAN, your work is outstanding for real..all the best from Serbia

  • @bartonrobinson4266
    @bartonrobinson4266 9 лет назад

    Very Very Cool..sound makes it right on, Thanks for giving one of the 10,000+ another look !!

  • @Minemasters3
    @Minemasters3 8 лет назад +1

    This video was really helpful! Good work with getting that glossy look!

  • @titmusspaultpaul5
    @titmusspaultpaul5 6 лет назад

    Watching this in '19 and from the 10k celebration you now have 165k.... great growth and well done.... cheers.

  • @INFIDEL82AA
    @INFIDEL82AA 8 лет назад +1

    This was simply amazing work! I love the way that your piece turned-out! That would make a great belt buckle. YOu made this look so easy. I have not yet attempted to cast anything, but I know that I want to work with aluminum, and some silver for a few different products. This is definitely motivational! Thank you!

  • @aluminumcastingsandcasting7761
    @aluminumcastingsandcasting7761 5 лет назад

    Excellent video and explanations,show how to sand cast aluminum parts.Great Job!

  • @Loopyengineeringco
    @Loopyengineeringco 7 лет назад

    Your furnace is AWESOME!

  • @bruceolds674
    @bruceolds674 9 лет назад +3

    Hi. I've seen other aluminium casting videos but yours have the best finish, even before sanding and polishing.
    I was wondering, in order to have a good quality, how much important are this factors:
    - Degassing the melted aluminum
    - The type of sand used in the mold
    - Temperature of the melted aluminum
    Thanks for your videos!

    • @Grunblau
      @Grunblau  9 лет назад +5

      +Bruce Olds Don't really know, the best advise I'd have is not to use crap aluminum. I noticed that the ingots were much nicer when the aluminum I was scrapping was thick castings. Thin castings have more surface area and oxidation. I melted down some extruded aluminum in a separate batch and it is not as nice as the cast scraps either. I imagine soda cans are really bad for casting, super thin, wrong alloy, lots of paint and contamination, etc... but as far as your questions...
      I have always degassed, so I have no way of comparing unless I purposely didn't degass as an experiment.
      I used wet play sand for lost foam and petrobond for molding. Both turned out well.
      I was told by experienced casters to wait 3 minutes after the last piece melts before removing from the furnace and pouring. I have a thermocouple rod for measuring the temp, but I have not used it yet.

  • @pyronaught
    @pyronaught 8 лет назад

    Sweet keg forge setup! Best tools I've seen so far. That extraction, pouring combo tool is niiiice!

    • @Grunblau
      @Grunblau  8 лет назад

      +pyronaught Thanks!

  • @coldin71201
    @coldin71201 9 лет назад

    Veddy Nice. Ive watched this one 4 times in a row while eating dinner.

    • @Grunblau
      @Grunblau  9 лет назад +1

      +Charles Maxwell Awesome! I guess I need to make the videos 4X as long then :)

  • @700Gillens
    @700Gillens 8 лет назад

    I'm a little late to the show but I wanted to say. AWESOME video. You inspired me. Well done!!!

    • @Grunblau
      @Grunblau  8 лет назад

      +John Gillen Thank you very much for your comment! It means a lot.

  • @namato
    @namato 9 лет назад

    I guess this gives a visual to telling someone to go pound sand. Kidding. Great job, and your attention to detail shows in your finished work.

  • @eddyoddrod
    @eddyoddrod 5 лет назад

    Excellent work. I like the use of the keg.

  • @MindMeetMaker
    @MindMeetMaker 9 лет назад

    Great Finish really like the multiple steps it took to make the finish piece, again very inspiring work keep them coming!!!

    • @Grunblau
      @Grunblau  9 лет назад

      +SwitchSkillz Thanks! Will do.

  • @andrepinho
    @andrepinho 9 лет назад +1

    Awesome work. I could see it for weeks, and hope to see a new video soon.

  • @MicroSprinter20
    @MicroSprinter20 9 лет назад

    This one was cool but the first 5k plaque was absolutely bad ass!!!

  • @TDuD3
    @TDuD3 8 лет назад

    your casting is crazy!

  • @cafier
    @cafier 6 лет назад

    Amazing......amazing! Thanks for showing us your process..amazing

  • @easytopleez33
    @easytopleez33 7 лет назад

    Very cool, I got a kick out of the Keg Foundry Furnace!! Unique and efficient!! Subscribed!!

