I love how you make it look so easy, meanwhile I’m dropping washers all over the place, gears are slipping off the shafts, Kickstarter keeps over turning while I’m trying to slip the spring and collar down. This also doesn’t include that once I button the two halves together that none of my sprockets move... I’ve taken it apart/back together 20 times now and the sprockets are jammed tight as hell. If I remove a touch of pressure off the the bolts that hold the halves together then everything moves freely.. very strange behaviour and this isn’t my first build.
Great video. But when is put my engine in neutral I hear a rattling noice coming from the kickstart assembly, when I press it in I don’t hear the noise anymore. Any tips?
The videos are good but fitting the kick start section is rather confusing the case section gets closed the gear selector fitted then further on he is working on the inside of it again with the selector removed can anyone explain ?
if there is a large washer on top of the 'shifter star', its to keept the spring loaded arm on the star pattern. sometimes the arm goes ont top of the shifter drum.
Hey man thanks for the videos! I’m following along with your video and I’m trying to get the kick starter set correctly. The shaft seems to move freely but there aren’t any “clicks” when I move the shaft clockwise shown in your video. Any idea of what I may have done wrong?
Got a problem mate just changed the crank shaft in my lifan 125 put it back together and it's not selecting the gears propply I done every think that you did I think how could I sort this problem thanks for your time
Hey man, Great vid! Just had apart my own 125cc Loncin. On the plate you mount on top of the clutch, mine has a bushing and a spring that goes into the ballbearing. Do you now if that is different from different makes? Otherwise, exactly everything looks the same in the engine you've rebuilt and in mine.
Great video helped me understand alot that i didnt exept in my clutch where you put the final plate on where the barring gose i have a button like thing that gose there what is it? And what dose it do
@Anon Ymous clutch works like this: the lever in the case pushes on the big alloy basket, the basket moves towards the engine, so it creates space between clutch plates.
Figured I would see if you could possibly help me/ give me any ideas before I tear the 110 I just rebuilt back apart lol, I had checked the gears and kickstart lever as you had shown in the video, and they seemed to have been working properly at that point, but then after mounting the engine and putting the shift lever back on there is zero movement up or down, I more than likely assembled something wrong, but any advice would be great before I split the case again haha, Thanks Kindly and great videos!
Hi all just a question I have a manual engine with a starter anyway the starter has failed and I've ripped all the electric out so can't be bothered to fix it any way the left side of the pitbike engine case has a starter mount there and it is blocking the carburettor air filter from going on I was thinking could I get a left side of a pitbike engine and put it on with kick start flywheel and stator plate so the starter mount won't be there in asking as I can't be asked to buy another new engine as this engine is in good condition my engine case is 156 FMI on the left side can I swap the left side with another 125cc left engine side without the fat starter mount on top judging by your engine left case it is very similar
Hi there. Looks like you have 2 options. One is searching a different intake manifold, so your carb and airfilter are higher and go above the elektric starter. Second one is like you say. Swaping the engine cases. But this require a fully rebuild. An other engine is also a solution.
Is it one down 4 up gear shift pattern transmission? I wonder would it be possible to convert 8t to all 4 forward press type of gear shift pattern? I have same engine but want to convert its gear shift pattern.
I just finished rebuilding my 125cc engine and after finishing I noticed the engine would only shift gears twice, still haven't filled the engine with motor oil. Can it be that I installed something wrong or maybe that it needs lubrication to turn the other gears?
When i rebuilded my engine that knut came lose in about 20km, the clutch was stuck but it didnt break anything (in my case) i used a hammer and a screwdriver to tighten the knut but i suggest using the tool if possible by any means
The lower engine is wider (i think) the crankshaft is bigger, piston and cylinder are bigger, and the cylinder top is "IN SOME CASES" bigger aswell, all around slightly more powerful engine. Correct me if im wrong
On section 2:24 what is that Allen key bolt for? I NOTICED ONCE TIGHT YOU CAN CLICK IT IN ANY DIRECTION AND IT CLICKS 3 times and it has a strange COPPER washer with a hump on it, but what is the purpose of this 3 clicking for ???
