Reviving Our Rusty Old Chassis Cab | DIY Camper Truck Conversion

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  • Опубликовано: 13 окт 2024
  • S01E12
    We're back on the truck this episode and it's finally time to uncover and assess the hidden rust on our camper truck conversion project and make a plan to tackle the damage! Just how bad can it be?
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    We're Pete and Hayley, a dynamic husband and wife team from the south of the UK, embarking on an exhilarating journey toward self-sufficiency and off-grid living! Our first adventure? Transforming our vintage Mercedes 7.5 tonne lorry into a cosy live-in truck camper!
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Комментарии • 308

  • @excossack
    @excossack 2 дня назад +42

    I am guessing the orange siren is a reverse beeper?

  • @King_of_the_End
    @King_of_the_End 2 дня назад +15

    while you have easy access before you start building the "Box" on the chassis i would recommend relocating the air tanks to in between the chassis rails then you can use the exterior to build storage and/or water tanks

    • @AlexVonCrank
      @AlexVonCrank 2 дня назад +1

      @King_of_the_End good thinking, Batman!

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      That’s an interesting idea. Definitely going to look into it. Not sure if there’s enough room because of the drive shaft

    • @StanleyFranklin-fw5wb
      @StanleyFranklin-fw5wb 2 дня назад

      ?

    • @shaunfincham9431
      @shaunfincham9431 15 часов назад

      Mount the tanks between the rails of the chassis is a good move as it will free up loads of room for storage. You would have to mount them facing front to back not across the rails so you can clear the prop shaft and gearbox etc. great work both of you well done so far, Hayley love the tea station by the way ❤

  • @petefranghis738
    @petefranghis738 2 дня назад +8

    With the domed rivets, the best approach is to grind off flush with the chassis and then punch then out with the air chisel. when you smash with a hammer all you do is spread the metal of the rivet and make it harder to get out.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Yes I think I’ve learnt this the hard way 😅 thanks for the tips.

    • @richard3004
      @richard3004 2 дня назад

      @@RoadToOffGridwas about to suggest the same thing because if it slightly protrudes each hit just spreads it making harder to remove.

  • @marcusd2380
    @marcusd2380 2 дня назад +13

    Hi folks. The trucks a bit cleaner now. That chassis cross remember u removed from the back is a key part of the structure. You should put it back in as it is there to keep the chassis square and true. Show ever cut the left hand side of it really shouldn’t have. Find a local truck parts shop and they will get all the bits u need like bushes etc and brake pipes. Also all the wiring on the chassis will be colour coded. Ie a red wire with a white tracer of white line a long it will be side lights. U couod get a wiring diagram for that lorry or just merc as all the codes will be standard. There’s a good video on RUclips this week of someone visiting a motor home factor in the use. Very informative on how they build them. And yep they do all the flooring with steel sections and the sides with aluminium. Steel in the floor to keep the center of gravity low to the ground. A bit of low down weight make it more drive able. You both are making progress which is mighty

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +4

      Thanks for the good tips! We only took off the cross member to repair it then it’ll go back on. 😁👍

  • @prowler2358
    @prowler2358 День назад +1

    We had a small fleet of these trucks back in the early 90's at a company i worked for in the workshop, brilliant trucks if looked after, none had any issues other than routine services and usual stuff worn out over time, nice to work on, nice to drive and nice to look after in the fleet, they are all 24V electrics with a dropper in the cab for the 12V stuff, rust was the only real issue, cab doors, around the windscreen, around cab floor on entry, good basis for the conversion.

    • @RoadToOffGrid
      @RoadToOffGrid  30 минут назад

      Thanks for sharing! We like to hear that other people have had good experiences with this truck 😁😁

  • @lukesheppard5085
    @lukesheppard5085 2 дня назад +2

    Like a proud mother with her kitchen cupboard 😂 I love it, a space for making a cuppa would’ve been my first job. You guys are doing a fantastic job

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Oh good, I’m glad it’s not just me 😅 🫖

    • @lukesheppard5085
      @lukesheppard5085 День назад

      @@RoadToOffGrid I’ve sent you a dm on instagram. Same username as on here

  • @tambrath
    @tambrath День назад +2

    The orange siren was the reverse sounder. As the batteries are 12 volts, the way you wire them gives you 24 volts. I've never seen a 24-volt battery on its own. It's coming along. Love the little tea station ❤

    • @RoadToOffGrid
      @RoadToOffGrid  27 минут назад

      Yeah seems that I’ll just have to buy 2 batteries. Thanks! 😁

  • @pangtjonresor
    @pangtjonresor 2 дня назад +2

    Hi guys. Thank you for this week's episode, it's great to see you fight towards the goal of building a home on wheels, nice shelves you built Hayley they will be needed, and Pete you are doing a great job with things that are new to you, you are a great team. Take care 👍👏

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Thank you and thanks for watching! 😁😁

  • @abaird1234
    @abaird1234 2 дня назад +2

    Well done you two. Been enjoying it all so far and I find your honest have-a-go style refreshing to watch. Onwards and upwards !! Will be watching !!

