Process of Making Screws - Japanese Factory Producing 400,000 Screws per Day ねじ工房 浅井製作所
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- Опубликовано: 29 дек 2022
- Company: 有限会社浅井製作所
Product Detail: nejikouba.com/k/koubou.htm
#process #making #factory #screws #manufacturing #ねじ #工場 #モノづくり
#TheProcess #プロセス #メイキング#ザメイキング #TheMaking #process 
Хобби
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Very skilled man, after that many years still got all his fingers. Impressive
Trueeeeee, in this line of work, that many years is almost guaranty you will loose something
@@1EpicMusic I worked in a somewhat comparable environment for about 4 years.
I have 2 cuts that was stopped when the cutting edge of the tool hit the bone.
Only reason my fingers are still there is because the tool wasnt locked to the machine yet, i was in the proces of installing that particular tool and it was only the weight of the tool+gravity itself that did the cutting.
Id lost 2 fingers IF the tools had been active in the machine.
Yes. Its VERY easy to lose at least a limp of a finger. I think we had like 1 in 5 employed whod lost something ranging from permanent loss of a fingernail to more than 3 fingers gone on right hand.
The more severe didnt only loose their fingers. theyd loose fingers AND job.
God bless universal healthcare
President seemore skinner is a one man band!
Helps to use your brain and be aware of what you're doing 😂
As a machist for 10 years, this man is Extremely impressive!
I love the way he treat his tools, so respectfully. Not causing any noise or making a mess.
The west needs to learn certain things from these people.
@drunkenkurwyjew666 what
He would have to make everything as well oil'd as possible and any issues proactively fixed. Being a one man operation he'd have no choice. But being Japanese, even if there were a hundred other worker I'm sure he would still do the same. The national pass time is near perfection.. every day. Amazing people. Huge respect for their culture of excellence in all things.
He would have to make everything as well oil'd as possible and any issues proactively fixed. Being a one man operation he'd have no choice. But being Japanese, even if there were a hundred other worker I'm sure he would still do the same. The national pass time is near perfection.. every day. Amazing people. Huge respect for their culture of excellence in all things.
@@chrismofer man had a stroke
This video is the embodiment of post WWII Japanese engineering, Culture, Precision, Incremental improvement, quality. Just perfect!
Theres a reason the rest of the world adopted the toyota manufacturing style,
Человек работает на пределе возможностей. Не верю, что на самом деле он все делает один и так каждый день.
Just like the US used to be before workers decided they wanted to be paid more than doctors. The US workers priced themselves right out of the market.
How is using antiquated equipment considered "incremental improvement"? Where did you see quality end products in this video? What precision? I didn't see him measure anything...
@@mikepatterson5349 He is talking about Kaizen you melon.
Love the way he tweaks everything as he goes. It's like he's playing an instrument.
I could listen to those machines all day long, Thats music to my ears
That's quite heavy lifting and fast pace for an old man. Respect. And he's kind of lonely there...
This dude has zero bullshit running through his system...you couldn’t lie to him without him knowing. That is a primed and refined human being
I can not get enough of watching Japanese videos. How they are so focused on doing everything with such reverence and perfection. Such dedication for even the most mundane of tasks. Polite and respectful are words that seem inadequate to describe how they conduct themselves. For such a small island civilisation they have a made a huge contribution to the world, achieved without pretence or complaint. Hard working, industrious, innovative and loyal. I've tried to emulate the Japanese life style
and mindset numerous times over the years and everytime failing miserably. One day I hope to visit the islands and experience how they live first hand, maybe even get to see my favorite band " Babymetal "
Cool video, industrious man. Would be a lot better if you showed a before and after of each step, i.e. one machine must cut the wire to length, another will stamp out heads, another will cut the thread, another polishes, each of these steps deserves a quick before and after. And, of course, at the end where he looks at his finished screw, I want to see it too! As the documentarian it's your job to ask for an example screw at each step so you can make insert shots like that.
I was thinking the same thing! But I guess " How it's made " will have to do. Still, it's a cool video.
Much better for who Stealer of Secrets?
@@thefarcenteristhepartyyoun4787 modern screws have been around since the 1400s bro
400,000 screws a day not 40,000
I used to run headers. The operations of cutting wire and heading the cut-off is in one machine. The wire is typically. 0005-.001 inches smaller than the finished shank diameter. Every cut-off is struck twice. The first blow is sn upset. Most often it's conical in shape to control the metal's grain flow.
