The Motorcycle Forge
The Motorcycle Forge
  • Видео 41
  • Просмотров 645 029
Making The Worlds Fastest 150cc 4T from scratch
Cylinder Head Welding, Alu Head T6 Heat treat, Cylinder Head Machining.
Latest video in my quest to build my own engine from scratch in my garage at home.
Having a ton of fun and learning a lot.
Просмотров: 7 704

Видео

Casting the Perfect Cylinder Head (Almost)
Просмотров 1,3 тыс.Месяц назад
Race Motorcycle Performance Cylinder Head Casting at home in the garage. In this episode, I Boil some water, 3D printers are slow and I need a nap. Enjoy the show.
How to Scrutineer/Inspect your Race Motorcycle
Просмотров 4872 месяца назад
Hopefully this will save a few riders from having preventable mechanical failures that could have been picked up earlier. Also this will make life much easier having it track ready before you go to the track, as race day repairs suck.
Dissecting a R6 Valve train and Cylinder Head Machining.
Просмотров 6702 месяца назад
Bit of everything in this video. I start off making spacer blocks for the sine plate then continue the machining process on my cylinder head to figure out what design changes need to be made before my next casting.
Building a Sine Plate for Machining the Cylinder Head
Просмотров 4503 месяца назад
Dipping my toes into the world of machining and frankly its way harder that it looks when trying to make stuff super accurate. Learning a ton and enjoying the adventure.
Old Motorcycle Won't Start? Easy Checks and Cheap Fixes.
Просмотров 6294 месяца назад
In this video I show you what to look for when getting a bike going that's been sitting for years. Father time is not kind to motorcycles that have been sitting a long time, so hopefully it's not to late for your new project.
T6 Heat treating my Cylinder Head
Просмотров 1 тыс.4 месяца назад
In this video I show you how I did a T6 solution Heat Treatment on a couple cylinder heads that I cast in previous videos. It's pretty straight forward and easy to do. Finish up with some dabbling on the Mill.
Bucket Racer Cylinder Head Casting
Просмотров 1,6 тыс.4 месяца назад
The quest for the ultimate bucket racer engine continues with this instalment of me attempting to cast a cylinder head I designed myself.
Motorcycle Brakes, Master Cylinder Rebuild and Repair
Просмотров 5 тыс.6 месяцев назад
In this video I show you how to properly repair a old motorcycle master cylinder that is in need of a rebuild. It will work like new if you follow these steps.
Investment Casting my Own Cylinder Head
Просмотров 1,5 тыс.6 месяцев назад
In this video I am at it again casting cylinder heads. Going from 50% to full size as well as making some new tools to use.
Perfect Motorcycle Fork Rebuild
Просмотров 1,1 тыс.8 месяцев назад
In this video I rebuild some conventional forks showing you the process so you can rebuild you own forks at home the right way, like a qualified mechanic.
Casting my High Performance Cylinder Head.
Просмотров 3,2 тыс.8 месяцев назад
Another step in the right direction on my quest to make my own cylinder head for my race bike.
Cylinder head casting in the Garage
Просмотров 1,2 тыс.9 месяцев назад
Second video on perfecting the art of casting and 4th video on this adventure. This is all in the quest to make my own performance cylinder head for my race bike.
Casting a Performance Cylinder head in the Garage
Просмотров 4,6 тыс.10 месяцев назад
In this video I finally get on to using to tools I have made do casting and Melt some Aluminum. Check it out and see how I go. The goal is to double the Horse Power my race bike engine produces with a custom cylinder Head.
Furnace and Tool fabrication (Casting a cylinder head)
Просмотров 55211 месяцев назад
Latest video on my journey to casting my own performance cylinder head for my race bike. I finish my furnace and a burner to go with it, build a custom one off tool for handling the crucible and pouring the molten aluminum.
Making a Performance Cylinder Head in the garage
Просмотров 923Год назад
Making a Performance Cylinder Head in the garage
Repairing and adjusting Motorcycle Clutch.
Просмотров 2,3 тыс.Год назад
Repairing and adjusting Motorcycle Clutch.
Compression Ratio , Measurement, Calculation and Modifying.
Просмотров 6 тыс.Год назад
Compression Ratio , Measurement, Calculation and Modifying.
Custom Valve Spring Compressor
Просмотров 2 тыс.Год назад
Custom Valve Spring Compressor
The Perfect Motorcycle Brake Caliper Rebuild
Просмотров 99 тыс.Год назад
The Perfect Motorcycle Brake Caliper Rebuild
Making a Performance cylinder head From Scratch
Просмотров 1,8 тыс.Год назад
Making a Performance cylinder head From Scratch
Garage Update
Просмотров 122Год назад
Garage Update
How to make your motorcycle Faster
Просмотров 72 тыс.Год назад
How to make your motorcycle Faster
Replacing Yamaha MT09 Clutch
Просмотров 24 тыс.2 года назад
Replacing Yamaha MT09 Clutch
pwk Carb Jetting, Setup and Tuning
Просмотров 141 тыс.2 года назад
pwk Carb Jetting, Setup and Tuning
Lumpy Cam Install FXR150 / Rs125
Просмотров 1,5 тыс.2 года назад
Lumpy Cam Install FXR150 / Rs125
dt175 Steering Head Bearing Replacement
Просмотров 2,2 тыс.2 года назад
dt175 Steering Head Bearing Replacement
Testing Motorcycle Charging System
Просмотров 58 тыс.2 года назад
Testing Motorcycle Charging System
Performance Motorcycle Exhaust
Просмотров 6 тыс.2 года назад
Performance Motorcycle Exhaust
Yamaha Dt175 Mx Porting and Polishing
Просмотров 11 тыс.2 года назад
Yamaha Dt175 Mx Porting and Polishing

