Homemade Electric Buggy, Ep 4: Aluminum Body Panels
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- Опубликовано: 5 сен 2024
- Homemade Electric Buggy, Ep 4: Aluminum Body Panels
In this video I make the aluminum body panels for my homemade electric buggy. Check out the build article for more details: renewablesyste...
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I forgot to mention in the build article that the area around the front suspension will be covered with a reinforced silicone rubber sheet during final assembly (similar to thick mud flap material). I'll just cut a slit in the middle to allow the tie rods to pass through unobstructed: renewablesystemstechnology.com/project-blog/building-an-e-crosskart-buggy-body-panels
I've been wondering if there's a reason you like flux core instead of MIG? Is that just what you have?
Dude this would be perfect to go with a cybertruck. Excellent build so far!!!!
Hey James, awesome build bro... PLEASE will you let me put some of my electric engines and VESC speed controllers in there to make it have insane performance?? 22s VESC power.... will be insane... ill allow my crew to tune it to the max for you... give you performance like you could never imagine... in return you just gotta let me have me have go....
One other recommendation, find some button head cap screws if you can to replace the regular socket head cap screws you are using. Especially for the skid plate, it will keep them from catching on things and getting damage/broken. For the panels where that isn't an issue, it just gives a little more finished look IMO.
This gentlemen is an absolute artist with the jigsaw! Those corner cuts are so clean!
Perhaps You could place some rubber grommets where the metal sheets make contact. That could reduce noise and friction especially when traveling over rough torrain.
It may involve a lot of work, but it may be worth the effort. I think your design and manufacturing is incredible and I greatly admire your talents.
Greetings from Cuba
I thought the same....I built a buggy with a sheet metal body and the worst part 8s the rattle and vibration.....I tried to take steps to take care of it but...
You're not just a good engineering but a great designer as well. Exceptional work
This is the best build on RUclips, the thoughtful design, the fact it's an electric buggy with all the futuristic angles and what I love most is the inbuilt practicality of having a double floor with drainage and the windshield.
Genius
Jedi skills James! Edit: I cannot wait to see that thing rip!!!
I love this man’s videos time passes by so fast, every time a piece fits perfectly, me: Letss goooooo 😂. I think it needs to be suspended a bit higher but this thing looks good before its even finished. Good job bro
So satisfying seeing the pieces fit together!
This is just too well done. Subbed to see this one through.
I don't know why more creators haven't delved into off road go kart electric builds.
Looks fantastic James! Looking forward to seeing you drive it!
This Guy is a genius. No more to say...
Everything is done very accurately without preliminary modeling in 3D!? Very cool!
He has built it in 3D. Just an insane skill set this guy has built.
Just incredible building skills,knowledge,understanding , and application! Loved every minute of the video!
First of all awesome work ... a tip from my side turn the screws arround take the nut on the underside and the hex on the top if it gets dirty and you need to remove panels for some reason you will have a hard time getting your hex key in the dirty screw ... a nut on the other hand will be easily grabbed by some pliers even if it is rusted or stripped out✌️ respect for the work greetings from austria
Duder you have obviously been doing this for a while and I really like watching you work.....
You are AWSOME!! I love the build!!
You are amazing James, you are my inspiration may Allah bless you always. Keep growing brother
You can put sheet foam with the adhesive backing on the back of the panels to dampen the noise/vibration.
I used neoprene spacers instead, more durable.
You make it look so easy!
You sir are a master craftsman!!!! You are so talented! Great job!!!
These videos of yours are incredibly insightful.
Looks awesome! Love it in the bare sheet metal...
wow. between myself and a couple of folks that I know, we might actually be able to make something like this. one day.
Damn the precision, you are Amazing Artist
Outstanding work, James! Absolutely amazing.
I think I would add some sort of dampening material between the metal and the frame to eliminate the sound of the sheet metal against the frame. Fantastic work though!!
Already mentioned that. Thanks.
Nice work
Отличный инженер и мастер в одном лице. Класс!
I just watched you build the e-bike and now this ..omg ur a beast
LOOKING BEAUTIFULL AS ALWAYS BUD!!! like a OFFROAD CYBER KART
This is a very nice build, i cant wait to see it move!
Hi James real nice buggy you built I like it I want to build some thing like it some day but I want it to be a 4x4 buggy the only thing is I do not understand electrical ant way cool build.
Cant't wait for the test run video. I'm a new fan of your art work
trust me some karen that has no skill will come and go mad lad on this guy
this guy has more skill than my whole family
Riesci a creare sempre delle vere opere d'arte.... bravo davvero 😉
you have incredible talent. Thank you your videos are really exciting
Very great Job!
Put silicone between plates will give them hear more friendly.. anyway omg I watched your every single video, greetings from Asia
Completely badass. Great work James
You are great bro made like cyber truck
You are a true artist!
Great job dude, waiting to see it running in the forest
Hell yeaahhh!!! Can you make ironman suit too?????????
I wish
So cool. Can’t wait to see it drive!
This is turning Awesome!!!
I got the name for you
*CYBERBUGGY*
May want to back some of your larger panels in deadening mat, to stop them making a lot of noise. Nice work!
Or add rubber washers during the final assembly - cheaper. The stereo is going to drown it all out anyway
@@JamesBiggar could do, for sure. And the more mounting points you have, the quieter the large panels will be. 👍
Yep. 99% of that rattling noise when I pick up and drop the front end is just from the floor pan - it's only tacked in the corners atm so it's flopping against the crossmembers in the field. It'll be drilled and plug welded when I tear everything down to weld the chassis completely.