So wire is fed into the machine it hits a eire stop then a cutter/transfer mechanism cuts the wire and moves the cut-off in front of the die where the upset pushes it in. I've worked it commercial operations like a foreman in the fasteners Dept at Leviton manufacturing in Warwick RI, they closed the plant yrs sgo but they eere running up to 32m parts prr week. I worked for a small aerospace manufacturer to get 250k in a week was good. Aerospace was rewarding... I have parts on Mars.
Anyone that walks around with a micrometer on their belt is a hero to me.
I am a former tool maker. I also carried a 5R scale and a watchmaker's loupe because I couldn't get the micrometer into a lot of places but I could read the scale within .003" and fit things from there.
I guess the saying, "Heroes don't wear capes", should be "Heroes wear micrometers"?
Level of happiness of the worker : probably 10/10
I'm perplexed..
This man lives and breathes this equipment. He knows what's going on with everything, just by the sound! 👍😁👍
Трудяга. Уважаю. Нам бы такого Президента...
Тебе саморезов в стране нехватает?
This mans my hero.
I'm looking forward to watching this video but before I do i'd just like to say what a pleasure it is to read the comments written in different languages from different parts of the world and all polite and positive. With the net bringing the many horrors of the world into our weary awareness it's a tonic to watch this kind of video and read these kinds of comments.
What a hard working, industrious man He is. I hope He earns a fortune for His labours and retires very happy.
What a wonderful video! I absolutely loved that he was the only one working there and kept an eye on each machines progress.
Bless this hard working man, never stops.
Unfortunately that hardworking man will one day need to either hire employees or shut down, and that day could come anytime at his age. I realize that the income from 400,000 screws per day would be far too little to cover the cost of even one employee but perhaps a really good helper could double the production and keep the place going after the current owner packs it in. Just a thought.
@@rayray8687 Yep , why do you think he has a video camera in the workshop, the bills are catching up, and he needs money to expand.
@@mrmrmrcaf7801: Haha yes, that video camera follows him all over the shop and does editing as well! Very clever. I wonder what he’d do if 2 of his 20 machines jammed at the same time? I mean, he’d be screwed…lolololol.
How do you know this?
自動化されててメカニックでカッコいいけど半自動のとこで職人ぽさもあって渋過ぎる
小ネジのみに絞り込み、機械でできる圧造加工、転造加工に特化してるからこれだけの機械を動かすことができるのですね。ある意味、すごく合理的で効率的な生産体制だと思います。ＨＰを見ると3Sも5Sやってないとありましたが、かなりきれいに整理、整備、整頓されているように見えました。日本は浅野製作所さんのような中小企業が支えているのをあらためて感じました。
" Senti novamente que o Japão é apoiado por pequenas e médias empresas como a Asano Seisakusho. " * 1941 kiyose * Parabéns apoiar as empresas crescem Nossa, essa empresa tem 54 anos ?
@@wagnerfelix2100 ⁹,z⁹9j vazado fzqb9com bem⁰ xx8888999998909099⁹⁹yyu9c888 bem 0Faturas com 09 ⁸90y xodó 99c c c c c pix pg ⁹8⁹ 8tgj⁹⁹0⁸oferta a Gomez Humm ⁹09da me ⁹0de book tudo que Gigi
Very fit man with lots of physical movement in the day
I only saw him working for about 6 minutes. Is that lots of physical movement in Japan?
He is as automated as his machines.
Non c'è paragone con noi da questa parte dell'emisfero, RISPETTO per questo UMILE signore!
Complimenti e auguri per tutto!!!
Dalla Svizzera, con ammirazione!!
One very hard working man. The video doesn't show just how noisy the shop will be. Also, the oil smell, a smell like no other. I used Waterbury doubled heading machines, ive no idea what these are. Even loading the coils was exacly the same, although we had overhead cranes for the larger coils. I'm assuming these are 1/8 or small screws and Philips as they are headed and rolled. Strangely no heat treatment shown, but i bet he did that as well. What a man.
Japan is actualy till today a big player in screw presses. Greatings from a german toolmaker ^^We mostly have Hilgeland overher,Some nationals and nakasimata(i am not sure if it is the rigth spelling) are also seen in the area.
I didn't see bins of chips, so these are all swaged heads with rolled threads. They're probably plenty hard from being worked cold. Countersunk Phillips screws of the size I see included with most hinge and deadbolt hardware. Usually they're put in wood, so its not really needed. (I take that back I did see some panheads at the beginning so definitely for sheetmetal and those >would< need treatment.)