Комментарии

  • @darkogligorov3181
    @darkogligorov3181 День назад

    Helpp my 50cc 2 stroke scooter on the start its going good like 2-3 seconds then its lose power and after that if you give whole throtle its not going fast and after 4-5 seconds its going crazy???

  • @VOKEHDEMOOREH
    @VOKEHDEMOOREH 3 дня назад

    Shineray 175cc

  • @melishapersaud2164
    @melishapersaud2164 5 дней назад

    Lifan 149cc

  • @vugarsalehov1856
    @vugarsalehov1856 9 дней назад

    Hi bro, greate video! Im qlso own 2005 year dt175. I just want to ask, how engile oil level sensor work? Because the 3 cable in sensor but only one light is dashboard. By logic there should be two state if sensor has 3 cable.

  • @abduragmaankhan5916
    @abduragmaankhan5916 11 дней назад

    Yoo, have you made a video a video on rewinding a stator? Would be intresting to learn how to do it🤝

  • @abduragmaankhan5916
    @abduragmaankhan5916 11 дней назад

    Cool vide👌

  • @RotarySMP
    @RotarySMP 13 дней назад

    Huge rate of improvement in your castings.

  • @begunthisfeelingandaninsti1853
    @begunthisfeelingandaninsti1853 13 дней назад

    Sorry one more thing. This works on every engine of every kind of fuel injected or not. If it is injected you wanna bring the hose a couple of inches before the mass airflow sensor. If you don't want to deal with cooling just add a peacock valve on the fumes line makes it for a cool on demand system where you can inject the fumes if you are going up a hill or on a patch of soft sand and that will make running smoother too but it will just feel like a comparison between a fine tuned carby and a poorly turned one... Because 2 strokes don't have a MAS sensor this will increase performance and on a system with an electronic control of mixtures it will only improve consumption and make your piston last longer

  • @begunthisfeelingandaninsti1853
    @begunthisfeelingandaninsti1853 13 дней назад

    What I mentioned before about the atomization once you inject the fumes that will "improve"/extend service intervals for your carby. Anything past this point intended to increase performance from the engine in my opinion is silly and not worth touching, if you need any more power after doing that it means you need to move on to a bigger bike, maybe a DT 400

  • @begunthisfeelingandaninsti1853
    @begunthisfeelingandaninsti1853 13 дней назад

    Here is a question for everyone isnt it a good thing to round the edges all around the centre portion of the exhaust port? You know how the piston gets damaged right there on the exhaust port, is this part of what porting goal by reducing friction there too?