    • @RoadToOffGrid
      @RoadToOffGrid  День назад

      That’s great! Thank you for watching 😁 we’ll give anything a go 😂

  • @davidbrobst5273
    @davidbrobst5273 2 дня назад +3

    Congratulations to you guys for having a awesome channel

  • @neilfairless4589
    @neilfairless4589 2 дня назад +5

    Hi Mark, you can get 24v batteries however, there will be systems on the truck that will need 12 volts. It looks like from the video they are in series to give 24v, this could be for starting say, but there could be a 12v feed for your lights and radio etc. Get hold of a wiring diagram so you can see what is what. It is an old truck so will be quite simple, take 1 wire at a time.

    • @theleedswarrior
      @theleedswarrior 2 дня назад +1

      Who is Mark

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      😂😂😂 I think this was from when we were having a live chat during the premier.

  • @GLENTHEBEEF
    @GLENTHEBEEF 2 дня назад +2

    Doing really well folks , the whole learning as you go gives an honest journey through the build , big project but doing well , respect to you both

  • @viktorvandeneede2661
    @viktorvandeneede2661 2 дня назад +8

    Great job!!! Would be way cheaper to just rent a heavy duty sandblaster for a day, remove al mechanical/air/electrical Parts and just sandblast everything to bare metal in a day, every small part will be done parfait without rust converter, and those grinder flappy disc and whire wheels are way more expensive than renting a sandblaster

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +2

      That’s a cool idea. I’ll look into it! Thanks 😁

  • @AlexVonCrank
    @AlexVonCrank 2 дня назад +2

    Congratulations on 10K. Wow that was fast! You deserve it and so much more. I love these episodes!! ❤

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Thank you so much!! ❤️💚❤️💚

  • @SryImMinimal0815
    @SryImMinimal0815 2 дня назад +4

    i love the Intro.... so sweet to see the little Truck changing ....

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +2

      Yay someone noticed! Not many people do!

    • @aminchh1190
      @aminchh1190 День назад

      @@SryImMinimal0815
      Yup

  • @jaredwhiting3205
    @jaredwhiting3205 День назад +1

    A mobile sandblaster, would be my preference. Strip everything off that's not steel and get the entire thing blasted in a single day. Then everything is clean steel.

    • @RoadToOffGrid
      @RoadToOffGrid  27 минут назад

      It would save a lot of time. Not sure on price but unfortunately where we are we can’t make that much mess!

  • @brianpurcell9058
    @brianpurcell9058 2 дня назад +1

    That pink ski suit needs a regular appearance 🤣🤣👍

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +2

      That’s what I said! Hayley’s not so sure. 😂

  • @johnford1332
    @johnford1332 2 дня назад +4

    hi again you to lovely people great work again its going to look great when your done oh hayley great work on your box if you ever want a job fitting kitchens let me know

  • @raulperez8648
    @raulperez8648 2 дня назад +1

    It's probably a bit late by the time you get this but I recently purchased a Vevor 29piece bolt extractor set, it's been a lifesaver multiple times already, providing you use the right size, they are great for getting off rusty bolts. Other brands do the same job, that was just the set I found with the most variety.

    • @RoadToOffGrid
      @RoadToOffGrid  День назад

      No it’s not too late we have loads of bolts to get out. The brand I used was a cheap one from Amazon so I’ll look at that one instead. Thanks 😁

    • @raulperez8648
      @raulperez8648 День назад +1

      @@RoadToOffGrid I apologise, I must not have paid enough attention, I thought you were using a regular socket set.
      If you were, bolt extractors are slightly different, for the bolts you can't cut off but can get to with a ratchet, knock the rust off with your air hammer or wire brush, spray it with some DW40, then hammer on the best fitting bolt extractor and use a decent size ratchet if possible, the impact gun may work but I've not tried one.
      The brand isn't too important it's just that most come in the standard mm sizes whereas the brand I mentioned offers some .5mm and other sizes that can come in handy. You should be good as long as you have the size you need. I purchased a £10 set first, they work just as well but I've found the .5mm can come in handy. If you can find an even bigger set with more variety, it may be worth the investment.
      Love the videos, can't wait to see you guys achieve your dream. 👍

  • @AlexVonCrank
    @AlexVonCrank 2 дня назад +2

    Hayley's station is pretty sweet! You know a proper English person when they prioritise hot drinks making. Snowsuit is rad, too!!