  • @coregrimace
    @coregrimace 9 лет назад

    this is how youtube buttons should look. nice job Brian. amazing sign

  • @matthurley8892
    @matthurley8892 8 лет назад

    Excellent video..really good clean cast and good showing of process

  • @beatleleebailey
    @beatleleebailey 8 лет назад

    Real cool project Brian! Thanks for sharing.

  • @naregj91
    @naregj91 9 лет назад

    Gorgeous piece

  • @AwesomeCreationOfficial
    @AwesomeCreationOfficial 4 года назад

    Beautiful Work

  • @xcyted4now
    @xcyted4now 9 лет назад

    Love the videos. The raw casting alone looked great but by the time it was done it was quite awesome. Subscribed.

    • @xcyted4now
      @xcyted4now 9 лет назад

      Oh and awesome foundry. Time for a redo on mine.

  • @sucesso_dev
    @sucesso_dev 4 года назад +1

    Lembro que há 3 anos atras vi varios videos seus. Hoje eu lembrei do seu canal e fiquei horas procurando. Como voce ainda não tem mais de 1 milhao de inscritos?

  • @keyup2626
    @keyup2626 9 лет назад

    You're very talented.

  • @larrymoore4072
    @larrymoore4072 7 лет назад

    Another great video , love watching them , plz keep them coming ...

  • @779ultraman
    @779ultraman 9 лет назад

    great work Brian .......from Argentina.

    • @Grunblau
      @Grunblau  9 лет назад

      +Marcelo Lovotrico Thanks!

  • @jeffreybaker8467
    @jeffreybaker8467 8 лет назад

    Nice work Brian, the best ive seen.

  • @MeltandCast
    @MeltandCast 5 лет назад +1

    That's a superb casting, top work. Cheers

  • @Authenticallyathena
    @Authenticallyathena 7 лет назад

    Flawless and so satisfying to watch.

  • @lamiallegerald3341
    @lamiallegerald3341 9 лет назад +1

    You're got one more for this. Very well done. Great job.

  • @alfredcornflake5032
    @alfredcornflake5032 8 лет назад

    Wow... I just recently started getting into this and this is just amazing.. I can't believe what is possible with metal casting. I'm young and want to be as good as you one day at this craft.

  • @RoboCNCnl
    @RoboCNCnl 9 лет назад

    Amazing project ! To bad i don't need a 10K plaque... please send some over :)
    Love the flower sifter !! man that beats sifting the sand by hand !!!

    • @Grunblau
      @Grunblau  9 лет назад +1

      Thanks for the comment! There is one other type of sifter I want to try. I think it is designed for making pasta, but I think it might work as an inexpensive muller/sifter.

  • @emremutlu44
    @emremutlu44 9 лет назад

    that video was peaceful and smooth. Nice work man!!

  • @BIG-bb1uk
    @BIG-bb1uk 8 лет назад

    Nice job

    • @Grunblau
      @Grunblau  8 лет назад

      +franz parker Thanks!

    • @BIG-bb1uk
      @BIG-bb1uk 8 лет назад

      +Brian Oltrogge no problem

  • @tabaccopuro
    @tabaccopuro 8 лет назад

    Awesome skills! Loved the video...

    • @Grunblau
      @Grunblau  8 лет назад

      +tabaccopuro Thanks!

  • @pr0n3
    @pr0n3 9 лет назад

    This was better than "How It's Made" Good work man!

    • @Grunblau
      @Grunblau  9 лет назад +4

      "The worker rams up the sand.."

  • @des2610
    @des2610 8 лет назад

    Excellent work!

  • @mikefisher1629
    @mikefisher1629 8 лет назад

    Just stumbled onto your channel. You helped me out with the drag knife files over at the zone. Subscribed. Keep up the great content!

  • @sajidaakram657
    @sajidaakram657 8 лет назад

    Wow am totally in love with this

    • @Grunblau
      @Grunblau  8 лет назад

      +Maha Sultan Thanks! Glad you enjoyed it!

  • @drakkaritshan6273
    @drakkaritshan6273 7 лет назад

    Gorgeous, usually when it melts aluminum it gets full of pores and imperfections that kind of aluminum you used, grateful

  • @carebas
    @carebas 9 лет назад

    What a mess lol - Congrats - Perfect design! Hello from Brazil!

  • @tenaciousdan5831
    @tenaciousdan5831 8 лет назад +28

    a keg furnace. WTF!!!! You can't get much more American than that! subscribed!!!

  • @wallywutsizface6346
    @wallywutsizface6346 8 лет назад +6

    Why is this so satisfying?