  • @Handskemager
    @Handskemager 15 дней назад

    Damn, that purple hue of the crucible is beautiful 😮

  • @charltonandrews
    @charltonandrews 16 дней назад

    Missile CG 250

  • @vukasinmijajlovic8102
    @vukasinmijajlovic8102 16 дней назад

    hi, i have pwk 28mm carb with adjustable power jet. How do i tune power jet and carb with one. is it different from a carb without adjustable power jet or not. thanks. I have Yamaha dt125r

  • @andrewk7560
    @andrewk7560 19 дней назад

    You have email

  • @shariefbegg4782
    @shariefbegg4782 19 дней назад

    Cant wait to hear this thing raw 😅

  • @AleksjiViktor
    @AleksjiViktor 19 дней назад

    Pozdrav sa balkana..kod nas je imala fabrika za proizvodnju dizel motora..i blokovi motora su se iznosili napolju i ostavljali na spoljasne vremenske uslove po nekoliko godina na leto i na zimu..inace moj savet ako zelis da probas da izradis klip za motor po principu kako ga prave kompanija SPEED OF AIR sa dimlets jer ima veliko poboljsanje pogotovo kod naturally asppyred

  • @properjob
    @properjob 19 дней назад

    I found this fascinating, and I'll watch more of your videos. Just one thing: I started out not knowing what a 150cc 4T is. And I still don't know 🙂

    • @TheMotorcycleForge
      @TheMotorcycleForge 19 дней назад

      @properjob Glad to here it!. 4T is a shortened way of saying 4 stroke and it will have a capacity of 150cc/ 0.15L

    • @properjob
      @properjob 19 дней назад

      @@TheMotorcycleForge Gotcha, thanks.

  • @jamest.5001
    @jamest.5001 20 дней назад

    Buy oversized used valves and mill/grind to the size required.

    • @TheMotorcycleForge
      @TheMotorcycleForge 20 дней назад

      @jamest.5001 They are titanium and I have heard you can't even lap them in as they have a hard coating and once that's gone they need replaced.

  • @mattclarke3621
    @mattclarke3621 20 дней назад

    Great to watch what you are doing.

  • @danielstewart3507
    @danielstewart3507 20 дней назад

    This is pretty interesting. Good luck with the project!

  • @mr2981
    @mr2981 20 дней назад

    John Britten Jr. here!

  • @tonyhill8300
    @tonyhill8300 20 дней назад

    Can you eplain the hot topping

    • @TheMotorcycleForge
      @TheMotorcycleForge 20 дней назад

      @tonyhill8300 It's a product you put on the molten metal, which creates a reaction that puts heat into the risers, ensuring that they are last to cool. This helps with shrinkage.

  • @tonyhill8300
    @tonyhill8300 20 дней назад

    Why are the valves so expensive?

    • @TheMotorcycleForge
      @TheMotorcycleForge 20 дней назад

      @@tonyhill8300 Made of that lovely material Titanium 😍

  • @pauls.2526
    @pauls.2526 21 день назад

    Keep up the great work, Logan 😊

  • @jamesgarrard4361
    @jamesgarrard4361 21 день назад

    Hi Nice content ,an idea from experiance make some dummy valve seats in aluminium seat angles as follows intake 30/45/67( 1.2 mm 45deg )/35 /45 /75 (1.2mm 45 deg)throat id 0.88-0.9x vod exhaust 30/45 65 (1.4 mm 45 deg) throat id 0.86 x vod or try a 2mm rad from 45 into the throat seat material trojan from columbia materials 9% better thermal properties non toxic use 0.2 mm interferance with liquid nitrojen for the final instalation.

