converting an old bike into an electric cargo bike

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  • Опубликовано: 3 окт 2024
  • installing the xtracycle free radical on an ebike
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Комментарии • 188

  • @squaretapercrank
    @squaretapercrank Год назад +21

    Wicked build! Fun fact: Surly used the blueprints for this design for their Big Dummy cargo bike, so if you ever need a replacement rear deck or rear bars then you can buy the Surly branded ones and they will fit just fine.

    • @garysprojects
      @garysprojects  Год назад

      Thank you my dude ! Oh that is awesome!! Hopefully I can find some of the attachments in aus. Good to know, cheers!

  • @ARandomATube
    @ARandomATube Год назад +14

    i saw this hit marketplace, had to hold myself back as it was a great deal. Glad you bought it so I can live vicariously through you

    • @garysprojects
      @garysprojects  Год назад +4

      Definitely was a great deal! So stoked ! Thanks for holding yourself back 😂🙏

  • @danandkiko
    @danandkiko Год назад +7

    Really interesting challenge of a project. I had no idea such kits existed. Lots of little problems to solve. I would have given up. Great work. The fact that it is electric really adds to the usability for hauling cargo.

    • @garysprojects
      @garysprojects  Год назад +1

      Cheers mate ! Ya it was a lot harder than I thought, wasn’t expecting it to be that hard but got there in the end. The e kit really makes it a breeze to ride ! Can carry cargo no worries. Thank you 🙏😊

    • @tubecated_development
      @tubecated_development 7 месяцев назад

      No joke. I bought one way back after they dropped, and it didn’t fit my dropouts so I moved it back to the store really fast. Gutted! Always pays to do homework first…

  • @biturboism
    @biturboism 10 месяцев назад +2

    Fantastic job, mate. I love the juxtaposition of a 90s MTB, 2000s Avid disk brakes, and 2020s electric conversion kit.

    • @garysprojects
      @garysprojects  10 месяцев назад

      Cheers mate just need something from the 2010s 🤣🤣🤣

  • @frogrides
    @frogrides Год назад +2

    I really appreciate the wheelie test - the build was great and I enjoyed the process - but the wheelie test was what i really came for

    • @garysprojects
      @garysprojects  Год назад +1

      Hahaha def couldn’t do it ! Maybe if no front hub motor maybe

  • @DiskTuna
    @DiskTuna 2 месяца назад +1

    Awesome Frankenstein machine

  • @20Kilogram
    @20Kilogram Год назад +3

    Oh hell yeah ! Love cargo bikes ! Wish i knew someone to make a personalised cargo bike for me, dayum !!
    Thanks for the vifeo G👍

    • @garysprojects
      @garysprojects  Год назад

      Cheers mate! You might have to make your own if you can’t find anyone !

    • @20Kilogram
      @20Kilogram Год назад +1

      ​@garysprojects one day I'll just buy one, I couldn't build anything if my life depended on it, lol

    • @garysprojects
      @garysprojects  Год назад +1

      @@20Kilogram 😅😅😅 makes sense

    • @20Kilogram
      @20Kilogram Год назад +2

      @@garysprojects 🤣👍

  • @Upcyclist
    @Upcyclist Год назад +3

    Well done, mate. She looks great

    • @garysprojects
      @garysprojects  Год назад +1

      Thank u my dude i appreciate that! 🙏😊

  • @pebbinmyshoe
    @pebbinmyshoe Год назад +2

    Such a sweet build Gary! That's hilarious / awesome / so clean that the battery fit the cantilever bosses.

    • @garysprojects
      @garysprojects  Год назад

      Thank you my dude ! Haha yeah I could t believe it was the exact same spacing ! 😂😂😂

  • @reeceholmes8546
    @reeceholmes8546 Год назад +2

    thanks Gary, that worked out nice and the mount for the battery was perfect, great stuff

    • @garysprojects
      @garysprojects  Год назад +1

      Thank you Reece! Yes the mount for the battery worked out well! Still can believe it fit so easy 😂

  • @tubecated_development
    @tubecated_development 7 месяцев назад +1

    That’s insane that the handlebar-clamp for the battery exactly fitted the brake bosses 😂

    • @garysprojects
      @garysprojects  7 месяцев назад

      Haha I know right !? Got super lucky there

  • @yf224
    @yf224 Год назад +2

    This bike upgrade is lit! 🚴‍♂️💥

    • @garysprojects
      @garysprojects  Год назад

      Thank you my dude ! Stoked with how it turned out ! 🙏😊

  • @Ivanfbi
    @Ivanfbi 4 месяца назад +1

    They make adapters for your fork to allow mounting of disc brake. Cost like $4-6... You would need a new cable and housing

