Jimmy C4 14” ebike 16a controller and 36v10ah battery removal process

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  • Опубликовано: 7 ноя 2024

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  • @imho7250
    @imho7250  Месяц назад

    0:00 Jimmy C4 14” ebike battery removal
    0:06 the battery is hidden inside the frame and must exit the back so we have to remove the taillight assembly.
    0:20 remove 2x small Phillips head screws, one on top and one on bottom.
    1:54 this is the HobbyWing 9044 16a controller.
    2::30 To get the battery out we need to remove as many if these wires as possible from the pathway.
    2:55 disconnect the phase wire connector
    3:08 No wait, lets disconnect the XT60 battery connector first so the controller has no power.
    3:40 Whats this white wire? Temperature sensor? Did it get disconnected? Nope, just not used with this controller.
    3:53 Ok now let’s disconnect the phase wire connector.
    4:10 and next disconnect the hall sensor connector.
    4:25 now the display connector
    4:36 next PAS (3-wire) and then headlight (2-wire) connectors.
    4:53 next we disconnect the charge port connector and the controller with taillight is free
    5:28 remove cable protector from the motor cables and PAS cable.
    5:54 now I pull the motor cables (phase and hall) out of the frame
    6:28 Now the PAS cable is removed.
    6:55 at this point rear brake cable, the display cable and the headlight cable are the only cables that the battery must be pulled over to get out
    8:13 at first the battery flat spot is not aligned with the cables so the cables are blocking it, so i push it back in.
    8:26 that blue ribbon is a pull strap on the battery. Without it getting the battery out would be a nightmare. Lol
    12:38 tired of digging fkr that blue ribbon so I get a tie wrap to extend it out where i can grab it easier.
    13:10 I realized I need to rotate the battery so that the flat spot is on the bottom so it can slide over the brake cable, and i must get the display and headlight cable neatly laying flat next to the brake cable, so I push the pack in and out while rotating my pliers clockwise
    14:05 the pack uses hexagon arrangement, which would allow 7 cells, but one cell was omitted to allow for BMS and flat spot that allows it to come out past the cables.
    14:09 now we can see the tube and wires the battery must slide past
    14:16 the pack is 10s4p (40 cells) 18650, arranged in 6-cell sections, stacked 7 sections long. If I want to upgrade the battery with P30B, i can get 10s4p, 13s3p, or 20s2p.
    14:20 here the flat side is clearly shown. Make sure its on the bottom during reassembly.
    14:31 strange they have a water indicator but the battery and controller are 100% water proof. Lol
    14:40 this controller is fully sealed. There is a video showing them submerging it in water and running the motor
    15:04 XT 30 would have been more than enough. The XT60 is overkill lol. But these are from the RC world were XT60 on lipo packs are common.