I just recently rebuilt my 125cc after getting everything back together I went step by step from your video I have no compression now and I just can not figure it out I've tryed a hand full of things like timming I've taken the head of 3 times now I'm stuck I was wondering If there was any way it could be the clutch that's giving me now compesion
Hi, the clutch has nothing to do with compression, the things to have compression are: spark plug in the hole, valve play on intake and exhaust valve, and correct timing.
@@Chozenfew73 if the piston rings are really worn out it could cause it, but usually its a leaking valve ir valve play, there are plenty of tutorials of how to setup the valves:)
Alright mate love the videos I have a problem with a 110 cc engine just rebuild the gearbox and selector is sometimes stiff also can’t find neutral soon as I remove the clutch assembly I can find it, could this be a possible cause for clutch basket failure
hey man, I've been busy with my clutch for a while because he does not disconnect. I screwed the clutch apart and saw 3 clutch plates. I had to assemble my clutch with the hydraulic press ... is it possible that there is one clutch plate too much between? and that therefore my clutch does not have room to move, so that it is not released? I really hope you can help me!
You must indeed squeeze the clutch together to mount the circlips. I think there are 3 friction plates in it. (not sure and it depends on the type of clutch) To disconnect the clutch you have to make sure that you pull enough on the lever on the outside of the engine. If this does not work, try turning the screw in on the right side of the block behind the plate. www.google.be/search?hl=nl&biw=1920&bih=938&tbm=isch&sa=1&ei=QOOfW-3lDMHLwAK5gLaACQ&q=pit+bike+clutch&oq=pit+bike+clutch&gs_l=img.3..35i39k1l2j0i19k1l3.341478.342035.0.342186.3.3.0.0.0.0.59.174.3.3.0....0...1c.1.64.img..0.3.173...0i30i19k1.0.rQFG4k4Hy8U#imgrc=QVjm-kxK61UBvM:
@@wrenchmaster8889 i have now 2 friction plates in it, but when i opened the clutch there was 3 friction plates and 3 metal plates in it. If i mount the 3 plates, is the clutch at the end of the 4 springs. Or is this good?
@robin berkhout. I looked at a very common model and there were 2 friction plates and 2 metal plates. If everything is assembled with the giant c-clips at the end, you have to be able to press the clutch + - 3mm together. ( Next time we could do it in dutch :) .
My gears are spinning without an issue until I put the other half of the case on. It went on and screws in no problem but now the gears don't spin or it is really tough to get it to spin with the kick start but then stops. I am able to turn the shift drum to all 5 positions so I am not sure what is causing the bind. Have you had this happen before?
If the gearbox is taking 2 gears at the same time the shafts will stop spinning after half turn or so. probably wrong assembly between gears and washers, or bend shift forks is what your dealing with.
@@wrenchmaster8889 You nailed it man, had too thick of a washer on one shaft! Now it is back together and shifting well. I have about 3mm of lateral play on the output shaft, is that too much??
@@tomjakl3334 mine was doing in when I was selecting a gear and push the bike forward it would make a clicking sound so yeah it's very important that the kickstart goes at the highest point
That clutch casing backside tooth wheel is bad technology my Yamaha had it would break so yamaha redesigned it with a wedged pattern wheel that don't. Break That is why I m Yamaha fan they work hard to make things right
Спорт
Great series of videos on this engine.
. No talking or intro, just good content
Top bloke you showed me what I needed thanks man..
thanks my brother, your videos helped me a lot
Да тебе цены нет.!!! Спасибо все подробно .!!!!
Thank you man! Keep Going!
Very nice
Ending fiting
Cool video, we need more rock n roll though 😏🤘
I love how you make it look so easy, meanwhile I’m dropping washers all over the place, gears are slipping off the shafts, Kickstarter keeps over turning while I’m trying to slip the spring and collar down. This also doesn’t include that once I button the two halves together that none of my sprockets move... I’ve taken it apart/back together 20 times now and the sprockets are jammed tight as hell. If I remove a touch of pressure off the the bolts that hold the halves together then everything moves freely.. very strange behaviour and this isn’t my first build.