  • @WulfboiGaming
    @WulfboiGaming 9 лет назад +1

    This was very cool to watch!
    Seems like a very cool way to make amazing things.

  • @bsk8349
    @bsk8349 7 лет назад

    your tong looks awesome!

    • @Grunblau
      @Grunblau  7 лет назад

      +BS K Thanks! I have a video on them if you want to see more...

    • @bsk8349
      @bsk8349 7 лет назад

      I like metal casting and your videos! I just did my first tiny scale(40 gram Al) sand cast test successfully this week hehe! Today I made a set of wooden cope/drag of A4 paper-sized for my real project. I think tong is very important because it is directly related to safety issues. Your tong video will be very helpful when I am scaling up the volume of molten aluminum!

  • @robbelk6465
    @robbelk6465 3 года назад

    Nicely done👍

  • @campingcarjoa
    @campingcarjoa 8 лет назад +1

    That was so interesting. Do you have a store that sells these things?

  • @SergioPolimante
    @SergioPolimante 8 лет назад

    I'm waiting for the 30.000! You do great job! It's artneering

  • @raoulman1
    @raoulman1 8 лет назад

    very beautiful work, keep going.

  • @mickbmx
    @mickbmx 9 лет назад

    Great work.

  • @ever-sd9iz
    @ever-sd9iz 3 года назад

    Beautiful ,👍👍,good job

  • @MrMoadsh
    @MrMoadsh 9 лет назад +2

    it is 15K now, waiting for the new sign :P
    Congratulations Brian

  • @DgkSilentMode
    @DgkSilentMode 9 лет назад

    awesome work nicely done and finished definitely earned a subscriber.

    • @Grunblau
      @Grunblau  9 лет назад

      Thank you very much for your comment and welcome!

  • @DMSeiger
    @DMSeiger 9 лет назад +1

    you did and amazing job with this casting. I am just getting into aluminum casting at home and your videos have been a great help to me. I'm curious what to use to completely clean the molten aluminum. I've heard about degassing and flux being added but can't find what to use. I would like my projects to come out as clean as yours. Any help is greatly appreciated. Thanks again for the great work.

  • @thomasutley
    @thomasutley 9 лет назад +13

    Great job Brian! +myfordboy would be proud! :)

    • @BTom16
      @BTom16 7 лет назад

      There's another guy with astonishing skills.

  • @bentleygt3716
    @bentleygt3716 9 лет назад

    wow. AWESOME . very well done
    LOVE your work.

  • @Az2FL
    @Az2FL 9 лет назад

    your videos are awesome! casting is something I've been wanting to do for a while. and I like your kiln!

    • @muskokamike127
      @muskokamike127 9 лет назад

      +franky mosqueda it's called an oven technically, a kiln is used to fire pottery, and a forge is used to "forge metal" but I call mine a forge too.....
      And yes, it IS slick.....clean....a lot nicer than my 5 gallon metal bucket one.....

  • @toaluasaleupolu7060
    @toaluasaleupolu7060 7 лет назад

    Awesome talent 😎

  • @Sir_Flopsalot
    @Sir_Flopsalot 9 лет назад

    This turned out amazing.

  • @MrSharkBait561
    @MrSharkBait561 8 лет назад +1

    Can someone tell me where or how one can learn to do all this? it looks really interesting. What is this even called?

  • @ivanstroganov5458
    @ivanstroganov5458 9 лет назад

    its almost time for that 20k plaque! :)

  • @andrevieira8271
    @andrevieira8271 9 лет назад

    That was incredible

  • @dereishus01
    @dereishus01 4 года назад

    Better than a play button

    • @Grunblau
      @Grunblau  4 года назад

      Agreed, the 100k one YT gave me looked like someone licked the button before sealing it up, lol! I have been meaning to surgically remove it from the case, polish it and reseal it...

  • @SB-fr6pl
    @SB-fr6pl 7 лет назад

    Wow, nice work!

  • @bearshifflett2395
    @bearshifflett2395 8 лет назад

    Nice belt buckle ;)

  • @AlanWagoner
    @AlanWagoner 9 лет назад

    Amazing work! Congrats!

  • @Navigator777777
    @Navigator777777 9 лет назад +1

    Congratulations on 10K!
    Great response to Jason Anderson re no TV for 10 years. ;-)
    You 5K plaque was designed very well with lots of elements for eye appeal.
    The 10K plaque contained disconcerting elements making it real hard for old guys to discern the art.
    All great signs and logos have elements that simply work. I’m sure you get my drift.
    I consider this a positive critique not a negative critique.
    I hope you do too!
    Loved the video.

