How to Make a Forged Carbon Fiber Engine Cover [DIY]

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  • Опубликовано: 29 дек 2022
  • #carbonfiber #forgedcarbon #enginecover
    How to Make a Forged Carbon Fiber Engine Cover [DIY]
    How to Make a Forged Carbon Fiber Parts
    Making Forged Carbon Fiber Engine Cover
    How to make a mold for carbon fiber
    How to make a fiberglass mold
    HANKUK CARBON
    Website : www.hankukcomposites.com
    Linkedin : / hankukcarbon
    RUclips : / hankukcarbon
    포지드 카본 엔진커버 만들기 [DIY]
    포지드 카본 파츠 만들기
    카본용 몰드 만들기
    FRP 몰드 만들기
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Комментарии • 288

  • @snapchat7293
    @snapchat7293 Год назад +54

    What a mission, this makes the $300 carbon cover look like a great deal

    • @dankcincy
      @dankcincy 8 месяцев назад +2

      It's more about the process than the part.
      Playing the long game bud.

    • @bl4ckde
      @bl4ckde 4 месяца назад

      The differece is that he can reproduce that cover with his form several times - so nothing for someone who wants to do it for one cover. You can simply overlaminate yours and vacuum it. Will do the same

  • @TqmmPl
    @TqmmPl Год назад +200

    I'm waiting when you'll start to make carbon body panels like fenders, hood, doors :D

  • @g45h96
    @g45h96 Год назад +44

    I like the idea of using carbon tow as just a surface layer on parts that don't need the strength of forged carbon. You get the look of forged carbon without the mold and workholding complexity, and also on a real carbon part.

    • @icehawk3442
      @icehawk3442 10 месяцев назад +3

      (Forged carbon is less strong than regular twills, it is just beneficial in cost for production, and offers more compatibility for awkward shapes especially on smaller parts. It's also lighter for the same volume so it's good for non-structural or partially-structural parts that don't need the extreme properties of regular CF)

    • @g45h96
      @g45h96 10 месяцев назад +3

      @@icehawk3442 forged carbon can be weaker or stronger than twill or weave, depending on use case and manufacturing. The randomly oriented strands are incredible for small, densely packed, complex shapes. Not so much for large, thin, or flat pieces, where the benefit of long, continuous fibers would be apparent. Forged carbon is made by throughly wetting the fibers, and curing under high pressures (some sort of mold and clamp system, usually. This squeezes excess resin out, and packs the fibers more tightly together. The purpose of resin is to transfer load from one fiber to the next. Therefore the less space between fibers, the less the strength of the resin comes into play, resulting in an overall stronger part. Tightly packed, randomly oriented fiber also significantly reduces the concern of delamination.

    • @Mortimusmoose
      @Mortimusmoose 7 месяцев назад

      You're talking about two different things. First there's the wet laminate version, (where you...as you say, wet out the fibers then clamp molds together) then there's the real stuff (SMC and BMC) that's made in a multiple piece mold, and is a prepreg system that is pressed together in a heated platen press. Even SMC/BMC is *almost* as strong as woven fiber (both prepreg). However, SMC and BMC are being used in structural automotive applications now as well. @@g45h96

  • @foesfly3047
    @foesfly3047 Год назад +62

    Your demonstration method is more effective than most and your video editing techniques make your tutorials more interesting and enjoyable.

    • @techtrip8942
      @techtrip8942 Год назад +2

      dont add stupid free music to these

    • @ae29productions
      @ae29productions Год назад

      ​@@techtrip8942 he could add slow background music like Carboncitizens they are made for automotive creaters to use for free

  • @graze2fnt733
    @graze2fnt733 Год назад +8

    진짜 열정과 노력, 재능까지...정말 멋져요!! 카본이 비싼데에는 다 이유가 있었군요!!

  • @mammoth-puppy3246
    @mammoth-puppy3246 Год назад +1

    I love watching it come to life when you spray the clear.

  • @Harrison6624
    @Harrison6624 8 месяцев назад +1

    This video just confirmed I'll save my time and buy one.

  • @rahdigga6031
    @rahdigga6031 Год назад +14

    You sir are a wizard. My only critique would have been to leave the embossed M and stripes in place but maybe it would have made the process more difficult. Still, great work.

    • @taylorjones5370
      @taylorjones5370 Год назад

      Naw its not really any harder all the same steps basically

  • @SirSlyBird
    @SirSlyBird 8 месяцев назад +1

    Beautiful. I'll be trying this method for the panels on my sled project. Love how you taped the tool and overlayed it with plastic instead of shoving the whole thing into a huge bag. thanks for sharing. 👍.

