It takes tons of patience to assemble all those parts, just to mold the fuselage alone takes so much time, let alone the putting up those small parts which you have to be extremely careful to make sure theyre precise to make a perfect and fully functioning RC... and you have all that, something that needs recognition. I salute you for your 100 % dedication and patience... pure talent... 🙇♂️🙇♂️🙇♂️👍👍
Hi Ramy, Wet in wet is no problem even in small/narrow area's. We used rod's with turning wheels (metal so they can be cleaned by heat). Happy to see you're using simple fine glass fiber as outside layer :-). Again to reduce weight, use an hair dryer to make the epoxy more fluid ;-) while distributing the epoxy with a paint roller. On sharp edges (wing profile nose) use cut fibers to connect between upper and lower part (after drying). We used Glass (27Gr), Carbon (? Gr) and balsa (nowadays foam) in vacuum for the wings and stabilizers. After drying an inner layer Glass and wet in wet fixation. You can paint the malls (after wax and separating fluid) before starting with the structure so no painting afterwards is required and reduces weight again.
Ups! Downs! Overcomplications! Realizations! Soothing brushwork and sanding! This video has it all! You should look into one of those machines that make new filament from crushed up prints, seems like you definitely have enough of those laying around :D
Yes, I was going to suggest this too, I think it would work really well, or make a mold/cylinder for the inner and wrap the fiberglass and carbon fiber around the mold/cylinder and then add the outter mold - but the balloons might be better.
Wouldn't installing balloons help in making the final model a little bit more realistic, flight-wise? Would be really cool if it were possible here! I've seen helium-filled RC planes that fly with close-to-realistic flight dynamics, though I don't know if that could work here. 😊
This project is going to be so real looking! I can't wait to see how you solve the problems of accessing all these strange areas to install the electronics. I know you can do it, and it will be amazing! Keep up the great work Ramy!
Hey Ramy, sorry to post on an older video. May I just mention a couple of things? First, whilst I will probably never enter the world of RC flight (don’t trust myself not to fly something I’ve spent months building into the ground), this is one of the best channels I’ve found on RUclips in months, it’s proving incredibly entertaining and I’m sure the result will be awesome! Love the nose gear doors... Second - I do make a few fibreglass car parts from time to time, and the voids between your glass layer and carbon are easily and cheaply dealt with just using a PTFE consolidating roller, for compound curved areas a bristle roller will work well. Both can be had from numerous places online, you’ll get a higher quality void-free laminate AND a lighter part as the rollers will squeeze a small amount of excess epoxy out as you go. Keep up the amazing work, I’m going to watch some more while the filler on the front of my car kicks off.. Rod
You are truly a master of your craft and pure artist! I applaud your attention to detail and patience! Thank you for taking us along on this amazing journey and allowing all who watch to really appreciate what you do & how you do it.
Great work! I love how you have developed your skills and the use of technology to continue the advance the quality and complexity of your projects. I am inspired!
This guy never gives up, there were so many mistakes he made in this one vid and even the printer did not go as planned and then also, he went on, HATS OFF MAN. YOU ARE GREAT.
First of all, you're an artist in building🙂! But on this one you should use airfoils made for models, not fullsize. And use the vital washout to prevent tipstalls, at least 2 degrees. This is very very important on a high wingload airplane such as an airliner.. Your plane will behave much more stable in any situation. And use airfoils with much more camber, more lift. This calms down your plane.. Good luck with the Airbus, greetings from Norway🙂
I really look forward to these videos, so much goes into them and so interesting to see the techniques. Plus very pleasant to watch and listen to you describing everything
Beautiful work, a little trick to getting rid of the air pockets is to use an aluminum fiberglass hand roller. You'll have little to no air pockets and it will increase the structural integrity.
