VW Golf 2 GTI 16V GEARBOX 020 Restoration - Part. 3
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- Опубликовано: 7 июн 2016
- VW Golf 2 GTI 16V GEARBOX 020 Restoration - Part. 3
This is a complete gearbox cleaning, sandblasting and rebuild:
-camshaft cleaning
Channel:- / @rallyvwgtikr
Video:- • VW Golf 2 GTI 16V GEAR...
Playlist:- • VW Golf 2 GTI 16V Engi...
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Please watch: "VW Golf 2 GTI 16V Restoration - Part. 1"
• VW Golf 2 GTI 16V Rest...
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Thank you! 
Авто/Мото
Nice video, congrats on the trans rebuild!
I noticed at 20:42 you have the 5th sync assembly sleeve upside down. The 5th sleeve inner splines are pointed on one side, flat on the other. You have the pointed side of the teeth facing up. This can cause difficulty selecting 5th gear. It isn't the end of the world, but if you notice 5th feels notchy at times, flipping that sleeve over will likely help.
I saw a few other things in the video if you're interested in a few comments regarding the 020 trans rebuild.
Bravo Remus.
Apreciez curajul si dedicarea ta pentru acest rebuild. Îmi amintești de tatăl meu care era in stare sa demonteze, repare si sa remonteze orice legat de un autovehicul cu minimum de scule, ca pe vremea aia de dinainte de 89. Si am moștenit asta de la el. El lucra la un Ford Taunus când eu eram un prunc si mă ținea lângă el să-i dau chei la mână. Păcat ca nu mai e in viață ca l-aș fi adus aici peste ocean sa mă ajute el acuma, se restaurez Golful meu.
Bravo încă odată!!!
Keep it up! Si arată lumii ca nu trebuie sa porți mănuși, sa ai un tripod sau scule fancy ca sa te bucuri de lucrarea mâinilor tale.
Tot respectul.
pourquoi il n'a pas montré comment extraire le synchro de la cinquiéme??????
Thanks man. It's a lot of work but it pays off at the end...seeing my dream come true.
Great vid, I have to build a box of my gti. I'll be using it this vid for reference.
You sure made hard work of this I built these for 4 years
ya amateurs, blind leading the blind.
thx for this video, I learned so much, I do it myself
You are welcome. Here is something for you : ruclips.net/video/aJwV8LPNaXg/видео.html
tip- you remove the selector first before cracking the 4th gear (12spline) bolt, then select gear 1 by a screwdriver inside the selector shaft hole where you removed the selector, and also select gear 5, the gears will not move either directions.
Ala vieja escuela pero ay extractores bue video
great array of songs xD
:) . Here is some videos you may like : ruclips.net/video/aJwV8LPNaXg/видео.html
Very Helpful , Thank You
you're welcome
if thinking this is helpful I feel sorry for u if u you assemble your own box using this video as reference. today if u can hold a spanner you can call yourself a mechanic.
здравствуйте, хотел бы спросить,коробка от машины точно такая же,но с первичного вала сцепление штока бежит масло,есть ли там сальник?
Да, есть. На первичном валу два сальника наружный (в корпусе коробки) и внутри вала.
هل الدائرة الكبيرة نجحت معك ولم ينزعو ؟؟؟ lacoron
21:22 do you have any tip to Change this on a gearbox in the car?
Do i need some special tool? It's stuck and it wont release
Hey, all the tools that i've user are in the video. Good luck on that 🤞👍
@@RallyvwGTIKR
Thanks for your answer! We drill some holes in it and widh a body screw and Crowbar it came lose :)
You blocked out the part where the 5th gear bolt was removed.
Can anyone that knows ffz gearboxes for golf mk1 help ke real quick
Шестерню пятой передачи не той стороной поставил. Будет туго включаться.
eu zic ca nu, am montat-o si merge :)
How you pull off the nut of the first gears that you have uncovered
insert a piece of aluminum or lead between gears, to block them. Unscrew the central key then right. 😊
Remove the selector assembly behind the 27mm selector cover. Reach in and manually select the reverse fork to engage reverse. With 5th gears exposed as in the video, simply push the sleeve down onto 5th to select it. When the trans is in 2 gears at once, it locks both shafts up to allow the 12mm XZN (12-point) 5th bolt to be removed. The bolt is installed to 111 ft-lbs, so it is quite tight. It is a one time use bolt per VW. If 5th or reverse is stripped out and won't select, then you would have to jam something soft into the 5th gears to bind them up, but this method can result in broken gear teeth so use caution when jamming the gears up with a foreign object. I like an old leather belt when I have to do it. I have more info and pics on the 020 trans on my site at www.BrokeVW.com
Just to offer a bit of novelty instead of the "blocked gear game," use an old clutch disk with a piece of flat steel welded to it so that the flat steel sits inside the starter hole. That will hold the mainshaft as you remove the 12-point screw. You'll get a lot less movement on the mainshaft this way and that pesky 5th gear screw will come out without having to use air. :)
Take the gear selector out and select reverse gear and 5 th gear together it will lock it up so you can undo it
have you heard of a tripod?
ok .thank's now my another question is the nut from the selector, is 6point big allen,
is 12 points big alen
Allen same as the heder bolt
Cómo puedo conseguir el tesorito que lleva dentro de la tapita
El resorte
The part I watched this video for is blacked out.. How did you remove that spline bolt from the 5th gear
if you notice on the main shaft there is a splined bolt, that is where you loosen the gear using a fine spline key. hope it helped. ps. notice from 20:20 the threads in the shaft. i will give you a good idea
Where is Part 1 and Part 2 ??? I looked on your channel and couldn't find them. Same thing for your KR engine build too. ;(
PART 2 ruclips.net/video/aJwV8LPNaXg/видео.html
PART 1 ruclips.net/video/L1XVhKiUuSQ/видео.html
THE CAR BODY IS ALMOST READY FOR PAINT, NEXT MONTH IS PROGRAMMED ( PART 4)
@@RallyvwGTIKR hello, do you have an update?
Que no existen mesas o banco de trabajo para hacer este tutorial que lo hacen en el suelo, lastima de video
Without the necessary tools and working on the floor ?
amateur, should stick to his day job, let qualified mechanics make video so we can learn properly.
I almost killed myself because of the music.
I almost killed myself watching a wanna be mechanic.
when will come part 4???
YES! Next part (4) is car body! :)
yeeeeeees
Soon :)
وساكيام علاه ماتويراهاش كي حلوها
Good video! But wear some gloves!!
Xavier Lemos 😊
maybe he use the money for the globes to eat, the same for the special tools that this work supouse to require according with fist world manuals, but in some contries you only require the need to eat to make thinks happen, I came looking this video cause I need to repair a GTI transmision with only a screw drivers and a pliers please note that the gentlenman in the video do the work with this only basic tools also note the diference beetween rich conolianist contries and the world mentality
Yeah getting splinters in your fingers is a b@#ch. I hate metal splinters in the fingertips or under the nails
@@davidalberto2711 if you nide I can show you ...I do this 1000 time
Whats the gearbox code?
020
real naai
Thank you
Es necesario, tanta propaganda, en fin, otro buen video arruinado por publicidad
Can you explain how you removed 5th gear this set up is like mine and all the forums are for a different set up and I unfortunately you cut that part out of your video
write an email address to send you :)
Take gear selector out and select 5th and reverse gear together
how is he going to explain to uhow to remove the fifth gear if he himself dont know how to.
Whats the point ? You cut off all the important parts