    • @garysprojects
      @garysprojects  4 месяца назад

      The vbrake is working well but maybe switch in the future cheers

  • @MonkeyShred
    @MonkeyShred Год назад +3

    Nice one dude 🤙 looks sweet!
    I was going to suggest grabbing an old handlebar and drilling two holes in it to fit the canti mounts so you could mount the Swytch but then you went and discovered that awesomeness 😂🤯

    • @garysprojects
      @garysprojects  Год назад

      Thank you mate! Haha yes the cantis worked out well! I couldn’t believe it actually lined up with no work. Lucked out that one! Saved me some hacking 😂😂 cheers !!

  • @JohnPilling25
    @JohnPilling25 Год назад +4

    Well done with the disc brakes and organising all those cables. I'd have just joined 2 new chains together and I love how you mounted the battery. Very elegant. I have a swytch kit waiting for me back home in the UK which I'm going to use for my wife's bike, can't wait to see how it goes.👍

    • @garysprojects
      @garysprojects  Год назад

      Hell ya sounds good ! Thank you yeah getting all the cables nice and neat and deciding how they should be routed took a little bit , but worth it in the end. Cheers !!

  • @DIY-DaddyO
    @DIY-DaddyO Год назад +1

    That's a cool thing to re purpose old bikes, nice work.

    • @garysprojects
      @garysprojects  Год назад

      Cheers mate! Yesss a lot of life left in these old bikes ! Fun too

  • @ashpunting
    @ashpunting Год назад +2

    I don't see many xtracycles, but you Certainly love giving yourself a challenge but as usual it turned out pretty good.👍🏼

    • @garysprojects
      @garysprojects  Год назад

      Hahah yes it was quite the challenge! Way harder than I thought it would be. Cheers man !

  • @christiantheimprovguy1769
    @christiantheimprovguy1769 11 месяцев назад +1

    Wow! Beautiful job. Ive always wanted an xtracycle. Thank you for taking us through the process.

    • @garysprojects
      @garysprojects  11 месяцев назад +1

      Thank you my dude ! Yeah they are great ! Which they still made the attachments but you can find second hand ones here and there

  • @peteryouds5634
    @peteryouds5634 Год назад +1

    Definitely looks better w/o the basket, very nice build !!

    • @garysprojects
      @garysprojects  Год назад

      Cheers mate I agree! Thank you my dude i appreciate that 😊

  • @easyrider75
    @easyrider75 Год назад +2

    Looks awesome. Love the stem and bar combo. Such a great product, seems crazy they don't make these any more.

    • @garysprojects
      @garysprojects  Год назад

      Cheers mate I appreciate that ! Ya they stopped making them because it was cheaper to make a whole cargo bike vs adapter

  • @CharlieMetcalf
    @CharlieMetcalf Год назад +1

    Great video and some pretty cool engineering! Thanks!

  • @loucypher997
    @loucypher997 10 месяцев назад +1

    Good work man!!! 😊

  • @jonkelly1920
    @jonkelly1920 10 месяцев назад +1

    Hey Garry, me and the family just watched your video and Coco said give it a like haha. ✌️

    • @garysprojects
      @garysprojects  10 месяцев назад +1

      Hahah Wow !! Thank you so much for watching ! Hopefully it wasn’t too boring 🤣🤣 thank you Coco !! 🙏😊

    • @jonkelly1920
      @jonkelly1920 10 месяцев назад +1

      @@garysprojects
      We had great fun 😄

    • @garysprojects
      @garysprojects  10 месяцев назад

      @@jonkelly1920 yay! 🙏😄

  • @mythcrab6047
    @mythcrab6047 Год назад +1

    Gary is my hero.

  • @jelloxfund
    @jelloxfund Год назад +3

    Hey king, you dropped this: 👑

    • @garysprojects
      @garysprojects  Год назад +1

      Oh thx let me pick it back up 🤴🤣

    • @jelloxfund
      @jelloxfund Год назад +1

      @@garysprojects 😂😂 - for real though, the build came out great!

    • @garysprojects
      @garysprojects  Год назад +1

      @@jelloxfund hahaha cheers mate i appreciate that ! 🙏😊

  • @levinfriedemann7476
    @levinfriedemann7476 Год назад +1

    Nice job, looks like a super cool tool to get around.

    • @garysprojects
      @garysprojects  Год назад

      Thank you my dude , hell ya like another car

  • @distortohio
    @distortohio Год назад +1

    Rad build, homie! I’m gonna have to look for one of those. I’ve wanted a long tail cargo bike for a while now. Cheers.