This is the best DIY video I have ever seen, every steps shown and explaineed but not so boring. Good job sir 👍I think you need a cnc for mold making for better and long life molds with different materials 👊👊
Beautiful work, you are a true artist. You are creating a new era of RC aircraft building. I love watching your creative process. Im looking forward to your next video and keep up the great work Ramy!
Nice work Ramy. All good things take time to build. When you do your carbon fibre work, use a fibreglass roller to help push out the air bubbles you'll get a better finish mate. I look forward to seeing the next progress video on the Airbus build👍
G'day from Australia The air bubbles can be eliminated by using a roller made with a series of washers with a smaller spacer between each washer to roll the air bubbles out. The roller is around 2"inch wide on a rod washer, spacer. washer. spacer. etc till it's 2" wide.
Take no notice of the ECO WARRIORS - you're doing a great job. Your videos are very entertaining and educational, Those who "hate" are really just jealous of your wonderful skills
completely wrong but ok... the environment matters... they just want the next generation to live. Yes his content is great and I am happy to hear it is eco friendly now but people who ask for climate justice aren't "haters"...
Ramy, I was really sad to see your previous airplane face plant, but I hope you know that more people have enjoyed that plane than most planes can claim! I'm super excited, though I'm not really into planes, at seeing you going at it again! It's the making, the skill and the personality, I suppose. Keep it up, and I hope this one survives longer!
Hey ramy. With the molds not aligning when gluing try incorporating alignment notches or pins in the model. This way you can make sure the printer parts align perfectly
I have watched all your airliner builds and this one is the best and most complex so far the work that's going into it is amazing, keep going and good luck!
Have you looked into using a vacuum bag? Would eliminate air bubbles as well as excessive resin, all while putting pressure on the part. This would produce a lighter, possibility stronger piece with no air bubbles
Great job, Ramy! I admire you! Having all the forms for carbon, would you consider making many models of the same plane or you switch to new always? If not are you going to sell them?
Also a tip with the epoxy, only mix small batches, and mix more when you finish. This way you wont have to race. Also, more epoxy will make more heat and cure faster anyway, so always mix small quantities
Is there any reason you didn't install bulkheads or even just a strengthening ring during the mold process? It seems to me that it would be easier to match up the sections if they were molded and braced in one step?
man this thing is gonna be huge... what's the total fuselage length? With the stupendous amount of time those 3d prints take, along with the alignment risks you mentioned, might it not be easier to make plugs and pull molds off them? Especially now that you are getting more familiar with using composites...
Add "keys" to the prints, small dimples on the bottom and matching bumps on top. Then parts are forced to mate properly. If you have a fully surrounded mold (like the tail section) you can inflate large balloons inside to add pressure and lessen bubbles. Not as good as vacuum bag, but better than nothing.
Nice one! Have you thought about wetting the carbon fibre up out side of the mould? I have seen others (Mike patey) lay the cloth on plastic sheeting , wetting it on a flat surface then peel the plastic away and transfer the carbon. Kind of like the backing on a vinyl sticker
Don’t worry about the time Bro! Love your builds and videos! Take your time and build her right, in the mean time we’ll be waiting for your next video!
Amazing!! Your projects are inspiring my friend. I think i found some new project idea's for my printers, thanks to you. Printing molds has always fascinated me. Especially intricate parts with my resin printer would be amazing. Can't wait to get a larger format resin printer. Imagine adding in body panel lines, rivets ect right in the mold. Side note PLA ( Polylactic Acid) is also biodegradable under the right conditions. Only thing i can think of to really upgrade your game is investing in a vacuum bagging system. You would have to find a way to fill your molds with a strong high density expanding foam, as i can see subjecting the molds to a heavy vacuum could crush them. With such large surface area even a small vacuum will add up to a lot. But imagine how much weight that would take off as well as partly increasing overall strength as well. Still very impressive work, dedication and passion. .. keep up the excellent work
Ramy, I know it's an extra expense and another tool, but... think about getting a vacuum pump and cast these shells in a vacuum bag. That's the only way to ensure bubble-free fabrication.
