High-End Manufacturing: LED Chips Mass Production in China
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- Опубликовано: 21 дек 2024
- #ledchip #massproduction #chinesefactory
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Without you amazing people in China, millions of DIYers in the West would never be able to develop the projects they have always dreamed of because they would not have been able to afford the tools, equipment, and parts. I personally owe my success to you and I wish the Chinese people nothing but the best and a life of prosperity for every single person.
w/o Western and Japan precision machine.. China not able build this..
actually without China it would happen everywhere else and as both Russia and China would not steal R&D and driving cold war measures You would probably not be a hobbyist but employed.
The whole "new cold war" and property theft stalls entire industry.
No GaN HEMT microprocessors for civilians.
No neuromorphic and AI chips especially for computer vision (this is why your phone camera is still using tech from 90's and your "dog" robot or vacuum robot not having "mental terrain map" component)
No SiC and SiGe semiconductors of any kind for civilians as this risks thermo imaging leaking to war zone.
No CAD/CAM tools to design VLSI and ASICS for civilians.
list goes on
so yeah, in a way China keeps you being "hobbyist"... stuck with toys of 6yo...
Exactly !.. they will carry the world to the future ... ..
@@ColoniaMurder20 Occidente, a grandes rasgos, creó la tecnología....pero Lejano Oriente no solo se la termino apropiando, sino que ha ido más allá: la ha mejorado.
@@ColoniaMurder20 actually you could make these at home by yourself if you were to spend quite a bit on the machines later I’m not that precise
You rarely get to see the basic components from which so much stuff is then made. Fascinating video.
Critics argue that reliance on mass production machines in LED chip manufacturing may compromise quality and lead to inconsistencies in performance.
Yu
Central Asia: where the future looks bleak and the present isn't much better.
False I see it daily
Beautiful machinery and engineering - those pick and place robots are crazy - and so good to see relatively current LED manufacturing. It's a pretty wild process.
I really liked the music choice and lack of narration in the video, too.
well as an engineer who really went to those factories, I will tell you that working with the noise and smell is not beautiful at all
Amazing how they can keep lowering costs, allowing us to keep inflating prices of everything else without increasing average inflation.
what
Exactly 🤣
Not really a whole real of these are about £5
9:11 Well now we know that the _real_ secret of LED manufacturing is the brand and type of oven. Fortunately, a few seconds earlier, that same blurred text was in clear plain view so now I can build my own LED factory in my garage and dominate the market 😅
You can't really see the brand, and it's not hidden because it's a secret, it's hidden because they don't want to advertise the brand for free
nice joke 😄 I rofl out of the people, that are seakig Philosopher's stone in manufacture process. It’s very strange to see people who still don’t understand that the key to successful production lies in people and the organization between them.
**((secret information they dont want yuo to know))**
Heard Central Asia's education system is a joke - they're still teaching lessons from the last century.
@@cleitonfelipe2092 I can quite clearly read XYMD on the ovens. It's just funny how they blur it and then forget later on.
Mass production machines have revolutionized the LED chip manufacturing industry in China, driving efficiency and lowering production costs.
And filling the world with low quality LEDs. 😑
@@Twitch_Moderator Now I'm wondering where the inferior quality is. Have you ever thought that the LEDs that create the backlight in your television come from Asia and it doesn't matter whether it is manufactured in America, Europe, Russia or somewhere else. Maybe even Samsung, LG and whatever the big brands are called can order their LED needs there. Hardly any manufacturer makes these themselves today, and your LED strips are equipped with LEDs, resistors, capacitors, etc. from Asia, even if they say "Made in America" etc. at the end, the components are purchased much cheaper.
This feels like chat gpt comment.
it probably is chatGPT comment. Sure thing it's low quality and there are many errors as visible on the video. Chinese govt tries to dump the global market by subsidizing low prices and destroying competition but what customer ultimately gets is stolen outdated R&D so no progress and inferior end product.
Chinese are very far and wide
Well-done 😊
its a manufaktur, i think the big ones 12people less and a few maschine more ;) its a simple easy manufakture
This is oddly relaxing to watch with the piano music
🤔
Uno no se imagina todo lo que hay detrás de un simple diodo emisor de luz (LED), ya sea en formato convencional o SMD, hasta que se tiene la suerte de encontrar este tipo de videos. Precisión, tecnología de avanzada, personal altamente calificado, todo ello, cuidado hasta en el más mínimo detalle. Simple y sencillamente, ASOMBROSO. Gracias por el video. Saludos desde México.