Hhhhh HhHhHh hhhhH HHHHH hhhh you have exactly described me
Thank you for sharing the th. video, nicely edited
I'm gonna be a wreck trying to rebuild my pit bike engine,I'm so fucking clumsy,I do the same shit.dropping everything.it gets infuriating.lol
Good job bro thanks
This guy out here showing levels to sharp uses a coin to the clutch from moving so basic and smart
Bro whag
what tune did you use for the video? also cracking video.
TNX BROW 4 UR TUTS
thanks for the video mate subbed
Подписался.!!!
Great video. But when is put my engine in neutral I hear a rattling noice coming from the kickstart assembly, when I press it in I don’t hear the noise anymore. Any tips?
The videos are good but fitting the kick start section is rather confusing the case section gets closed the gear selector fitted then further on he is working on the inside of it again with the selector removed can anyone explain ?
Mint
Hey my pitbike has a large washer right below shifter “star” any idea if this is needed? Seems fine without it. Any advise would be awesome thanks 😎
if there is a large washer on top of the 'shifter star', its to keept the spring loaded arm on the star pattern. sometimes the arm goes ont top of the shifter drum.
GOOD
Hey man thanks for the videos! I’m following along with your video and I’m trying to get the kick starter set correctly. The shaft seems to move freely but there aren’t any “clicks” when I move the shaft clockwise shown in your video. Any idea of what I may have done wrong?
to hear the "clicks" you have to push always on the shaft.
WrenchMaster got it thanks!
Thank you
Rap noi thieu lo xo+ bac lot( dan nhot vo den) roi pan oi. Luppe do kaka😂
شكرا كثرا من مغرب
What is the name of that piece you clip inside the crankcase cover at 12:35? I'm trying to find a replacement for that part.
Dear 😊 I think you can't install clutch bearing pushing pin ?
How do you take the clutch off if the piston rod keeps moving?
Got a problem mate just changed the crank shaft in my lifan 125 put it back together and it's not selecting the gears propply I done every think that you did I think how could I sort this problem thanks for your time
Is the lever that connect on the shift drum properly installed?
Hi all, What do I need to amend my 50cc motorcycle?
Hey man, Great vid! Just had apart my own 125cc Loncin. On the plate you mount on top of the clutch, mine has a bushing and a spring that goes into the ballbearing. Do you now if that is different from different makes? Otherwise, exactly everything looks the same in the engine you've rebuilt and in mine.
I was thinking the same, I think he forgot it!
Did you get yours working? Cuz I’m doing mine now and wondering if I need to put the spring in.
Hello,i have a motor like this with n-1-2-3-4 and i can t find the neutral,i changed the left cover
Great video helped me understand alot that i didnt exept in my clutch where you put the final plate on where the barring gose i have a button like thing that gose there what is it? And what dose it do
do you mean the spring loaded bushing that fits in the bearing?
@Anon Ymous there is a cup inside the bearing, inthere is a spring, and on the spring is a sleve.
@Anon Ymous clutch works like this: the lever in the case pushes on the big alloy basket, the basket moves towards the engine, so it creates space between clutch plates.
Figured I would see if you could possibly help me/ give me any ideas before I tear the 110 I just rebuilt back apart lol, I had checked the gears and kickstart lever as you had shown in the video, and they seemed to have been working properly at that point, but then after mounting the engine and putting the shift lever back on there is zero movement up or down, I more than likely assembled something wrong, but any advice would be great before I split the case again haha,
Thanks Kindly and great videos!
Mine too. Not sure where I went wrong
Thanks
Is it ok if i hear the rattling noise when testing the kickstart?
Hi all just a question I have a manual engine with a starter anyway the starter has failed and I've ripped all the electric out so can't be bothered to fix it any way the left side of the pitbike engine case has a starter mount there and it is blocking the carburettor air filter from going on I was thinking could I get a left side of a pitbike engine and put it on with kick start flywheel and stator plate so the starter mount won't be there in asking as I can't be asked to buy another new engine as this engine is in good condition my engine case is 156 FMI on the left side can I swap the left side with another 125cc left engine side without the fat starter mount on top judging by your engine left case it is very similar
Hi there. Looks like you have 2 options. One is searching a different intake manifold, so your carb and airfilter are higher and go above the elektric starter. Second one is like you say. Swaping the engine cases. But this require a fully rebuild. An other engine is also a solution.