Dear Ramy! First of all, I want to say I like your job, that's fantastic that there are people like you , who takes the fatigue to share their experiences! Pls keep going! If I can give you an advice, I think the vacuum is one of your solution for the bubbles. It is especially difficult to make a nice and smooth surface without vacuum in case of carbon fiber, because you can't see where the bubbles are! You should use a roller, too. There are of course some very good RUclips channel with tutorials, I offer you some (if you have time :) ) 1.Matthieu Liebert (I think he is from Netherland) with nice tutorials about carbon fiber technic 2.Easy composites - They produce and sell everythig related to fiberglass and carbon fiber and have good tutorials for example about vacuum technology too, and it would be checking out the 3. Jon Finch and 4. Rouge 13 modell channels, where you can see how they make a canopy and fit the two parts together. Good job, and waiting for your next video! Adam from Hungary
Next part will take a while, stay tuned.
B-787-9 Mk-2 please
How much is this airplane????
Wohnst du in Deutschland?
i want to buy. 300$ 400$ 500$ or 700$ ???
Please take new livery of Lufthansa for a350
With all these molds you could start producing and selling A350s
Yea why not, someday.
Cool
He should price it 100-1000$
Boeing 747-400 it’s gonna cost a minimum of 2000
@@Blaznchicken nice
It takes tons of patience to assemble all those parts, just to mold the fuselage alone takes so much time, let alone the putting up those small parts which you have to be extremely careful to make sure theyre precise to make a perfect and fully functioning RC... and you have all that, something that needs recognition. I salute you for your 100 % dedication and patience... pure talent... 🙇♂️🙇♂️🙇♂️👍👍
Hi Ramy,
Wet in wet is no problem even in small/narrow area's. We used rod's with turning wheels (metal so they can be cleaned by heat). Happy to see you're using simple fine glass fiber as outside layer :-). Again to reduce weight, use an hair dryer to make the epoxy more fluid ;-) while distributing the epoxy with a paint roller.
On sharp edges (wing profile nose) use cut fibers to connect between upper and lower part (after drying). We used Glass (27Gr), Carbon (? Gr) and balsa (nowadays foam) in vacuum for the wings and stabilizers. After drying an inner layer Glass and wet in wet fixation. You can paint the malls (after wax and separating fluid) before starting with the structure so no painting afterwards is required and reduces weight again.
Ups! Downs! Overcomplications! Realizations! Soothing brushwork and sanding! This video has it all!
You should look into one of those machines that make new filament from crushed up prints, seems like you definitely have enough of those laying around :D
Your perseverance is astounding. I really like how even when things don’t go as planned, you keep going. Never give up!!
yeah never give up
How much time I wait for this A350!You are the best RC maker!🇽🇰🇩🇪
I want air bus a380
This plane looks even better than the original XWB!
Just one word
Wow.
Year me to
Awesome
I see guys on rcgroups make balloons to go inside the molds and push against the cloth.
Yes, I was going to suggest this too, I think it would work really well, or make a mold/cylinder for the inner and wrap the fiberglass and carbon fiber around the mold/cylinder and then add the outter mold - but the balloons might be better.
great idea!
@@loebair now I can tell my wife all that time I spend on the internet is finally paying off 😆
I should try that maybe.
Wouldn't installing balloons help in making the final model a little bit more realistic, flight-wise? Would be really cool if it were possible here! I've seen helium-filled RC planes that fly with close-to-realistic flight dynamics, though I don't know if that could work here. 😊
I like the way that you care about the little details, one example is the windows.
If I were doing this I would not even noticed
This project is going to be so real looking! I can't wait to see how you solve the problems of accessing all these strange areas to install the electronics. I know you can do it, and it will be amazing!
Keep up the great work Ramy!
Thank you dear Brian, it'll be a challenge for sure!