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +2

      Thanks Sir Von Cranks-alot 😂😁😁❤️❤️❤️

  • @pw9062
    @pw9062 5 часов назад

    The tea box is epic well done and cheap too

    • @RoadToOffGrid
      @RoadToOffGrid  35 минут назад

      Ha thank you glad you liked it 😂😁

  • @saradutoit8239
    @saradutoit8239 2 дня назад +1

    Love watching your videos. Sara from South Africa🇿🇦

  • @ihmesekoilua
    @ihmesekoilua 2 дня назад +5

    The chassis looks much better than I expected :D Where I live, the rear bumper needs to be there because of safety regulations (keeping people from beheading themselves on the box if they rear-end you doing 100kmh), and if you make changes to the chassis (like literally ANY changes, adding or removing holes, brackets, not to mention the big crossmember on the rear) it may be an MOT failure. It would be where I live. Things may be different in blighty, but it's probably something to look into...

    • @LesNewell
      @LesNewell 2 дня назад +1

      AFAIK chassis mods are legal here as long as they are safe. If you need to add holes to the chassis don't drill the top or bottom flanges. That severely weakens the structure.
      Look online for the hgv IVA manual. That covers most of the regulations for things like under riders and side protection.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Thanks for the heads up!

  • @scottsorby7966
    @scottsorby7966 2 дня назад +1

    That wee box is a great addition and especially waterproofing it with the tarp, might I suggest a bungee cord or something similar to keep it closed while you are away to stop the wind opening it or worse ripping the door off as winter draws closer.
    It's amazing the difference that deeper clean and de clutter made to the chassis which certainly looks in very good condition too so you have great base to build upon
    I would advise that if you're going to use the wire wheel buy a face shield to wear over your safety glasses and always have your coveralls buttoned at the neck as the wire comes away real fast and it hurts or sometimes cuts (protect your eyes at all costs) also consider a dust mask to top you breathing all that dust in

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +2

      So true 😁. Yes Ppe is on my shopping list right now 😁

  • @sawacid
    @sawacid 22 часа назад

    Great channel guys ,enjoying the journey would happily watch longer episodes, it interesting to learn along with you guys as you develop new skills ,looking forward to the next episode!thank you for the upload ❤

    • @RoadToOffGrid
      @RoadToOffGrid  32 минуты назад +1

      Thank you so much 😁 I wasn’t sure if people would like the longer videos with more talking but it seems that people do 😁 thanks for the kind words and support

  • @aminchh1190
    @aminchh1190 2 дня назад +2

    I watched all the videos
    I love the energy and the music😂 🎶
    Keep going
    From #algeria 🇩🇿

  • @brianhindmarch8960
    @brianhindmarch8960 2 дня назад +1

    Great box you are becoming a true diy have a great weekend hugs

  • @kevanharding9716
    @kevanharding9716 2 дня назад +1

    Lookin forward to see the chassis prep and paint.

  • @markmooch
    @markmooch 2 дня назад +1

    I like the OG Mercedes lights, similar to their cars, they may well polish up,

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Yeah me too. Very retro. They’re not working but hopefully I can fix them.

  • @ianedwards9136
    @ianedwards9136 2 дня назад +1

    Hi, use air chisel then flappy disc, don't worry about that small pit bits the rust convertor will sort them. no need to have it perfect. If you had the budget sand / grit blasting would be best. Servicing brakes and bushes is not super hard, but i would advise getting some pro guidance before doing it.

  • @mickfbr
    @mickfbr 2 дня назад +1

    I think the tea station is perfect 👌, waste not want not..

  • @davidgilmour5555
    @davidgilmour5555 2 дня назад

    What a brilliant watch this morning,really enjoyed it..and the kitchen box is brilliant..

  • @kevinjackson9353
    @kevinjackson9353 2 дня назад +1

    Hi both lazer rust remover.or get all sand blasted.then lanogard treatment.also leaf spring rubber bush replacement.orange bleeper was for reversing sound.but your doing great job.look forward to the next.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Thanks for the tips! Lasers look very fun!