Is it one down 4 up gear shift pattern transmission? I wonder would it be possible to convert 8t to all 4 forward press type of gear shift pattern? I have same engine but want to convert its gear shift pattern.
Yes its one down 4 up. I think if you want to change the pattern you have to change the shift drum and also the gear locker.
I lost my dowel pins clutch cover do I need them how total on top end
I just finished rebuilding my 125cc engine and after finishing I noticed the engine would only shift gears twice, still haven't filled the engine with motor oil. Can it be that I installed something wrong or maybe that it needs lubrication to turn the other gears?
Did you figure it out?
on this video at 1minute 42 seconds what size of tool are you using for this part cheers thanks
Allen key 5 or 6. I cant remember correct.
any videos of the rip down ?
I love you, you saved my engine.. I forgot where part 5:10 goes..
I was planning on a possible rebuild on my pit bike,I was curious what it costs for parts and whatnot?
Parts are cheap on Amazon,I’m doing an engine rebuild right now
do you absolutely need the tool to tighten the clutch back in or is it doable with just regular tools?
You have to get it as tight as you can get!! And use the special washer. I have seen it do with pliers, punch and hammer and maybe some loctite glue.
When i rebuilded my engine that knut came lose in about 20km, the clutch was stuck but it didnt break anything (in my case) i used a hammer and a screwdriver to tighten the knut but i suggest using the tool if possible by any means
It has a torque setting
Thank you Wrenchmaster What is the difference between 125cc and 110cc
The lower engine is wider (i think)
the crankshaft is bigger, piston and cylinder are bigger, and the cylinder top is "IN SOME CASES" bigger aswell, all around slightly more powerful engine. Correct me if im wrong
simpanssi thank you
On section 2:24 what is that Allen key bolt for? I NOTICED ONCE TIGHT YOU CAN CLICK IT IN ANY DIRECTION AND IT CLICKS 3 times and it has a strange COPPER washer with a hump on it, but what is the purpose of this 3 clicking for ???
Its a gear selector switch, if you change gears the bolt turns a little bit. For example 'N' light on your dash.
@@wrenchmaster8889 what’s mean if my 125cc stalls once I put in first gear, it idles great and has new carburettor new spark
@@mikew.inversegravitycraft clutch problems.
I just recently rebuilt my 125cc after getting everything back together I went step by step from your video I have no compression now and I just can not figure it out I've tryed a hand full of things like timming I've taken the head of 3 times now I'm stuck I was wondering If there was any way it could be the clutch that's giving me now compesion
Hi, the clutch has nothing to do with compression, the things to have compression are: spark plug in the hole, valve play on intake and exhaust valve, and correct timing.
are you sure the piston rings are ok,the timing is correct and no bent valves?
@@Chozenfew73 if the piston rings are really worn out it could cause it, but usually its a leaking valve ir valve play, there are plenty of tutorials of how to setup the valves:)
Gj
Alright mate love the videos I have a problem with a 110 cc engine just rebuild the gearbox and selector is sometimes stiff also can’t find neutral soon as I remove the clutch assembly I can find it, could this be a possible cause for clutch basket failure
The circlip you place at 4:59 doesn't fit by me? What do i wrong? There is not enough space to put the clip between it by me
I have the same issue, did you ever resolve it?
hey man, I've been busy with my clutch for a while because he does not disconnect. I screwed the clutch apart and saw 3 clutch plates. I had to assemble my clutch with the hydraulic press ... is it possible that there is one clutch plate too much between? and that therefore my clutch does not have room to move, so that it is not released? I really hope you can help me!
You must indeed squeeze the clutch together to mount the circlips.
I think there are 3 friction plates in it. (not sure and it depends on the type of clutch)
To disconnect the clutch you have to make sure that you pull enough on the lever on the outside of the engine. If this does not work, try turning the screw in on the right side of the block behind the plate.
www.google.be/search?hl=nl&biw=1920&bih=938&tbm=isch&sa=1&ei=QOOfW-3lDMHLwAK5gLaACQ&q=pit+bike+clutch&oq=pit+bike+clutch&gs_l=img.3..35i39k1l2j0i19k1l3.341478.342035.0.342186.3.3.0.0.0.0.59.174.3.3.0....0...1c.1.64.img..0.3.173...0i30i19k1.0.rQFG4k4Hy8U#imgrc=QVjm-kxK61UBvM:
@@wrenchmaster8889 i have now 2 friction plates in it, but when i opened the clutch there was 3 friction plates and 3 metal plates in it. If i mount the 3 plates, is the clutch at the end of the 4 springs. Or is this good?