    • @TheMotorcycleForge
      @TheMotorcycleForge 21 день назад

      @jamesgarrard4361 Thanks James, that's some awesome information and the details I'm after. Will add all this to my book and give it a go. Cheers Logan

    • @jamesgarrard4361
      @jamesgarrard4361 21 день назад

      @@TheMotorcycleForge Hi logan No problem I have been involved in flow testing an ice development over 30 years and have modified more engines than I care to think about bikes cars and anything with a piston, I like the look of your head especially the valve to port angle ,this kind of design requires a slightly smaller throat diameter to retain good inertial filling so don't open the throats up Too much keep the intake around 88% of the valve od on intake and not more than 86 % on the exhaust as this port angle will serve excellent flow around the entire valve diameter, if you go larger it will ruin the potential cylinder filling, the port ID on intake should somewhat depend on the engine speed at which you plan to produce max torque and hp ,as a guide intake is around 85% of valve od and 88 on exhaust if your valve size choices are on point, ther are many bits to consider like intake port surface Finnish should have a rough finish Not polished!! Exhaust can be smooth, short side radious don't go mad leening it back without trial and testing, cloverleaf chaimber with as small a volume as possible no sharp edges leading into the combustion space don't sink the valve inside the combustion space 😉 Big area = a less heat efficient head ,injectors should have excellent atomisation a mist not large droplets . Maybe a surface discharge plug aswell but they are expensive, coil on plug !! Good luck buddy 👍

    • @TheMotorcycleForge
      @TheMotorcycleForge 20 дней назад

      @jamesgarrard4361 Awesome details, James! Yes, I'm sure my intake throat is around 88% from memory. I plan to rev this engine to 14, and ye, I'll tr to keep the combustion camber as small as possible. I was even thinking of ceramic coating the roof of the combustion chamber and exhaust ports to try to keep heat in the exhaust gasses. Yeah, I won't be polishing the intake. I'm probably going to leave around a 240-grit finish but haven't decided yet. Will have injectors later on, but the first run I plan to use a carb, so I'm not changing to many variables at once. Thank again, cheers Logan

  • @bigears4014
    @bigears4014 21 день назад

    By a cast-iron guide from a car and modify it , any engine repairer should have plenty

    • @TheMotorcycleForge
      @TheMotorcycleForge 21 день назад

      @bigears4014 I'll ask around. The R6 guides were actually pretty good price wise. It was the valves that will hurt the wallet

  • @noahdropkin1162
    @noahdropkin1162 21 день назад

    Can you just buy a whole R6 used head and steal the valves and valve guides from it?

    • @TheMotorcycleForge
      @TheMotorcycleForge 21 день назад

      @noahdropkin1162 One of my concerns is using second-hand parts. You don't know the history, and I have heard some bad stories with race R6's dropping valves. I think I'll just have to break open the piggy bank.

  • @thehydroblade
    @thehydroblade 21 день назад

    "Hot topping" is a new one on me. What did you pour there?

    • @TheMotorcycleForge
      @TheMotorcycleForge 21 день назад

      @thehydroblade A356 Aluminum. Yeah hot topping is good for keeping the feeders liquid till the head is solidified.

    • @thehydroblade
      @thehydroblade 20 дней назад

      @ what material do you use for the hot topping?

  • @thehydroblade
    @thehydroblade 21 день назад

    @8:00 you were literally playing with fire. Please put down a bed of sand when you pour. If any stray aluminium hits that concrete, you will enjoy a free trip to the ED. I have a half sheet of plywood with a 1x4 frame that holds a bag or two of play sand-makes all the difference for your safety!

  • @Noonenaught
    @Noonenaught 22 дня назад

    great stuff! really looking forward to seeing it running! is it not worth using some cheap standard valves for the first test runs? i have cut a lot of cheap aliexpress valves to length and welded high carbon tips with good success many times

    • @TheMotorcycleForge
      @TheMotorcycleForge 21 день назад

      @Noonenaught It has crossed my mind, but I'm quite hesitant using cheap Chinese parts as I have been hospitalized from them failing before. I have some used r6 valves, which I can use for mock up ect but I will be using the real thing for the running engine.