  • @mobileupload4374
    @mobileupload4374 2 дня назад

    You just cemented Pete’s case for hoarding regarding those fold up brackets 😂 well done Pete 😜 man after my own heart… I have crap everywhere.. 🤣 but all good usable crap

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      I didn’t say it wasn’t useful! 😂 🤫

  • @stevieg12
    @stevieg12 2 дня назад

    Great series so far, me and mrs are enjoying it! I would definitely recommend looking into getting the chassis shotblasted and painted with a couple of coats of decent 2k epoxy primer and a 2k top coat. Will last a good 20 years+ without having to revisit it again. Save you a lot of time and money. Im a shotblaster and paintsprayer by the way😉
    Good luck with the rest of the build

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Thanks for following along and for your advice. We've bought a product called Neutrarust which is a rust converter and primer in one. Shotblasting may be out of our budget this time but we'll keep researching. We definitely want very high quality paint for the finish though!

    • @stevieg12
      @stevieg12 2 дня назад +1

      @RoadToOffGrid your welcome 🙏
      The rust converter will be OK but I'd definitely look at over coating it with a 2k/2 pack hi build epoxy primer and 2k top coats. Have a look at industrial/ off shore products from company's like International, Jotun, Hempel. Products from these company's will have a lot longer lifespan than what you would get from halfords etc! Give us a shout if you want any advice. Good luck guys

  • @chrisbousfield5529
    @chrisbousfield5529 День назад

    Must important task complete, the brew station!

  • @WagnerGimenes
    @WagnerGimenes 2 дня назад

    Woop Woop!!! Happy for you guys for reaching 10K subs. Hope to be here for the 100K subs episode soon 👏👏👏👏👏👏 The Tea Station looks excellent.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Thanks so much!! 😁😁 Hayley’s very proud of it😂😁

  • @Sponge1310
    @Sponge1310 2 дня назад

    Love the tea station! Keeping yourself hydrated and taken care of helps massively during any type of work, so the tea station is just as important as any other tool you’re using! Also congrats on the 10k! Work on the truck is moving ahead steadily, any progress is still progress!

  • @davidhack
    @davidhack 2 дня назад

    I like how you guys use and reuse the stuff lifted over for other things

  • @AutoWAG
    @AutoWAG 2 дня назад +2

    Amazing progress on ❤

  • @AlexLycett
    @AlexLycett 2 дня назад +1

    To get your rivets out of the chassis, you need to drill a hole in them first, they are put in hot so they fill the hole when squashed and then you can knock them out. The rust on the chassis has taken a long time to get like that so don't worry too much about trying to get it all off just treat it. But don't take all of the brackets off because you will need some to fix the new body too. I think you are doing a good job but it might seem to take a long time.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Oh it’s definitely going to take a long time. 😂we’re going to replace the brackets with new ones. They were causing corrosion against the chassis.

  • @gavinwilkinson3722
    @gavinwilkinson3722 2 дня назад +3

    Definitely look at renting a laser rust remover

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Lasers!! Definitely looking into that 😁

  • @ian_morg
    @ian_morg 2 дня назад +3

    10k subs yay!!

  • @_autoverse
    @_autoverse 2 дня назад

    I quite the little kitchen box thing, it’s good to have little projects like that to satisfy your creativity whilst in this stage of the build.

  • @NotAScouser
    @NotAScouser 2 дня назад

    Massive congrats on 10k guys, can't believe I've been here for 5 months already!

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Thanks for coming along with us! We can’t believe it either. Times flying 😁

  • @andrewkedian7244
    @andrewkedian7244 2 дня назад +1

    Hi guys love the video s you both are doing a great job have a lovely week end 😊😊😊😊

  • @teeneytempah1
    @teeneytempah1 2 дня назад +1

    I’m very jealous of you guys building your dream camper. Still waiting to get my van but one day soon for me. Great to see yous going into detail on repairs as old classic vans/trucks like to come back and bite you if you just leave it. Enjoying the content keep it up and look forward to seeing the final product

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +2

      Hey thanks so much 😁 yeah we think it’s the best idea to do it all now while we have the chance. You’ll get your van! Just keep heading towards the goal!

    • @teeneytempah1
      @teeneytempah1 2 дня назад +2

      @@RoadToOffGrid as someone who’s owned two classic Vws (baywindow and a T4 ) what you guys are doing it perfect. Little tip on a classic is replace the wiring harnesses if yous can as they will fail and it’s a nightmare to find a break when it’s all built up if not check it well and make them easy to get to for repairs. 👍

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Nice thanks for the tips!! 😁😁

  • @davidmarkey4353
    @davidmarkey4353 2 дня назад

    great work. cleaning the muck off helps you see what needs to be done. We had one of those chipping drills on board ship but found the chipping hammer and wire brushes was quicker. Doing one section at the time. make you feel you have achieve something that day. New wiring throughout may be expensive, but will be beneficial in the long run. Thank you for a great video

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Thanks for the tip! Yes I think we’ll be re doing all the wiring soon 😅