Stop putting musics in video please :/
Who makes the machines that make the tiny machines and so on??? Blows my mind.
machines make machines... humans are not needed anymore
A china
They pay huge amounts of money to genius people. Can be in Engineering, Biomechanics, etc. Then those people do computations and tests.
All these machine were desinged, engineered and made by Japanese companies, and then Chinese companies reversed engineers them, (Japan still the leader in many of the machineries and equipment that are used in electronics manufacturing, even today.)
the Machines come from Afrika, Kongo........
This is crazy even just looking at, impressive!!
05:49 This is crazy even just looking at, impressive!!
Music is fine, don't stop. Let it be
Super impressive! It's amazing how every tiny LED is binned for color and tested multiple times. Also the longevity testing in those ovens really impressed me.
Ovens are literally there to... bake stuff. Where did you even get longevity testing by OVENS?! First baking is to solder the chip to substrate, the second is to bake the luminophor layer (that orange goo).
@@Noobochok Yeah but time is everything. All SMD electronics are baked in an oven, but the temperature ramps and times are followed very accurately. It's minutes, not hours. So every silicon chip is pretty much good for 150 degrees C for a few minutes or more, but not hours and days. LEDs can operate at very high temperatures so I guess it matters a lot.
@@Gersberms most modern SMD somponents are good up to 260~ish for a minute, because the the lead-free paste used literally requires it for proper good joints. Still nothing to do with "longevity testing".
food industry machines
Step into Central Asia and prepare to be amazed by their lack of progress - or lack thereof.
It's a shame that the LED chips are built to a good quality but many engineers are pushed to over-drive them and they result in a shorter work life.
It is my goal to have 7 of these facilities in Nigeria. The drive to become global producers true and true. Led chips is a no brainer. The Synchronization Of Machine and Ideas.
Good luck to u
Nice to see the ESD environment being maintained
i am impressed these machinery and experts are osm
LED home heaters. They are just so much precision craftsman.
Genius army!!!
Science!!!
🥰🥰🥰
^ ^
Thank You, very good.
Proponents highlight the scalability afforded by mass production machines, allowing for high-volume output to meet growing global demand for LED technology.
Love seeing stuff like this. All the highly technical things ans machines etc. Very cool😎
The tech to do this at scale is way more than I expected
Amazing thank you
amazing ❤❤❤
This was satisfying to watch
The tensile test is automated. Impressive
Thanks for showing!
Today, micro LED display panel is high_end, since it needs tens million leds all worked in one panel, compare to few leds worked
perkembangan produksi masif dari china dengan produk yang lwbih murah..sampai produk dapur merajai asia
Crackingly good video 👍
Concerns arise over the environmental impact of mass production machines used in LED chip manufacturing, particularly regarding energy consumption and waste generation.
It would be better along with process explanation audio
Amazing!
толкова високотехнологично производство, за толкова евтин краен продукт (направо уникално)
Очень красиво) Спасибо
Wow 11:55 great IMAX video projector
This is a chip packaging facility, not a chip fabrication facility
Very interesting nevertheless
Yup. Makes huge difference.
Yeah. So many of these types of videos are just assembly. Making the LEDs wasn't shown at all.
@@russell2952there’s another video where they make them
crazy how much physical force these small diodes can take, yet a small amount of consistent heat will send them under
A lot of bright ideas applied to making LED's
10:35 I don’t get how the LEDs end the right way up, after falling into the hopper?
Molding process ruclips.net/video/mFJm-YSkk3w/видео.html
Like another commenter said, the full bunny suits everywhere and air showers before entering the cleanroom, but no gloves on anyone anywhere is kind of weird. The hands, aside from the hair, are the largest source of contamination and extraneous particles in a cleanroom environment.
I really do not understand what's going on at 5:50. Why are they BREAKING the gold bond wires going to the chips??
This is a tensile strength test.
To add to what @Ledestar said, it's for quality control. It's a destructive testing procedure performed on a random sample. Not all of them.
The semiconductor is already finished at this stage, so the contamination by hand is negligible, it's not that sensitive. The chip is literally drowned in phosphorus resin later on, so a few particles will not damage it.