@@bosanaz2010 yes nationals
The way he moved that steel cable around was very impressive on it's own and then there's the rest of it.
毎回のメンテナンスが大変だろうけれど、観ていてすごかったし面白かった👍✨✨
Amazing initiative. If we had people like him everywhere the world would be a better place.
A true master of his trade and a business man as well, completing the circle. Amazing
同じ製造業だからか…
連休最終日に観ると不思議と頭が仕事モードになれる😅
Ciekawe spostrzeżenie. Wydaje mi się, że dziadek zaczął, ojciec rozwijał a syn korzysta. Czy cały zakład, to dzieło jednego człowieka, pokazanego w filmie?
No mess. No filth. No dirt floors. No clapped out machines. No sandals or pajamas. Actual precision.
Are you paying attention Pakistan and India?
Класс !!! Неоднократно попадал на подобные производства у нас ! 👌
Сравнить -- безумно интиресно !!!👍🖐️🙏🔥🌿
Даже на перчатках экономит.
Very impressive trade. We all should learn quality workmanship
Have you inspected his product before? How were they different from the competition?
Thi video is art and the man portrit in it a legend.
Thank you!
i think only disciplined and precise people as asians can do things so perfect on such well maintained machines with such pietism
Perfect? I haven't bought these before to check. Have you?
Пустопорожний ролик о дедушке "стахановце", экипированном как ковбой и работающем "на износ" - дай Бог ему здоровья ! О том же, как делаются шурупы - НИЧЕГО !
Там стоит станок типа швейная машинка 50-х годов прошлого века.... НА такую тонкую проволоку хватает усилия для рубки и штамповки. Я такие еще пацаном в 1975 году на заводе дорожных машин видел... винты 2-3-4 делали. На 5-6 уже мощнее шли. В принципе, дедушке хватает сил не торопясь бухточки подкатывать. Ну и станочков нафиг столько ставить... но видимо здоровья хватает. На 3-4 станках работать, и можно кушать, курить и кино смотреть время останется.
💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩💩
Trabalhei por 20 anos em fábrica de parafusos e porcas aqui em Minas Gerais. Sem falsa modestia fui monitor de treinamento em prensas de estampagem de parafusos, onde ensinava a teoria juntamente com a prática. A única coisa que lamento foi ter afetado minha audição porque na época não era exigido o uso do protetor auricular pois, o ruido era muito alto. E diga de passagem,as maquinas eram bem modernas com uma capacidade muito grande de produção. Abraço daqui do Brasil.
E tinha gente que não dava conta de regular direito 6 dúzia de maquinas, triste quando tem gente que não está nem ai para a qualidade do trabalho . . .
你好，我是来自中国的螺丝技术人员
What a joy to watch this gentleman at work.
Beautiful filming skills 🎥
In an Industrial able environment, many workers prefer for this types of work, it is meticulous weighing and sorting the ingredients that is designed for excellence. Very good Japan. PLDT SME Nation....
Оптимизация. Один в поле воин. Небось и снимал сам себя (без оператора)))) типа посмотрите ребята как тяжело, хоть бы кто пришёл помог)))
As an automation engineer working for an aerospace company i get he saves costs by working it all himself and retrofitting probably is out of the question but you could make stuff way more compact and less of a pain to handle for not that much money.
I think this film is amazing one man and his machines he knows them inside out thanks
Such a privilege to watch.
1人で40万個😮❗️すごい…
小さいネジでも、この動画みたら大切にしなくては…と思いました。
とても興味深く面白かったです!！
Very interesting Channel, Thanks for sharing this with us. Keep making more videos.
Greetings from Norway
The magic is that this is Kaizen in his perfect perfection 😊 one man produces and administer everything and that with machines from the 1960th. That is Japanese Lean manufacturing and managing I love to see his passion. Not this American or European styled over-managed profit greedy investors thing 🙏✌️👍🏻
What part of the video implicitly or explicitly indicates that he is continuously improving his product/activity? It looks to me like he might be using the same old equipment from yesteryear...
何時もお世話になっています、我々には無くてはならない大事なビスです
コレからもどうぞ宜しくお願いします。
PARABÉNS, fantástico seu trabalho, suas máquinas são incríveis, se precisar de um ajudante me avisa!!!!
This is just beautiful
Всё что нам смогли показать - это крутящийся барабан и как мужик смотрит в лупу.