Best rc planes channel in youtube
Hey Ramy, sorry to post on an older video. May I just mention a couple of things? First, whilst I will probably never enter the world of RC flight (don’t trust myself not to fly something I’ve spent months building into the ground), this is one of the best channels I’ve found on RUclips in months, it’s proving incredibly entertaining and I’m sure the result will be awesome! Love the nose gear doors...
Second - I do make a few fibreglass car parts from time to time, and the voids between your glass layer and carbon are easily and cheaply dealt with just using a PTFE consolidating roller, for compound curved areas a bristle roller will work well. Both can be had from numerous places online, you’ll get a higher quality void-free laminate AND a lighter part as the rollers will squeeze a small amount of excess epoxy out as you go.
Keep up the amazing work, I’m going to watch some more while the filler on the front of my car kicks off..
Rod
You are truly a master of your craft and pure artist! I applaud your attention to detail and patience! Thank you for taking us along on this amazing journey and allowing all who watch to really appreciate what you do & how you do it.
Great work! I love how you have developed your skills and the use of technology to continue the advance the quality and complexity of your projects. I am inspired!
This guy never gives up, there were so many mistakes he made in this one vid and even the printer did not go as planned and then also, he went on, HATS OFF MAN. YOU ARE GREAT.
I like watching you fly but the building process is my favorite part! Thank you for doing these videos the way that you do!
First of all, you're an artist in building🙂!
But on this one you should use airfoils made for models, not fullsize.
And use the vital washout to prevent tipstalls, at least 2 degrees. This is very very important on a high wingload airplane such as an airliner..
Your plane will behave much more stable in any situation. And use airfoils with much more camber, more lift. This calms down your plane..
Good luck with the Airbus, greetings from Norway🙂
I am so much eager to watch your airbus A 350 because it will be bigger than 777 and the dream liner
Hope you get success in achieving your airbus!!
I really look forward to these videos, so much goes into them and so interesting to see the techniques. Plus very pleasant to watch and listen to you describing everything
I am glad you are environmental-friendly. Save earth!
Beautiful work, a little trick to getting rid of the air pockets is to use an aluminum fiberglass hand roller. You'll have little to no air pockets and it will increase the structural integrity.
Wonderful model !!!
very good ... now it will be indestructible ... congratulations on the beautiful work
I love and admire you work ethics. You are a Master RC Aircraft builder i enjoy watching.
6 weeks for 1 video and this is very hard work. keep working Ramy RC👏👏👏
This is the best DIY video I have ever seen, every steps shown and explaineed but not so boring. Good job sir 👍I think you need a cnc for mold making for better and long life molds with different materials 👊👊
These builing videos are still the best at all
Seriously every project you do gets better and better I love the craftsmanship and passion you put into all your projects:)
You are a great engineer, pilot, artist as well as a hard worker
hey lets do a petition for making 747-400 for air india livery
Beautiful work, you are a true artist. You are creating a new era of RC aircraft building. I love watching your creative process. Im looking forward to your next video and keep up the great work Ramy!
Nice work Ramy. All good things take time to build. When you do your carbon fibre work, use a fibreglass roller to help push out the air bubbles you'll get a better finish mate. I look forward to seeing the next progress video on the Airbus build👍
Ramy, you're a huge part of my inspiration to get into building RC planes. Thank you for sharing your skill with us!
Wow! You are such an inspiration, Ramy. Learning and doing, doing and learning! Figuring it out and making it happen!
A futuristic passenger plane would be awesome! Like the ones you see in the Popular Science Magazines 🤗
Great you build the Airbus A350 Ramy😊 Most beautiful plane of them all😊
G'day from Australia The air bubbles can be eliminated by using a roller made with a series of washers with a smaller spacer between each washer to roll the air bubbles out. The roller is around 2"inch wide on a rod washer, spacer. washer. spacer. etc till it's 2" wide.