  • @17judd17
    @17judd17 22 дня назад

    Awesome work

  • @QuiltingJeri
    @QuiltingJeri 22 дня назад

    Sounds like a cool project. The guys over at thehomefoundry forum would enjoy it has well. Lots of casting info there. Back to catch up on the other videos.

  • @MrCreeper1O2
    @MrCreeper1O2 22 дня назад

    You can get tap followers to make sure you're square on your hole as you tap. If you just drilled the holes on the mill it should be set up perfectly for when you tap

    • @TheMotorcycleForge
      @TheMotorcycleForge 22 дня назад

      @@MrCreeper1O2 It has just been added to my ever growing list of engineering stuff I need 😅

  • @RW-kd4gxwhiteshaddow
    @RW-kd4gxwhiteshaddow 22 дня назад

    Cool

  • @OddsandEndsMachining
    @OddsandEndsMachining 22 дня назад

    Looking good

  • @georgedreisch2662
    @georgedreisch2662 22 дня назад

    Thinking it would be a good time to establish datums, top and bottom, for repeatability of xyz, through subsequent setups. I’m looking forward to the machine work yet to come. What are you looking to use for camshaft cores, or did you pattern it after the OEM? Are you going to run the cam journals directly on the cam bores or incorporate bearing shells? On my own effort, I’m aiming to increase valve lift to .4~.45, valve diameter, with a 88% throat, as that is the point where the the “choke point” switches from the valve curtain area, to the throat. My goal being to achieve / maintain maximum port energy, rather then losing it for going the typical route of larger valves. Looks good, so far, and thanks for sharing.

    • @TheMotorcycleForge
      @TheMotorcycleForge 22 дня назад

      @georgedreisch2662 Yes the datum points are definitely on my mind, thanks for the tip. Cam shafts will be made from scratch as well, chilled cast iron seems to be popular but thinking about using 4340 if it's possible. Straight on cam bores, not sure I'll have room for shells. Yep 88% throat is what I aimed for on the cad for the same reasons. I need to do some more research into cam profiles but I'd imagine a R6 profile would be a real decent starting point.

  • @martynclinton8092
    @martynclinton8092 22 дня назад

    Great series Cant wait for each one. Can i ask which other channels you follow?

    • @TheMotorcycleForge
      @TheMotorcycleForge 22 дня назад

      @martynclinton8092 thanks Marty, as for who I follow a few which are similar are. Two stroke stuffing, Rob Dahm, Alec Steele, This old Tony and another kiwi who does the same type of stuff. Ods and ends machining.

    • @martynclinton8092
      @martynclinton8092 22 дня назад

      Really inline with me then… 2strole stuffing Rob dahm Odds and ends 👍👍

  • @nicco87aus
    @nicco87aus 23 дня назад

    Bloody hell. Top shelf!

  • @KevinBan1
    @KevinBan1 23 дня назад

    What a fun journey, we'll done!!

    • @TheMotorcycleForge
      @TheMotorcycleForge 22 дня назад

      @@KevinBan1 Cheers Kevin

    • @KevinBan1
      @KevinBan1 22 дня назад

      @@TheMotorcycleForge You are welcome to use my flowbench anytime if you want. I know you want to do everything yourself, which is super cool and definitely how I roll too. But the offer is there, and I can share a few little tricks and traps in regard to flow data and what to look for and what to ignore etc and also cam material compatibility if you want.

    • @TheMotorcycleForge
      @TheMotorcycleForge 22 дня назад

      @KevinBan1 I will most likely take you up on that offer in the new year. I'm super busy between now and Christmas, so hopefully, I will get it machined and ready to flow soon.

  • @dan5her
    @dan5her 23 дня назад

    Hey man, flick Omar at xcite bikes an email, he's been able to help me get yam parts at a better price than local dealership before. Tell him about your channel and the series, he might be able to help you out. Tell him WA Daniel sent you

  • @GlenKimpton
    @GlenKimpton 24 дня назад

    Nice! I have a cylinder head i drew up in solid works years ago that i have always intended to do this with. Going through your vids now.... im gonna do it! Keen to see the f1 head articles you mentioned incase i can improve on the design first. Any chance tou can share a link?