    • @Grunblau
      @Grunblau  9 лет назад +1

      Yup, I welcome any constructive comment! The 5k plaque, I wanted to be like one you would see on a monument somewhere. It is purposely old-timey with the 3d text for the 5k. The ten k plaque is a bit more off-roading from a content generation standpoint but it is more my aesthetic and if I still lived in Montana, it would make an excellent belt buckle, lol!

    • @Navigator777777
      @Navigator777777 9 лет назад

      “Off-roading/generational content” = Excellent Description! LOL
      I’d have a hell of a time capturing a customer’s vision….unless he said: “You know...Off-roading!"

  • @PhilCaplinger1
    @PhilCaplinger1 9 лет назад

    Well Done and Congrats!

  • @masscomnet
    @masscomnet 8 лет назад +10

    Did you make the "tongs" for grabbing the crucible, or is that something available for sale?
    Nice crucible btw. : )

  • @brucemorris6319
    @brucemorris6319 6 лет назад

    Nice job.

  • @SuperRistopaha
    @SuperRistopaha 8 лет назад +1

    Hi there Brian,
    you have a very professional workstyle and seem to have nifty solutions for everything. I am wondering how you treat your petrobond sand after casting to seperate the burned stuff from the reusable. In all the videos I watched the sand you are using looks so new and clean. I myself try to seperate the sand into first second and third grade sand after the cast, third being totally charred and dried stuff, second the kind which I may be able to use again on some rougher parts and first which has barely been affected by the cast. Its very slow and tedious work though. Any good suggestions on this? I use OBB sand here in Europe but I am guessing that it is roughly the same as Petrobond. 25Kg cost about €55,- (about 58,- USD / 55 pounds) I have yet tor try clay bonded greensand which could be regenerated easily...

  • @swbyrd
    @swbyrd 5 лет назад

    Nice piece. Awesome tongs where could a guy a set?

  • @Hamza50100
    @Hamza50100 9 лет назад

    very nice work..

  • @integraral
    @integraral 9 лет назад

    Another great job. I wasn't sure you could top your 5K plaque. I stand corrected =) Good stuff.

  • @IntermitTech
    @IntermitTech 8 лет назад

    Wow, that's awesome, you seem able to work with any material. ;)

  • @seanmedic1
    @seanmedic1 8 лет назад

    nice work

  • @mikedopheide2809
    @mikedopheide2809 8 лет назад

    Can you share more info on the tongs you're using? Those looks great and very safe from what I could tell. Thanks.

    • @daephx
      @daephx 7 лет назад

      Mike Dopheide he designed them. lookup his video

  • @josephbeck4762
    @josephbeck4762 8 лет назад

    Do you have a video on making your crucible tongs, those are awesome?

  • @bogdyvyp
    @bogdyvyp 9 лет назад

    that was great; so I'm watching this 42 days after it was uploaded and subscribers are just a bit over 20k so congrats...better start thinking what you are going to do for the 50k mark:D

  • @zombiegeorge749
    @zombiegeorge749 7 лет назад

    I so glad the surface had a surface.

  • @ZaphodsPlanet
    @ZaphodsPlanet 8 лет назад

    Georgeous.

    • @Grunblau
      @Grunblau  8 лет назад

      +ZaphodsPlanet Thanks!

  • @vanessaweiske9202
    @vanessaweiske9202 9 лет назад +1

    That looks really amazing, good job there!
    How long did it take you to make it?

  • @DarcyCardinal
    @DarcyCardinal 9 лет назад

    Found this awesome video, another subscriber :) Keep up the great work!

  • @philb8654
    @philb8654 8 лет назад +2

    Hi Brian great work new subscriber. Do you have a video building your furnace . Many thanks Phil

    • @Grunblau
      @Grunblau  8 лет назад +3

      +phil B I have a whole series on building the furnace! :)

  • @derbigpr500
    @derbigpr500 9 лет назад

    Nice motion picture.

  • @grondinguillaume2511
    @grondinguillaume2511 8 лет назад +5

    Hello!
    Thank you for you video!
    Where did you get this awesone crusible holder? ^^

  • @ion7939
    @ion7939 8 лет назад

    amazing but so much work!!

  • @yemarican
    @yemarican 7 лет назад

    truly amazing

  • @saintelie9679
    @saintelie9679 7 лет назад

    wow.. very interesting work and good one . teach us more koz a like t