  • @Mrf0rtyfive
    @Mrf0rtyfive 9 месяцев назад +1

    Dude that was dope af!! Awesome! Thank you for giving me more tools to succeed once I’m outta prison!

  • @russellg7382
    @russellg7382 Год назад +10

    Beautiful! I want to do a bunch of stuff in my upcoming build but idk that I have the time or patience to do it. Looks incredible!

  • @vocks85
    @vocks85 Год назад +1

    Very happy to see you post again. It’s been a while. Can’t wait for the next one!

  • @TragicEndings
    @TragicEndings Год назад

    the most straight forward video I've come across

  • @pedgarage
    @pedgarage Год назад +15

    You should use transparent gelcoat as first layer, it will save you the process of giving one hand of epoxy at the end

  • @danboyes7477
    @danboyes7477 Год назад +2

    Fantastic work, as always, well done 👍

  • @tonn333
    @tonn333 11 месяцев назад +2

    What is the weight difference??? Why not show how it looks on the engine compared to stock?

  • @drz7787
    @drz7787 Год назад +1

    진짜 정성이 대단합니다!!!

  • @kramer26
    @kramer26 Год назад +5

    I've used this method a lot and still getting used to it... nice piece, would have been good to see it fitted on the actual car.

  • @zolkazoombalambooska8901
    @zolkazoombalambooska8901 Год назад

    beautiful and wholesome tutorial.

  • @toshizou3104
    @toshizou3104 Год назад

    本当に凄い! 素晴らしい技術とセンス! 尊敬しかない。

  • @Resqueda01
    @Resqueda01 Год назад

    Amazing job buddy! Looks great

  • @therealjoshtodd
    @therealjoshtodd Год назад

    that's dedication dude. very impressive

  • @minipineapple45
    @minipineapple45 Год назад

    the king has blessed us with more content, all hail the king!!!

  • @curlsalot91
    @curlsalot91 Год назад

    Finally someone understood how to edit!!
    Great skills overall tho.
    Keep following what you love.
    Thanks for this Vid!

  • @user-jx2ov7gc5v
    @user-jx2ov7gc5v Год назад

    오랫만에 올리셨네요~~👍👍👍👍👍

  • @compspace
    @compspace Год назад +2

    great work, really enjoyed it :)

  • @sttng3.3r_68
    @sttng3.3r_68 Год назад

    Oh wow, I've been taking CF for granted. What a journey 👏 So glad there are ppl like you out there but I'm gonna have to just cough up the money instead lol it's faster 😆

  • @MRKchallenger
    @MRKchallenger Год назад +1

    Oh c'mon Mr! We need more of your masterpieces on video! More! 😀

  • @vinipess
    @vinipess Год назад +1

    Beautiful work

  • @stefanwunderlich9880
    @stefanwunderlich9880 Год назад

    Endlich mal wieder ein Video ❤

  • @user-zb1rj7pw3y
    @user-zb1rj7pw3y Год назад +4

    와 미쳤다 나도 대학다닐동안 혼자서 거푸집 만들려고 노력했는데 진짜 디테일이 미쳤다 난 저런 작업 방법은 생각도 못했어 미쳤다

    • @Key195cm
      @Key195cm Год назад +1

      이분영상보면 시행착오가 많아서 ㅋㅋ

  • @nixadroneguy6319
    @nixadroneguy6319 Год назад

    That's beautiful!

  • @temyraverdana6421
    @temyraverdana6421 Год назад

    WOW, amazing job!

  • @8000khids
    @8000khids 3 месяца назад

    Amazing workmanship, I dip my hat to you sir

  • @sayitekici7430
    @sayitekici7430 Год назад

    Im in love with your channel
    I love carbon fiber so much that i can make all what i have in carbon fiber e.g. all of my car parts that are removable

  • @rush_g70
    @rush_g70 Год назад

    오랜만에 영상 좋아요!! 👍

  • @Nanan00
    @Nanan00 Год назад +24

    Not sure if you have had a chance to use one but the oscillating multi-tools from Dewalt etc. work wonders at cutting fiberglass and carbon fiber and kick up a ton less dust than the grinder and cutoff wheels.
    I have not done a forged carbon project yet, this makes me want to give it a shot.

    • @renny_composites
      @renny_composites Год назад +1

      I dont think there is any difference in cutting normal Cabon Fiber or Forged Carbon.

    • @moriwaki80
      @moriwaki80 Год назад

      Yeah agree, I use one of those tools and a water spray to keep dust down.

  • @chrikimck
    @chrikimck Год назад

    영상.기다렸습니다😊

  • @Dekpk90
    @Dekpk90 Год назад

    차에 껴있는거도 보고 싶은데 아쉽습니다 ㅎㅎㅎ 역시 대단하세요

  • @user-gm2jl5ep1l
    @user-gm2jl5ep1l Год назад

    점 점 더 기술력이 상당해지네요 ㄷㄷ

  • @Vas1984
    @Vas1984 Год назад

    Looks amazing. Huge effort though

  • @princetonaudio
    @princetonaudio Год назад

    thank you so much!!