Take no notice of the ECO WARRIORS - you're doing a great job. Your videos are very entertaining and educational, Those who "hate" are really just jealous of your wonderful skills
completely wrong but ok... the environment matters... they just want the next generation to live. Yes his content is great and I am happy to hear it is eco friendly now but people who ask for climate justice aren't "haters"...
I really like your videos keep going and don’t listen to haters
The thing is that I don't think Ramy has any haters, I've been watching him since his first A330 video and I didn't see any negative comments. Haha 😂
Alex Skawinski what haters??? 😂
I am your subscriber since 2017 , it's great to see your hardwork and new methods to make one
Very special RUclips channel 👍🏻✌🏻
hey lets do a petition for making a 747-400 air india livery
Ramy, I was really sad to see your previous airplane face plant, but I hope you know that more people have enjoyed that plane than most planes can claim! I'm super excited, though I'm not really into planes, at seeing you going at it again! It's the making, the skill and the personality, I suppose. Keep it up, and I hope this one survives longer!
Well done been scratch building for yrs but I would not know were to start epic build👏👏👏👏👏
I'm from Malaysia. Your plane is great👍👍👍
Hey ramy. With the molds not aligning when gluing try incorporating alignment notches or pins in the model. This way you can make sure the printer parts align perfectly
Looking forward to seeing the model in flight. Great job!
I have watched all your airliner builds and this one is the best and most complex so far the work that's going into it is amazing, keep going and good luck!
One thing I hv to say that whatever u do u do it with 💯 perfection
You are Undeniably a very very clever man. Love watching your video's and can't wait for the next one in this series.
i can only say: amazing, amazing, amazing
I love watching your build videos. I'm ready for part 3 already
Have you looked into using a vacuum bag? Would eliminate air bubbles as well as excessive resin, all while putting pressure on the part. This would produce a lighter, possibility stronger piece with no air bubbles
Absolutely brilliant - keep up the good (great) work!. Look forward to part 3.
The dedication to your work. Wow
Amazing dedication to precision and perfection. Keep it up, will be another creation to add to your amazing hangar !!!
Great job, Ramy! I admire you! Having all the forms for carbon, would you consider making many models of the same plane or you switch to new always? If not are you going to sell them?
i love this clip
I understand it’s time consuming, but just think about how nice it will be when it is done!
You are God for rc lovers..🙏
15:52 very satisfying !! 😁😁
*Astonishing work , Awsome as always*
*Keep doing your work*
this is crazy impressive as heck , you are one smart dude and major talented !!
I love those youtubers where an ad comes up and I think "Ah yes! sweet he put in extra ads so i can support him more!"
It's always a pleasure to watch your video's you are really talented and you have a big amount off persistence. Very nice!
You are a legend
A beautiful airplane, you are working very hard, bur as a result you will have a beautiful RC model 👍👍
Appreciate all the videos that you've made. Wishing only to see it complete and ready for your maiden. Then happy times with the entire process 😍
Love the progress!
Just do your best Ramy never give up!
Lot of effort. It pays off! Cockpit much better
Can't wait to see the finish aircraft. And for the test flight
I just found this channel. Its absolutely stunning. Im making an RC plane right now.
You are a great aircraft model builder 👍
Man! You and your job are amazing! Very impressed! Greetings from Ukraine!
Since the whole plane is now CF, what are you going to do with antenna placement since the body will be like a Faraday cage and block RF?
All antennas are going to be outside the fuselage, hopefully I won't have any problems!
@@RamyRC Sweet! Look forward to the day you get to fly it! 💪👍🔥
Increíble trabajo!! Buena suerte en tu proyecto.
Also a tip with the epoxy, only mix small batches, and mix more when you finish. This way you wont have to race. Also, more epoxy will make more heat and cure faster anyway, so always mix small quantities
excelente proyecto, una pregunta, donde vas a poner el receptor?, la fibra de carbono te va a reducir la señal
Is there any reason you didn't install bulkheads or even just a strengthening ring during the mold process? It seems to me that it would be easier to match up the sections if they were molded and braced in one step?
man this thing is gonna be huge... what's the total fuselage length?