@robin berkhout. I looked at a very common model and there were 2 friction plates and 2 metal plates. If everything is assembled with the giant c-clips at the end, you have to be able to press the clutch + - 3mm together. ( Next time we could do it in dutch :) .
Hey, you forgot the pin that goes in to the cluch bearing that actualy makes it work
That pin was already there
What pin?
2yrs ago but what are you referring to. Rebuilding currently
@@kylerkessel3922 spring loaded middle pin goes on top of the clutch
My gears are spinning without an issue until I put the other half of the case on. It went on and screws in no problem but now the gears don't spin or it is really tough to get it to spin with the kick start but then stops. I am able to turn the shift drum to all 5 positions so I am not sure what is causing the bind. Have you had this happen before?
If the gearbox is taking 2 gears at the same time the shafts will stop spinning after half turn or so. probably wrong assembly between gears and washers, or bend shift forks is what your dealing with.
@@wrenchmaster8889 ok cool thanks for the info I'll double check everything! Your videos are really helpful, much appreciated 👌
@@wrenchmaster8889 You nailed it man, had too thick of a washer on one shaft! Now it is back together and shifting well. I have about 3mm of lateral play on the output shaft, is that too much??
how pomp oil works ?
Driven by a gear on the distribution chain, or gearing to the crank.
Is this an YX, Lifan or Zongshen engine?
Im late but it is lifan 125 or 110 manual 4 speed
Name of engine?
Does anyone have a good source for the gasket kit?
Amazon
Isn't there a spring and a sleeve the goes In the hole in the middle of the clutch before you the case on
58/5000
not that I know, except for the part that fits in the case
Yes
Yes dude.. he forgot to put it.. as a result there won't a clutch press.. for manual gearing
What’s the part name at 0:55secs on the video I need it anyone knows???
Do you know why my bike makes a weard klicking noise from kick-start I'm having allot of trouble with it can you help me
I have same problem you have to put the kickstarter on the highest point
@@tomjakl3334 o OK thx
@@tomjakl3334 mine was doing in when I was selecting a gear and push the bike forward it would make a clicking sound so yeah it's very important that the kickstart goes at the highest point
What is the name of the part being screwed in @ 1:30? Been looking forever and I can’t figure it out
shift drum stopper
WrenchMaster Thank you so much bro! Have a good day, thanks for the vids
Kaun si gadi hai
Yes
That one i don't know.
At 10:30, what is the name of that tool? i need the name ASAP please and thank you.
Did you ever figure this out I’m looking for the same thing
Clutch nut socket,he made this one but you can buy them on amazon
0:53 what is the part name or part number
Amigo dices que es motor 125.
Pero se parece al motor de mi 110
Mi moto es ft110, y es igualita casi en todo
es que es exactamente igual que tu 110 lo unico que es diferente es el piston el cilindro y la culata por lo demas es exactamente igual
Kimaradt a rugó a csap meg a csap csésze.
Please tell me the name of this ring i need it 4:37
Its just a spacer. I dont know the exact name. Some models have a gear for the oil pump there.
@@wrenchmaster8889 and does it have any number ??
@@wrenchmaster8889 or do you know the dimensions ??
@@libornemejc9374 not that i know. Just the thickness is important
@@wrenchmaster8889 like how high it is??
200
Ja csa kimaradt 3darab alkatrész a végén
Somthing is wrong with my engine 0=1 & 1=0
Spring or dovel bho gye ap
That clutch casing backside tooth wheel is bad technology my Yamaha had it would break so yamaha redesigned it with a wedged pattern wheel that don't. Break That is why I m Yamaha fan they work hard to make things right
sure so much hard work for that and its the only brand that uses it right? its chinese pitbike fyi...
Tu
Xx
GOOD