  • @JohnYoung-m4j
    @JohnYoung-m4j 2 дня назад

    Well done guys it’s getting there keep going. You get days that feel like not much is happening but little by little gets you there.Jon🇦🇺🥴🥴

  • @PJ1R
    @PJ1R День назад

    Happy 10k guys😀😀

  • @tomwinch9107
    @tomwinch9107 2 дня назад

    Looking like progress!
    Glad to read you're putting the cross-member back in after repairs and replacing the body fixing brackets that are riveted on. And that you now know the orange box was ... :-)
    Also nice to read that the little truck in the intro is changing - I thought I hadn't seen the sparks from the ramp in the last video ... Great little touch!
    Hope you have funds to replace both batteries - having one less healthy than the other tends to age the better battery costing more in the long run. Adding an isolator so the tacho doesn't drain the batteries might be worth it (if the truck still has a tacho - I'm not sure if horse boxes need them, so it might have been removed / disconnected when converted). Fully charged 12v lead acid batteries tend to be almost 14V, do 10V is pretty close to end of life and 2V is scrap!
    And lastly as it's most important, great brew box and shelf - lovely use of left over material. Will you need a hole for a cable so your kettle can plug in out of the elements, of Ian I overthinking this!
    Good luck with the next steps - it's just started raining in the Hampshire / Surrey borders ... are we going to hear the pitter-patter of raindrops on 'tent' fabric in the next video?

    • @RoadToOffGrid
      @RoadToOffGrid  24 минуты назад

      You noticed the intro! Not many people do 😁
      Yea we’ve got 2 batteries in the shopping basket as well as new tires. Ouch very expensive but we’ll manage 😁
      Not sure about the tacho yet but I will look into it, thanks for the heads up and useful tips!
      Ha yes you will definitely be hearing the sound of rain hitting tarp soon 😂

  • @raytalbot5890
    @raytalbot5890 2 дня назад

    Keep the bit of steel that was between the rails, you may need it when you put your new rear end together 🇬🇧🇬🇧👍👍put some more tarp on the out side over what you did & some on the inner side of the opened hinge 🙏

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Will do 😁 just going to clean it up and weld a patch in 👍

  • @warrengage9536
    @warrengage9536 2 дня назад

    Great video! My go to tool for rust is the old cup brush (cheek poker) on a baby grinder. It gets in all the awkward spots. Use a face shield with goggles rhough. Use a rust converter afterwards and epoxy.
    There should be a wiring diagram online for the vehicle or even.a complete workshop manual.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +2

      Thanks for the reminder. I need to order a face shield for next episode! 😁

    • @warrengage9536
      @warrengage9536 2 дня назад +1

      @@RoadToOffGrid I restored a 1973 vw Autovilla (South African built) and a 1985 Pajero and the cup brush saved hours of labour, much better than flap disc that tends to dig in to steel and leave marks that have to be fixed later.
      Your videos are inspiring. Been looking at my own off grid project but struggling to get the right vehicle. They're really expensive here in South Africa, especially after 2020.

  • @ianmoir5423
    @ianmoir5423 2 дня назад

    Great Idea to do a section at a time and prime.

  • @tonyfox4657
    @tonyfox4657 2 дня назад

    Congratulations on reaching 10.000 . starting to come together now

  • @norb0254
    @norb0254 2 дня назад

    The orange alarm looking item is a reverse buzzer ,,,I would drill through the centre of the rivet which releases the pressure ,grind off the head then tap the remains out ...They rivets are put in by a machine so they will be tight ,,The brackets are what bodies are mounted to ,so may be wise to keep them ,,If you do decide to reuse them ,you will need special bolts from Merc

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Yes a few people have mentioned it’s a reversing beeper not an alarm 😅 oops. The brackets were really rusty and causing corrosion behind them so we’ll just replace them 😁

  • @niged6845
    @niged6845 2 дня назад +1

    Your songs are brilliant!! 😅

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Thanks😂

    • @ian_morg
      @ian_morg 2 дня назад +1

      @@niged6845 I thought they were a bit cringe at first but the “hit it with a hammer” one was in my head for days after 😂😂

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Haha us too. 😂

  • @frasermetcalfe7032
    @frasermetcalfe7032 2 дня назад

    Good episode

  • @tonymatthews1039
    @tonymatthews1039 2 дня назад +1

    The thick cable to the back of the chassis I guess was for a tail lift.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Could be!