Ofc in a semiconductor manufacturing plant everyone has to wear gloves, the structures are so tiny that a spec of dust will make a chip inoperable.
@@them0leisback Wouldn't a particle of water from the humidity of a finger be trapped in the resin later on, and explode when it gets hot enough?
These LEDs have specs of 20k-50k hours, and I often see them fail after a couple of years of use (non-continuous).
6:43 for the people who are wondering what the secret ingredient is?
I did the search, which is the hard part.
It is egg's yolk.
😂😂😂
Cool to watch
Very good.
mindblowing.
You haven't shown the machi mochines names, and also this factory does the frontend process, what about the backend process that is photolithography, mask design, substrates deposition ?
I think you mix up front and backend. Front end = wafer production and handling, and that usually happens in a different fab
Chinese give me all led smd 😂😂😂I proud of Chinese people it's very beautiful and inteligent
Allah hu akbar from india 🇮🇳❤
Good
Viva China!
Beautifull ❤
Amazing! So the led itself is a very small chip that is covered with an yellow encapsulation, for protection and thermal dissipation.
The resin also contains a fluorescent powder that converts blue light into a regular combination of white light.
Important to know. I'm working at Taiwan at a REAL LED chips production that is actually HIGH END. Looking at the technique used in this video shows the lack of advanced equipment used in the latest production chain. Don't thrust what anything you watch or read online.
台湾有什么品牌的led？我都没听说过。
Yes, this doesn’t look like a production line but more like an assembly line.
You sound fake as Batman, Robin😂😂
Amazing,,its led to fotosintesis
so cool
love from india
10:40 This is clever. Randomly place the chips and then blow out those which are not properly aligned.
I suppose it’s like a coin flip. Heads or tails?
Those that landed tails get blown out of the conveyor belt. And then fed back in again and again, until it finally lands on heads.
0.1 of a milligram precision scale is nuts.
Increible la tecnologia
第一次看到LED的生產過程
China is the best of the best in world 🇨🇳
Thanks 🇧🇩🇨🇳 I'm from Bangladesh
Not true!
6:00 mixing the forbidden custard.
This is basically assembling, not really "manufacturing". But still, fascinating !
what exactly is the orange liquid?
2:17, where do they get the wafer from ? Taiwan ?
super
What is going on with the expanding blue film at 2:30? It looks like those are the chips that are then used for the LEDs-- is that how they come? What is the purpose of that?
Those are the bare LED's that come from the semiconductor fab before they are packaged on the metal plates and before bond wires and phosphor coating is applied. They're manufactured in a small area then the blue film stretches to allow the grabber to do its thing.
@@starlite528 Are they expanded? and do they stay expanded?
In another RUclips video they explain this expanding blue film… it’s to create greater separation between the chips. So when the robotic arm picks one chip up, it doesn’t knock into the neighbouring chips.
Basically the chips are made close together, the blue film stretches them apart and then a robotic arm picks them up one at a time.
What this video didn’t show is. The robotic arm sensor can detect which chips are good and which are faulty, so the robotic arm only picks up the good ones.
TOP TECHNOLOGY
.. die Technik Ähnelt ein wenig an den Farbdruckern
🎼📂
Das gelbe Leuchtpulver ist ein wenig negativ
مشاء الله قدرة الله ومشاء فعل
This is how real 1080p footage looks everyone. Notice how sharp everything is? RUclips picks and chooses who can upload real HD footage and it sucks. RUclips usually crushes the bitrate, but this looks FANTASTIC for 1080p.
What was the last thing with the live plants? What type of test is that?
It's is to see how much photosynthesis a particular type of LED enables ( for indoor herbariums and stuff).
Drugs to keep the workers happy.
impressive...
所以，发光二极管哪里来的没有交代，应该是买来的
Weird seeing the bunny suits and entry procedure but still no gloves.
The use of mass production machines in LED chip manufacturing underscores the need for rigorous quality control measures to ensure product reliability and longevity.
It looked so strange to me as well. If something, the hands are a real source of contamination...
food industry machines
That jumped out to me as well. It’s like they have all these procedures but you’re going to get dead skin cells, hair, and oils all over the place because, no gloves. SMH
Maybe having uninhibited manual dexterity is more important to a stable production line🤷🏼♂️
Apparently everyone loves the music 🤣
Unbelievable
You rarely see clean rooms where gloves are not required. I would guess their LEDs should have a higher than normal failure rate from contamination but maybe the gloves are more expensive than throwing out failed LEDs.