@@JamesBiggarYou got it sorted out, sounds like to me. 👍
Someone from the Americas needs to sponsor him.
@jamesbiggar Don't let the specsheet out or the video copyrights to anyone.
Big fan of your skills.
dude you already got my like, for the amazing and beautiful design of the car, bro, I want to congratulate you for the amazing work, and this car really, refers to a futuristic car, and I want to see the final result of it
Totally beautiful can't wait..
Incredible work
Looking sick mate
You have skillz man !
good
work
WOW, Superb
Hi James, i've built a similar buggy ( see my channel) and after the first drive I added o-rings in between the panels and frame on each bolt. The noise from the plate vibrating against the frame was deafening.
Yeah I plan on adding rubber vibration isolation washers between the panels and chassis during final assembly. Most of that rattle when I drop the front end in the video is actually coming from the floor pan, it's only tacked at the edges and bouncing against the crossmembers in the middle. I'll drill and plug weld where necessary when I weld the chassis complete. Everything else is secure, but it is like a drum now.
Really clean work, amazing!! Are you going to install a spoiler on the back?
For sure
Very impressive Design. ;- )
Great Work.
Could you please do a 60s formula one styled car🥺 with an electrical drivetrain of course🙏🏼🥺😊
Wow great sir
This is incredible
thankiu bro
Beleza muito bom 👍👍👍😎😎
Wow it’s just amazing
that's a really nice build sir, i like the design the only that worries me is all of the rattles other than that its an awesome build so far can't wait to see it done my friend. thanks for the videos and please keep them coming and ride safe.
I don't understand why people are worried about noise from the body of an off road machine. This isn't a passenger vehicle built for cruising quite suburban communities. It's built for tearing shit up. Don't worry about the noise. It's not your problem. It's not a problem at all. Things that move make noise. Accept it.
@@JamesBiggar I guess you’re right now that I know the purpose and the fun you’re going to have with it.
Awesome build. One tbing remains a mystery though :) you have added a pretty sealed roof while keeping the bottom parts implemented with a metal mesh. I was wondering what the thought behind it was -- from one side, it looks like you are making this beast ready for a ride on a rainy day, from another it will go all wet inside from the water coming from the bottom.
He used the mesh to provide airflow for the batteries, which are going to be on either side of the seat
What Chris said. The roof isn't sealed at all. It's just a shield to add some protection to my head in case of a roll and keep the rain from dripping directly down my neck. The windshield is self explanatory. The body panels protect from flying debris. There are no doors. It's not intended to be completely sealed from water. Passenger vehicles aren't even hermetically sealed. If you drive into deep water, the water is coming in unless you're in an amphibious vehicle. Unless it's submerged, then no water is coming into the bottom. There's a solid skid plate blocking splashes and debris. I installed that at the beginning of the video. The battery and other components will be sealed or otherwise located out of harm's way.
@@JamesBiggar why the foam tape on the windscreen? Prevent rattle?
Very cool 😎
Brilliant
Up coming Elan Mask
Wating for your video ❤️
When it will go for final test drive ?
Sei bravissimo
WONDERFULL
Dude this is amazing!!!
Adorei o projeto teria como me passar as medidas do projeto
I wonder if the sheet metal would make the same amount of noise when actually riding around in this thing... anyway, I am in awe...
Rubber washers ;)
做得那麼完美會不會太過份😅
Love it
Hello when do you think the plan for ELECTRIC CROSSKART will be available on your shop? thanks
Hi, good job James! I have a question about. which steel did you made of frame? like St37, St44 or St52, CroMo ? thanks.
Cool!
Now build a 4 seater with solar panel roof and 4 alternator that regen while your moving never need charged
Not possible.
Wahnsinn ! ! !
excellent work incredible
INDONESIA LIKE😉
GOSTEI DO SEU TRABALHO.
👍🇧🇷
Awesome
Nice
One day you will build a company of cars
Will you use button heads or countersunk hardware in the end?
What do you do with a vehicle like this? Where do you drive it? It's awesome but I'm just curious. Sand dunes?
Anywhere off roading is permitted and 4 low isn't required. Deserts, logging roads, gravel pits, atv/utv trails, frozen lakes, etc. Or a dirt track. Crosskarts are technically racing machines, but I'm too old for that.
🔥🔥🔥
👍
could Fibre Reinforced Plastic be an option to those metal sheet panels? 🤔 looks like about 400kgs. Might make it lighter to use FRP
No. Fiberglass is a pita to work, isn't recyclable, and won't offer the same protection. I used 1/8" aluminum. That's only 40 lbs of metal, not 400kg. The crosskart is 360kg, which is underweight for race regulations. It's plenty light enough.
Super beau
Looks nice but the noise from the panel I think it will be very annoying do😏
Thanks. But anti-vibe rubber washers exist for a reason, and that's what it was equipped with during final assembly video. A person should always ask questions and refer to ALL of the available information about something before assuming they've got it figured out and look for reasons to criticize for a self pat on the back 😉 Too many people have a habit of not doing this, and looking silly.
How much do the electronics cost to make an electric motor bike
Esperé mucho por este video y ESTA EXCELENTE!!!!! 🎊🎉🤤❤️❤️
Dayyyyyyuumn
Respect :)
next time you cut plecsiglass use anglegrinder, it dosnt brake it bicause it melt trugh it.
It's not plexiglass (acrylic), it's polycarbonate. Polycarbonate doesn't break, and there are blades designed for cutting acrylic...
@@JamesBiggar I thought it was plexi sry... They buggy look Like Tesla made it..... Its sick.
@@JamesBiggar can't wait to see test video.
Круто !