  • @user-jc8bq5eb6s
    @user-jc8bq5eb6s Год назад +2

    Ну наконец то ,я уже соскучился за видео роликами ! Как всегда в своем духе с юмором ))) ,приятно смотреть и поучительно 👋👍

    • @user-hw4kr3ec5q
      @user-hw4kr3ec5q Год назад

      Вроде и без слов, а улабнуть заставляет)))))

    • @user-jc8bq5eb6s
      @user-jc8bq5eb6s Год назад

      @@user-hw4kr3ec5q Ну да это точно . У него такой своеобразный юмор))) ,я всегда прикалываюсь с его видео . Молодец . Вообще у него там много приколов в роликах .

    • @artiomdavidov2138
      @artiomdavidov2138 Год назад

      @@user-jc8bq5eb6s единственное не хватает салфеток анимешных))

    • @user-jc8bq5eb6s
      @user-jc8bq5eb6s Год назад

      @@artiomdavidov2138 Это точно ))

  • @vicentiuolaru3815
    @vicentiuolaru3815 Год назад

    Good job. Amazing!!!

  • @ACupOfDuck
    @ACupOfDuck Год назад

    This is pure po0rn! So satisfying to watch!
    Can't wait for you to make widener for your car!

  • @nato_otan1949
    @nato_otan1949 Год назад

    дуже крто! дивився на роботу американців то просто жесть)) ти чувак профі!

  • @oh5148
    @oh5148 Год назад

    Awesome I’m working on a carbon fiber roof for a Polaris RZR

  • @Thedjcodeman
    @Thedjcodeman 11 месяцев назад

    love it, great video

  • @swave7585
    @swave7585 Год назад

    Learning fusion360 comes in clutch when making cf parts for sure.

  • @thealternativefactor6694
    @thealternativefactor6694 Год назад +1

    Amazing job. I see why real CF parts are so expensive....time and labor.

  • @Vusseyv
    @Vusseyv Год назад

    Awesome job

  • @festerartix
    @festerartix 6 месяцев назад

    I love the CAD construction part most. Clicking sound remembers me to my own construction in CAD - also could be Sound of playing Diablo 2

  • @sajidmohammad3190
    @sajidmohammad3190 24 дня назад

    Fantastic!

  • @elvolad
    @elvolad Год назад

    you are so sharp

  • @jeanfrancoispoivre4438
    @jeanfrancoispoivre4438 Год назад

    Super top ta pièce en carbone 🙏

  • @ivanplus_
    @ivanplus_ Год назад +2

    О да мужик!! Я понимаю эту боль, когда не отходит жертвенная ткань. Настрадался я с ней. Теперь использую перфорированную пленку, отходит шикарно!!

  • @artongashi6206
    @artongashi6206 Год назад

    Very nice job..

  • @GG-MUSIC418
    @GG-MUSIC418 Год назад

    fantastic job! what kind of carbon fiber weaves do you use?

  • @HANZLIM_MARKETING
    @HANZLIM_MARKETING Год назад

    Omg thats allllooooot of work 😱😱😱

  • @PowBamZing
    @PowBamZing Год назад

    This is amazing. Makes me want to give it a go. Can you use the mold a second or third time?

  • @thediddly
    @thediddly Год назад

    My god this channel is slap happy

  • @evilfish456
    @evilfish456 Год назад

    Awesome!

  • @316i8
    @316i8 Год назад +3

    First of all : it's amazing. I ve subscribed and watch a lot of video of this kind, because i'm drawing plans for a custom model. It has a lot of small-size parts, like the one in this video.
    Here is my question : What kind of syringe are you using ? Looks like some special-clothes bag vaccum. I was considering buying a electrical vaccum pump but your solutions seems to work very well. What negative pressure can you achieve with this syringe ? I can't see the figures on the gauge.
    Thank You and keep it up !

  • @cpd7809
    @cpd7809 Год назад

    Wow wow wow 🎉🎉🎉😮😮😮 the best !!!!!!!

  • @leobats14
    @leobats14 Год назад

    incredible.

  • @dannybellew9557
    @dannybellew9557 Год назад

    Hi m8, thanks for sharing this, I love a DIY project, plus I own a BMW 430d, so might have a go at this.
    Question: can you not just coat the existing cover in carbon and leave it at that, instead of creating a mould, etc? Or will the carbon come away from the plastic over time?
    Thanks!

  • @black.pandora
    @black.pandora Год назад

    Good work bro...nice...