    • @shaunfincham9431
      @shaunfincham9431 15 часов назад

      I half wonder if your truck was owned by Royal Mail originally too hence the tail lift cable

  • @jamesdunican1750
    @jamesdunican1750 2 дня назад

    Looking good
    Fantastic project 👍

  • @DudleyDellTelly
    @DudleyDellTelly 2 дня назад

    Those rivetted brackets are what Mercedes provide to fix your box to. The crossmember at the back is also part of the factory chassis. I bet you will have to replace them all.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Yeah I think we’ll make our own brackets to work with the subframe we make.

    • @DudleyDellTelly
      @DudleyDellTelly 2 дня назад

      @@RoadToOffGrid The Mercedes ones will have been crash tested and type approved. If you use anything else you may have insurance issues.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Thanks for the heads up. I’ll look into that thanks 👍👍

  • @molnjoe1613
    @molnjoe1613 2 дня назад

    Aqua Steel is a good rust converter l use it on my Land-rover, loving watching your series with such a laid back style taking your time best of luck I,ll be watching

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Thanks for the recommendation 😁👍

  • @alberttetley
    @alberttetley 2 дня назад

    incredible job as always and sorry I missed the live stream this time.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      No worries! It was later than usual! Hope you enjoyed it! 😁

  • @Wall-E62675
    @Wall-E62675 2 дня назад

    24:55 “I’d buy that for a dollar!” 🤓

  • @georgecarrick9730
    @georgecarrick9730 2 дня назад +4

    Take photos and mark any pipes be for removing them

  • @MartinHolmshaw-ky1su
    @MartinHolmshaw-ky1su 2 дня назад +1

    Those little brackets you struggled getting off are what holds the body on aren't they? Now they are chopped off what are you going to bolt the body to?

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      We’re going to make or buy new ones. They were very rusty and also causing corrosion behind them so they had to go to clean the chassis well.

  • @blastingweevil2968
    @blastingweevil2968 2 дня назад +2

    that "alarm" orange thing is a reversing warning horn you know the annoying Beeps when in reverse.. also the "bumper" you removed is not a Bumper it is there and designed to stop cars from crashing Under the truck and occupants being decapitated. also Do not Remove that "Cross member" it is what keep the chassis from moving out of shape and is Extremley important part of the Structure... do not mess with the brakes unless you know exactly what your'e doing the Air cans on the rear have HUGE Tension in springs and if they spring out they can kill you... you need to lock the cans with a bolt before you remove them. Rusty Air tanks need to be checked and probable replaced to stop them exploding under pressure...

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Thanks for the heads up. We only removed the cross member to repair it and then we’ll put it back 😁. And we’re getting a pro to do the brakes 😂😁

  • @annettehewitson6426
    @annettehewitson6426 2 дня назад

    A mate that orange thing as you say,is a reverse alarm and it comes on when you put your truck into reverse,so when registered due you will need to put it back on.😂😂, good video again.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Haha yeah a few people have mentioned 😂 maybe I’ll get one that says ‘this vehicle is reversing’ 😂

    • @tomwinch9107
      @tomwinch9107 2 дня назад

      ​@@RoadToOffGrid, or "stand clear, our home's coming to get you"!

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      😂😂

  • @ratnadipmajumdar8179
    @ratnadipmajumdar8179 2 дня назад

    Hi 👋 that was a very cool effort but if you give the frame a sand blasted you save a lot of time and get it cleaned completely after sand blasted change the diff oil along with engine oil all the engine related filters with air filter then the transmission part give a good greesing to the wheel bearings after checking give a good paint coting after that sandblasting then go for all these. Before cutting anything get a constant of a machanic about your plan it's going to help you a lot give a new pair of battery first for moving to dream machine. Lot of to say but first consult a good mechanic..😊 nice 👍 build it will be.❤❤😊

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Thank you for the tips! We’re thinking along the same lines 😁

  • @MrSoppysod
    @MrSoppysod 2 дня назад

    Please don't take anything off the chassis that's been riveted on. You will almost certainly need to replace it and it will never be as strong as it was when installed at the factory. Remember that you are going to have to secure the body you manufacture to the chassis and some of the brackets you have removed, or are going to remove, would have undertaken that task. You certainly need to replace the rear crossmember that had the orange reversing bleeper fitted to it because it's an important part of the chassis. I admire your unwavering enthusiasm for the project and would advise that you think ahead a bit and work out how and who is going to do the body build. Whoever it is will need to be involved quite early on to give you advice on how best to prepare the chassis. If you are going to fabricate the body yourselves then that really will be something to watch and marvel at! Remember that taking something like this apart is always the easiest bit.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Oh yes I’m very good at the taking apart bit 😂. I’m not taking everything off just those brackets because they were causing corrosion behind them. We’ll replace them with ones just as strong. There is a hgv garage near us so we’re thinking of paying someone to come and check everything over. We are thinking of building the subframe and body ourselves 😬 should be fun. Thanks for the tips.