He's a real worker
I know the "one man army" but this is a "one man factory" great job !
Very interesting video. Doing that type of work alone for so many years is like he is dancing with his machines. Would have liked to see more of the process. Short video and some footage was shown twice. Makes one want for more.
How many years has he been doing it? The video didn't say.
この人凄い。
Covid proof job right there! here we go down the rabbit hole of japanese manufacturing.
Вопросы. Зачем он в маске? Зачем опускает руки в центрифугу? А вообще клёво)) Умахивается наверное чувак за день так, что спит без задних ног))
Так вот они какие, японские роботы.
Nice💫⭐️💫
Enough youtube for today
Thanks youtube suggestions
This man needs employees and successors. When this man goes the factory goes to I fear.
too
and you are correct.
The CFO or COO might take the role of CEO that he has and keep it going?
各製造音が可愛い❤
Long live to him.👏
圧造で使ってる機械って50年くらい前の物だからすごい、オーバーホールしてるのかな。ネジの一本でも混入してたらクレームくる仕事だから丁寧にやって行かないと行けないけど、それで圧造と転造やってるのすごい！
Pas un rigolo à travailler seul à son âge, total respect to him.
No entiendo Japones, pero si entiendo que lo que esta haciendo es trabajar a un ritmo alto sostenido, mis felicitaciones por el profesionalismo que demuestra.
Saludos desde Argentina 🇦🇷🇦🇷🇦🇷👏👏👏💪
What a legend , works all alone
It could be that no one wants to work with him, because he's an ass?
beautiful screws, that's it
Great video, it shows everything exept how the actual screws are actually made... at least we have learned how they are polished... sort of...
Когда он стал смотреть через лупу, я понял что это Япония. Привет из России !
Muito bom !
I enjoy watching how things are made. You can tell he is a master of his craft.
Awesome!!
Lo felicito maestro de los maestro saludo desde Argentina muchas felicitaciones
11 7
1 kilku iluuu) ku
Los japoneses son unos maestros de la tecnología
製造業の基幹部品のネジ製造が、三ちゃん企業が支えてる最たる動画ですね。最先端の製品も、このネジが無いと造れない。いつまでも廃れないで欲しいと思います。
ты просто мастер!!класс!!
すごい😮
Old school no gloves.. and how He check the Wire with his thumb. He is a real master.
C'est vraiment fascinant de voir le fonctionnement de tout ces machines
Very nice
ビス製造の料理している様に見えます。凄いですねぇー
"The perfect blossom is a rare thing. You could spend your life looking for one, and it would not be a wasted life"
Благодарю за Правду Жизни!!!!! Очень интересная и полезная информация!!!!!
эТО МОГУТ ТОЛЬКО ЯПОНЦЫ! тАКОЙ ТЕМП БЕЗУМЕН! НО ВСЕЖ ЭТОТ МУЖИК ДОСТОИН УВАЖЕНИЯ!
Man and machines, not men as machines.
I hope there will still place for professionist like him in the future.
Why would you hope the future entails toiling behind machines?
@@mikepatterson5349 Because people here in Germany and in north Italy are loosing their jobs because of automation.
A completely new scenario is coming: workers will be no more necessary to make products, this will reduce their importance in the society.
On the long term many people will live only with the subsidies from the government and this will increase their vulnerability as social layer of our society.
А где помошники?Чиновники разрешающие,инспектирующие ,контролирующие.Силовики охраняющие и отжимающие?Разве можно так работать?
Esse senhor é um exemplo de homem 💪💪🇧🇷
Джентельмен не может быть мужчиной. Джентельмен это дамский угодник, то есть мягкий мужчина.
???????
He's probably had 2 weeks holidays in the last 30 years.
Hard working man.
✨marvellous ✨…🤗
He is realy hard working man.
اخلصوا فى عملهم واحبوه فتفوقوا ونجحوا برافو
I imagine him checking and hand finishing every single screw before he put it inside handmade box.
I hope this company has a young lad or lady learning this job, would be a shame to not pass on this business to the next generation.
很厉害的社长
It must get lonely being the only employee at the screw factory. Maybe he'll take on an apprentice someday.
1) Директор какой то черт, никого не берет на работу. Возможно есть на это причины. 2) Так и не понял, как нарезается режущая часть на саморез.
team man . he was great
Impressive.
This makes me want to play satisfactory again but also not really because it takes so much time