Did work for Philips back in the 90's making 1 chip TV's, if i remember it correctly it was minimum a cleanroom class 10, which means we had to wear also those blue suits but there we must also wear special gloves and special glasses. It was forbidden to enter that clean room without those special gloves and glasses caus human skinflakes and hair can destroy a lot of wafers and or batches of wafers specially when they are contaminated right before going into the furnace.
So for me it's strange to see that those people don't wear any gloves and the special glasses.
7:09 When you realize yellow thing on led is just a glue.
👇
i think its phosphors to convert ultraviolet and bleu radiation to white .
The yellow is just a layer that turns the blue light coming from the LED into a broad range of wavelengths, which makes white light. Every white LED is just a blue LED with that yellow phosphor coating it.
Central Asia: where the air is thick with pollution and the land is scarred by neglect.
Luminophore gel
look we are soo professional we clean our workers before they start their shift and use complex machinery
Meanwhile the guy at 5:51 is sitting on a 1x1 plastic tea table
I don't get your point, is it a problem if a chair is made of plastic? Does it improve the production process if it was a more expensive chair? Like wtf are you talking about 😂😂
What are the plants for ?
They don't have sunlight and only grow under the illumination of LEDs
How much one complete line costs ?
10:38 - missed one :p
gracias,excelente tecnologia
Advocates emphasize the role of mass production machines in accelerating technological innovation and advancing the capabilities of LED chips.
كوكب اليابان😮
Central Asia: where the only thing more abundant than the population is the bureaucracy.
nice
first I thought like ohh so cool, so interesting and so satisfying. but then the video turned out to be slightly horrific to me to watch because I was imagining myself to work there and be surrounded by all those extremely loud noises every single day. I would freak out after 3 days
It's a very good working space in Chinese manufacturing already. Manufacturing gets less and less viable in the US and Europe for a reason.
why is it baked twice?
3:16 this thing is probably pretty expensive, looks how fast and precise it is.
Gak perlu kuliah "cukup beli ditoko" silahkan otak Atik,saya membuatkan untuk anda!
Kata bisnis sebuah universitas ,sihhh
Qui aurait dit qu'un homme sorti à peine des cavernes puisse créer des choses aussi complexes !
0:39 what's that do?
Appears tp be biometrics for security
@@lincolnkarim1 Release static electricity from human body
Какой Ra у этих светодиодов?
If you're calling this "high end" please show us what low end looks like.
Cause this looks like the "standard" LED manufacturing process lol
Due to the nature of LED manufacturing, all LED manufacturers are high end
0:47
Proponents argue that mass production machines enable China to maintain its competitive edge in the LED industry by streamlining production processes and reducing lead times.
The low end probably involves a lot of guys in sandals and no individual protection equipment 😅
"High end" in China it mean "QC FAILED" in other country 😂
Working without gloves in the hi-tech industry de fakto can not be considered as a high-end
No gloves?
So these are what my aliexpress flashlights are using
best kwality leds? may be!!
Talvez usar das coisas mais importantes da tecnologia computacional tem haver com uma máquina que faz leitura de rádio nas placas de metal cravadas com outro tipo de metal ou o mesmo metal arranhado ou picotado sem outro metal. Leituras: código morce é detectado através do ar. Nas placas é detectado de forma magnética. No ar tem átomos, nas placas você consegue manipular melhor esses átomos, talvez agregando pulsos magnéticos para serem contabilizados com esse arranhados e sistema digital para contabilizar os pulsos somados com os arranhados ou cravejados da placas. Conforme o tanto de pulsos radiomagnetico é um código ou uma leitura contabilizada, e parece que tem minúsculas placas com arranhados específicos que são considerados pela leitura da máquina com um código, pois emite uma pulsação magnética especifica sobre aquele arranhado. Assim que cada placa é detectado tais níveis de pulsação radiológica, são contabilizados com um código, ou seja uma letra ou número.
A tinta nos arranhados deve ser para proteger as ranhuras. Pode ser que cada minúscula placa tem um número de ranhuras que são contabilizados pela máquina de rádio. Essa máquina deve ser impressionante.