With the stupendous amount of time those 3d prints take, along with the alignment risks you mentioned, might it not be easier to make plugs and pull molds off them? Especially now that you are getting more familiar with using composites...
Add "keys" to the prints, small dimples on the bottom and matching bumps on top. Then parts are forced to mate properly.
If you have a fully surrounded mold (like the tail section) you can inflate large balloons inside to add pressure and lessen bubbles. Not as good as vacuum bag, but better than nothing.
Its Again a Amazing video
You make it look so easy, Ramy!
Hi, do you think inflating a plastic bag inside the mold would work better when you're joining the sections together?
MAN I WAS LONG WAITING FOR THIS!!!!!
KEEP GOING FASTER FASTER FASTER!!!!
@@aadityachavan781 sorry?
@@tanaykewalramani7292 I am trying to say let us all make a kickstart comment for ramy to make a 747-400 for air india livery
@@aadityachavan781 OH yeah sure!
Nice one! Have you thought about wetting the carbon fibre up out side of the mould? I have seen others (Mike patey) lay the cloth on plastic sheeting , wetting it on a flat surface then peel the plastic away and transfer the carbon. Kind of like the backing on a vinyl sticker
I always get so excited when you upload!!!
Great work can't wait for the next part!
Again an amazing build from Ramy! 👍👏
Don’t worry about the time Bro! Love your builds and videos! Take your time and build her right, in the mean time we’ll be waiting for your next video!
Amazing, love from India 🇮🇳🇮🇳
hey lets do a petition for making 747-400 for air india livery
Great video... I've seen people use rollers on the carbon fiber to get bubbles out
Good posting, great video 💕😍
Your followers from Egypt🌹
Amazing!! Your projects are inspiring my friend. I think i found some new project idea's for my printers, thanks to you. Printing molds has always fascinated me. Especially intricate parts with my resin printer would be amazing. Can't wait to get a larger format resin printer. Imagine adding in body panel lines, rivets ect right in the mold. Side note PLA ( Polylactic Acid) is also biodegradable under the right conditions. Only thing i can think of to really upgrade your game is investing in a vacuum bagging system. You would have to find a way to fill your molds with a strong high density expanding foam, as i can see subjecting the molds to a heavy vacuum could crush them. With such large surface area even a small vacuum will add up to a lot. But imagine how much weight that would take off as well as partly increasing overall strength as well. Still very impressive work, dedication and passion. .. keep up the excellent work
Ramy, I know it's an extra expense and another tool, but... think about getting a vacuum pump and cast these shells in a vacuum bag. That's the only way to ensure bubble-free fabrication.
Every time I see you post I get so excited!!!
i really like you bro, u had already believed ur self for this project. Very nice and have fun ! :)
Amazing progress Ramy! Best of luck with all the composite parts
Dear Ramy! First of all, I want to say I like your job, that's fantastic that there are people like you , who takes the fatigue to share their experiences! Pls keep going! If I can give you an advice, I think the vacuum is one of your solution for the bubbles. It is especially difficult to make a nice and smooth surface without vacuum in case of carbon fiber, because you can't see where the bubbles are! You should use a roller, too. There are of course some very good RUclips channel with tutorials, I offer you some (if you have time :) ) 1.Matthieu Liebert (I think he is from Netherland) with nice tutorials about carbon fiber technic 2.Easy composites - They produce and sell everythig related to fiberglass and carbon fiber and have good tutorials for example about vacuum technology too, and it would be checking out the 3. Jon Finch and 4. Rouge 13 modell channels, where you can see how they make a canopy and fit the two parts together. Good job, and waiting for your next video! Adam from Hungary
Cockpit windows are better than before😎