  • @BCCFERMBIZ
    @BCCFERMBIZ Год назад

    Wow, I would love to do this to my airbox and cover for my Mercedes-Benz.

  • @Boubson
    @Boubson Год назад

    All this work for an "always hidden" engine cover... so beautiful anyway.

  • @krystiankalinowski6757
    @krystiankalinowski6757 Год назад +1

    Can you please post the weight comparison of the final part and the plastic original?

  • @dhanashishwarpersadcarbonIsh
    @dhanashishwarpersadcarbonIsh Год назад

    Awesome 👌

  • @jorickver
    @jorickver Год назад

    How you manage not to mess up your floor is beyond me

  • @Cinemaaereo
    @Cinemaaereo Год назад

    Whyyyyyy god a Manual vacuum Pump?!?! ahahahahahaha
    EXCELENT job!

  • @airaime313
    @airaime313 4 месяца назад

    Beau travail ! 🇨🇵😎👍

  • @garydeandeery
    @garydeandeery Год назад +1

    Brilliant job. Iv done lots of parts aswell. Like skinning and vacuum bag to this Lots of work but looks good
    I did a coffee table too

    • @BB-pf2cs
      @BB-pf2cs 11 месяцев назад

      When you did the table did you use a vacuum or just brush and roller? How'd it come up?

  • @LanzHD
    @LanzHD Год назад

    Amazing!! Looks complicated af thi

  • @jeremyhernandez7450
    @jeremyhernandez7450 Год назад

    Fantastic work, now where can I get a bucket of chopped carbon like yours?

  • @user-bb2ew2xw4s
    @user-bb2ew2xw4s Год назад

    대단하네.

  • @viajando-con-edgar
    @viajando-con-edgar Год назад

    Exelente trabajo

  • @hotboyracing
    @hotboyracing Год назад

    Hey great video, I have some small body pannels for rc cars I wanna have done in forged carbon fiber how would you go about smaller molds?

  • @AndersQ
    @AndersQ Год назад +3

    Awesome job, as always. Wondering what part of this did you find to be the most difficult?

    • @izmepablo
      @izmepablo Год назад +3

      Cleaning up the mess.

    • @BB-pf2cs
      @BB-pf2cs 11 месяцев назад

      That grinding inside 😂

  • @JCnordic2983
    @JCnordic2983 7 месяцев назад

    Looking gd my friend!

  • @Death_Knightmare
    @Death_Knightmare Год назад +1

    오랜ㅇ산에 영상올라왓네요.

  • @FsprJM
    @FsprJM Год назад +1

    금손 ㄷㄷㄷ

  • @SpiritTracks95
    @SpiritTracks95 Год назад

    Amazing work!! Could u please share the 3d print files?🥰

  • @quodn3638
    @quodn3638 Год назад

    Amazing

  • @nz5503
    @nz5503 4 месяца назад

    Brilliant, how much work you need to do simple panel. Always it looks much easier than in real life. Thx

  • @suxfall9530
    @suxfall9530 10 месяцев назад

    amazing

  • @dirkapel2708
    @dirkapel2708 9 месяцев назад +1

    Bei dem Aufwand wird die Abdeckung teurer als das Auto ❕🇩🇪

  • @texasermd1
    @texasermd1 11 месяцев назад

    Very nice final result but what about showing it installed on the car? 👍👍

  • @NeverStopRc
    @NeverStopRc Год назад

    카본은 정말 정성이;;;

  • @user-ol3pu8hg9j
    @user-ol3pu8hg9j Год назад

    형 살아있었구나

  • @ProjectCarTV
    @ProjectCarTV Год назад +1

    How many hours was the process from start to finish with this?

  • @hindu202
    @hindu202 Год назад

    Do mines next!!

  • @nutmodify
    @nutmodify Год назад

    Finallyy!!

  • @josiahjalowiec4203
    @josiahjalowiec4203 Год назад

    It's absolutely beautiful!
    But is that worth it?

  • @Christopher42769
    @Christopher42769 Год назад

    안녕하세요! 포지드 카본에 일반 카본천 추가해서 적층하셨던데, 포지드 카본으로만 2세겹 정도 두께로 적층하면 문제되는게 있을까요?

  • @user-ng2zp3yy6c
    @user-ng2zp3yy6c Год назад

    Здравствуйте. Очень красивое изделие. Подскажите пожалуйста какой Вы используете клей в конце видео для склеивания композитных деталей между собой.

  • @gerardpf2616
    @gerardpf2616 Год назад +1

    What's PVA that u applied 3 times?

  • @damag0chi.
    @damag0chi. Месяц назад

    열에 의한 수축또는 변형에 대한 부분이 궁금합니다