  • @adibpg_geek
    @adibpg_geek 2 дня назад

    Someone call green flag guy. These two are too wholesome.

  • @brianmiller6340
    @brianmiller6340 6 часов назад

    At this point, you're better off with two new batteries. Just replacing the one that read 2V is going to strain your alternator. That truck is a 12V system, so when the truck is running, the voltage should be roughly 14.1 (give or take a couple .1ish volts) at either the alternator or battery terminals. It has the batteries in parallel, which keeps the 12V system, but doubles the amperage.

    • @RoadToOffGrid
      @RoadToOffGrid  34 минуты назад

      Yeah you’re right, we’ve got 2 in our basket atm 😁

  • @peterwheatley8616
    @peterwheatley8616 2 дня назад

    Use your needle scaler for the heavy rust and then the grinder or a wire brush attachment to finish

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      That’s what we’re thinking too 😁 thanks 👍👍

  • @markmooch
    @markmooch 2 дня назад

    Rust remediation might be good in stages as exposed metal will start to rust again quickly

  • @sandywatson1082
    @sandywatson1082 2 дня назад

    The best Idea is to consult a HGV machinic a possibly a heavy goods inspector

  • @captainissy
    @captainissy 2 дня назад

    Guys, try sand blasting
    Idk much but it sounds like it will work

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      It definitely would but it might make too much mess where we are. Going to look into it 😁

    • @captainissy
      @captainissy 2 дня назад

      @@RoadToOffGrid oh alright. Btw you’ll are so resourceful. You’ll vision things from like nothing, it’s so cool to watch.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Thank you 🙏

  • @peterpan6156
    @peterpan6156 2 дня назад

    Use rust converter before and it's good for primer

  • @brucelownhole
    @brucelownhole 2 дня назад +1

    Great stuff.
    I'd be dubious about removing all the airlines - they can be delicate at the joints - if you do, be prepared to replace odd lines and fittings
    Also look for headlights, yours seem tired with lots of missing silver.
    Nice one.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      I’m kinda tempted to replace them all anyway while we have easy access. Might not be needed.
      Yea the lights are totally broken all round 😂

    • @brucelownhole
      @brucelownhole 2 дня назад +2

      @@RoadToOffGrid and I know your not stupid but...just make sure they're rhd lights...
      Others have made this mistake before ...

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Ha I didn’t know that was thing! Thank you 👍

    • @LesNewell
      @LesNewell 2 дня назад +1

      If you look at the lens it should have an arrow pointing to the left. This is the dipped beam direction.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      👍👍👍

  • @jameswilcockson3563
    @jameswilcockson3563 2 дня назад

    Hi. Just FYI, the orange speaker is your reverse alarm. The beep, beep, beep you hear when large vehicles reverse

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Haha yes I know that now thanks to the many comments. It wasn’t working when we reversed the truck so I assumed it was an alarm.

  • @weekendwarrior7080
    @weekendwarrior7080 2 дня назад

    @21:20 If the really have to go, dril a hole in them (to take the tension of) and then airhammer them out.
    The bigger the hole, the bigger the tension relief the easier to airhammer them out.

  • @adibop1
    @adibop1 2 дня назад

    The big wire was probably power to the tail lift pump it would've originally come with.

  • @King_of_the_End
    @King_of_the_End 2 дня назад +1

    For the smaller rust after you needle it away or grind it away and there is small patches left i would just use a chemical spray on rust remover

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      We’ve bought some rust converter 😁

  • @chrisdavies712
    @chrisdavies712 День назад

    Regarding your brake system, if you are taking the air pipes off mark them with colour cable ties and take photos, take photos of any job your not sure of, if you need any help I've been working on trucks for A LONG TIME 😊,

    • @RoadToOffGrid
      @RoadToOffGrid  31 минуту назад

      That's a great idea! I should be able to watch our previous episodes to know how to put it back together 😂
      Thanks for the offer send us a message on facebook or instagram so we can’t message you 😁

  • @jankiefte6744
    @jankiefte6744 2 дня назад

    Sandblasting saves you so much time

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      I’ll look for somewhere to hire one!