    • @TheMotorcycleForge
      @TheMotorcycleForge 24 дня назад

      Yeah man go for it, its a lot to learn but super fun. Look up F1 v10 Cylinder head in google, its the first link on a site called F1 Technical.

  • @quesreal2552
    @quesreal2552 25 дней назад

    Have 2011 bmw f800r, how to tell if it still has the "original equipment " power reduction settings or not? Thanks

    • @TheMotorcycleForge
      @TheMotorcycleForge 25 дней назад

      @quesreal2552 It is bike specific, so it could be either a physical restriction in the intake or exhaust. A throttle limiting stop which can be removed. Or it could be in the map settings for the tune of the bike, which is a bit harder to remove.

    • @quesreal2552
      @quesreal2552 24 дня назад

      ​@@TheMotorcycleForgethanks for the information and for getting back to me. I have some research to do now, hope you have a great day

  • @340rps
    @340rps 26 дней назад

    You need to apply the brakes then release, then spin the wheel. I have dragging rear brake which is only slight but enough to make the rotor very hot. just can't find what is wrong.

    • @TheMotorcycleForge
      @TheMotorcycleForge 26 дней назад

      @340rps Have you serviced the caliper yet? Otherwise, your master cylinder may not be releasing, or your caliper may not be centered over the disk.

  • @mgtowlevel5293
    @mgtowlevel5293 26 дней назад

    Nice work!

  • @cristianrivera3646
    @cristianrivera3646 Месяц назад

    This is an inspiring channel I want to cast my own 2t crankcase, cylinders and heads, keep up the good work bro 🔥

    • @TheMotorcycleForge
      @TheMotorcycleForge Месяц назад

      @cristianrivera3646 Thanks Cristian, much appreciated. Go for it!, You can do anything!

  • @GregMacDougall-m3n
    @GregMacDougall-m3n Месяц назад

    I've heard the solution to some of your problems is to HEAT UP THE SAND CASTING First! Then there is not as much temperature shock between the 1,200 F Aluminum and the sand casting. i.o.w. A cold sand mold will shock cool the aluminum, causing problems.

    • @TheMotorcycleForge
      @TheMotorcycleForge Месяц назад

      @@GregMacDougall-m3n It was pre-heated to around 600 degrees C

    • @GregMacDougall-m3n
      @GregMacDougall-m3n Месяц назад

      In a college metal casting class, I remember being taught to put talcum powder in the mold first to make the release of the casting more ''Clean''@@TheMotorcycleForge

    • @TheMotorcycleForge
      @TheMotorcycleForge Месяц назад

      @GregMacDougall-m3n Yep, that's definitely a go-to for sand casting. It's not required for investment casting, though, as the investment is water soluble.

  • @naserahmed867
    @naserahmed867 Месяц назад

    When u have the 3d print ready put it in the investment and while it still didn’t cure put it in a vacuum chamber to suck the air out Try other designs that help the air escape easier and the machine it off

  • @stormer24
    @stormer24 Месяц назад

    Hamachi rocket 50, i like seeing shitty chinese cheap stuff made fast

  • @typicalcambieau-666
    @typicalcambieau-666 Месяц назад

    Keep up the great work bro, failure is only temporary but success is forever. You got this 🫶

    • @TheMotorcycleForge
      @TheMotorcycleForge Месяц назад

      @@typicalcambieau-666 That's a gr8 saying, will keep that in mind. Legend!

  • @GafferTapeIsSticky
    @GafferTapeIsSticky Месяц назад

    Would it be worth simplifying the mold? Maybe casting the timing cover as a separate piece then weld it on. That way you could focus on one bit at a time and its not 'all or nothing'. Best of luck!

    • @TheMotorcycleForge
      @TheMotorcycleForge Месяц назад

      @GafferTapeIsSticky I never thought of trying it that way. I'll see how I go with the next castings. They will most likely be some much easier parts like, barrel, cam caps ect. Definitely thinking of ways to simplify the mold to make life easier.