  • @RobLaing-i2r
    @RobLaing-i2r 2 дня назад

    hi put the rear cross member ASAP the winch at the back is for the spare wheel ,wiring is simple grey ith tracer /tail lights black with red tracer/stop lights,black with white tracer /ind left ,black with green tracer /ind right ,orange siren is a reverse buzzer .try not to take off to many brackets of they can be used for water tank or waste water .The batteries are 12volts each in series equates to 24 volts tht is what the truck requires, the kilos are not to high as with proper services it should do a million kilos good luck .PS the brown wiring is the ground[earths] greetings from south africa

    • @RoadToOffGrid
      @RoadToOffGrid  День назад

      We only took it off to repair it don’t worry. Thanks for the tips! 😁

  • @tambrath
    @tambrath День назад

    Need a Needle gun on the chassis to clean loose rust and paint off or get a mobile sandblaster in 👍👍

    • @RoadToOffGrid
      @RoadToOffGrid  29 минут назад

      Needle guns are great! Less messy than a little shot plaster too

  • @banofeepie
    @banofeepie 2 дня назад

    orange thing at the rear of the truck will be your reverse beeper

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +1

      Ah well, it wasn’t beeping the last time we reversed… the reverse lights didn’t come on either come to think of it. I think there were some wiring issues 😅

  • @billthompson4877
    @billthompson4877 2 дня назад

    Grind the rivits flat and then use the power chisel if that doesn't work use heat and then the chisel

  • @richard3004
    @richard3004 2 дня назад

    Look on RUclips at “Professional struggler” Self employed HGV mechanic, and “Trailer Fitters toolbox”, no longer uploads but his earlier stuff was good and both have stuff to cover lights, Brakes, air lines etc, it’s all pretty standard when your used to it.
    Also dont bother trying to revive the old battery, just get two new ones as often a old and new won’t work as the old one can drag down then new one, something we’ve never done is Old and new, battery failure gets two new ones.

    • @RoadToOffGrid
      @RoadToOffGrid  День назад

      Yeah someone else recommended him. Will give him a watch 👍. Yeah I’m going to have to just pay up and buy new batteries aren’t I 😅

  • @bexxy629
    @bexxy629 2 дня назад

    I will say before stripping off the pain you need to consider flash rusting. You need to look into tust inhibitors, ive seen some good forums with some good advice. Lines wise I would say get some soapy water while your engines runnig to test for leaks better to do it now before you build your body up.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад +2

      Glad you mentioned, we’ve bought some rust converter which is a primer in one. We’ll make sure nothing rusts before we paint over it.
      Thanks for the tips!

  • @MrMechaMatt
    @MrMechaMatt 2 дня назад

    I wonder if you revealed paint chips when power washing the front or if you blasted some of the paint off? 🤔

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      Yes the power washer took off a lot of paint 😂

  • @desmondbroad1305
    @desmondbroad1305 2 дня назад +1

    I wouldn't send away that metal to the scrap the rear blanking plate prevents chassis spread and flex...and the mounting brackets you will also need everyone of them..please keep

    • @desmondbroad1305
      @desmondbroad1305 2 дня назад +1

      Here's a good tip get a really sensible build figure together then times this by 2,5 that will nearer to the end cost.. 😁

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      We just took it off to clean and repair it 😁

  • @StanleyFranklin-fw5wb
    @StanleyFranklin-fw5wb 2 дня назад

    They are body bracket 😮

  • @drewhodge3820
    @drewhodge3820 2 дня назад +1

    Buy 5 litres of phosphoric acid to convert the rust in the pitted areas and areas you can't get to with the power tools.

    • @LesNewell
      @LesNewell 2 дня назад

      You need a special license to buy phosphoric acid these days. It's illegal to buy or handle it without a licence. Regulations are getting ridiculous these days.

    • @RoadToOffGrid
      @RoadToOffGrid  2 дня назад

      That’s kinda crazy.

  • @drewhodge3820
    @drewhodge3820 2 дня назад

    Wire wheel on an angle grinder and flap disks on and angle grinder for the rusty holes.

  • @Jonshome337
    @Jonshome337 2 дня назад

    Sandblasting 😊

  • @onnokonemann9326
    @onnokonemann9326 День назад

    Tea station looks perfectly fit for use 👍🏻
    Could you drop the AI songs though? Or even leave out the rubbish singing ?

    • @RoadToOffGrid
      @RoadToOffGrid  28 минут назад

      Who old you our secret that they’re Ai!? 😂😂 we have too much fun making them sorry 😂

  • @marksmith762
    @marksmith762 2 дня назад

    The siren is the reversing warning

  • @StanleyFranklin-fw5wb
    @StanleyFranklin-fw5wb 2 дня назад

    Get a fitter to show where you going wrong it will save you a lot of money 😊

  • @darrengoodale6854
    @darrengoodale6854 22 часа назад

    How are you going to fit the new body now you have removed the body mounts

    • @RoadToOffGrid
      @RoadToOffGrid  22 часа назад

      With replacement body mounts designed specially for holding camping units. Some have shock absorption and don’t transfer chassis twist into the habitat