    • @garysprojects
      @garysprojects  Год назад

      Cheers mate I appreciate that ! Can’t wait to use it more but love it already 😊

  • @seraphan6
    @seraphan6 Год назад +1

    So extra! And electrifying!

  • @dannykryan
    @dannykryan 11 месяцев назад +1

    Awesome, unique ride. Love it!

  • @antoniocorigliano68
    @antoniocorigliano68 Год назад +1

    Good job 👏🏻👏🏻👏🏻👋🏻👋🏻

    • @garysprojects
      @garysprojects  Год назад

      Thank you Antonio!! I appreciate that 🫡😊

  • @vicsimmonds
    @vicsimmonds 11 месяцев назад +1

    Maybe a u-brake fits? Nice video dude, most unusual.

    • @garysprojects
      @garysprojects  11 месяцев назад

      Oh yeah never thought about that. Cheers mate !

  • @eltrasterovintagebikes
    @eltrasterovintagebikes Год назад +1

    Beautiful project !!!

  • @davidwhocares3293
    @davidwhocares3293 Год назад +1

    That came out rad !... there is a really cool video here on RUclips I think it's called the evolution of an American Cargo bike or something like that... well it's about the guy (Ross?) who invented that bolt-on apparatus called xtracycle....and the story behind it...pretty cool man, thanx for sharing !

    • @garysprojects
      @garysprojects  Год назад

      Ya I saw it! Keen to see the full movie but can’t find it

  • @dl3350
    @dl3350 Год назад +1

    That's so cool!

  • @Staunte
    @Staunte Год назад +1

    super fun video. havnt been so excited about a build in a while. and how satisfying, that the battery fits on the old brake stays. awesome job, sir.

    • @garysprojects
      @garysprojects  Год назад

      Thx mate ! Glad you liked it ! Yeah I couldn’t believe it when it fitted hahaa! Made my life a bit easier. Cheers !

  • @bennyjmarston
    @bennyjmarston Год назад +1

    Noice! My english teaching wife and myself think that you are onto a new word; "clumbersome" 🤙. You def need some "Gary's Project Clumbersome" stickers 😅.

    • @garysprojects
      @garysprojects  Год назад

      Hahah nice!! I’m glad you can understand my English 😂😂 honored thank you!! 🙏 😊

  • @markjames007
    @markjames007 Год назад +1

    Nice one Gary! Great flow in the editing.

    • @garysprojects
      @garysprojects  Год назад

      Cheers mate! Hopefully getting better at it haha ! 🙏😊

  • @octobers1000
    @octobers1000 Год назад +1

    I've got some adapters that attach to the front axle so you can put a front rack on a fork that doesn't have eyelets on it

    • @garysprojects
      @garysprojects  Год назад

      Nice! That’s a good idea , maybe I’ll switch the forks around eventually but working well right now

  • @mechatakoyakisan
    @mechatakoyakisan Год назад +1

    This is so cool! Swytch makes more sense now too I think! Now it's a dad bike plus

    • @garysprojects
      @garysprojects  Год назад

      Hahah yessss full dad mode, just need to make a kid seat 😂😂

  • @jonasmeier417
    @jonasmeier417 7 месяцев назад +1

    Great project & video, Gary! How much asre cost about for something like this, expect the bicycle.

    • @garysprojects
      @garysprojects  7 месяцев назад

      Cheers mate I appreciate that!!! They don’t sell the attachment anymore but you can can find them secondhand for about 100-400 ish depending on the model and condition

  • @Saints66
    @Saints66 Год назад +1

    Very cool 😎

  • @latrace1986
    @latrace1986 Год назад +1

    Nice build. I would love something similar for cruising around with my kiddo.
    Also, I've never heard someone use the word "chuck" as much as you lol. Had to have said "chucked it on" at least like 50 times in this vid.

    • @garysprojects
      @garysprojects  Год назад

      Hahahahahahha classic !! Sometimes I don’t even realize myself

  • @hookerjl1
    @hookerjl1 Год назад +1

    I woke up this morning, it’s a free sunny day off for me and a new garys project comes along my way…couldn’t be a better start☺️and surprise, it’s an „extra“-special one😉really enjoyed starting that way and impressed how this project turned out to be very cool and customized🌟😎but no wheelies with this one…unfortunately😉Cheers mate, enjoy your build and riding it😃

    • @garysprojects
      @garysprojects  Год назад

      Nice one! Nothing like a sunny day off! Haha yes no wheelies on this one, I tried but too hard 😂 cheers mate have a good one 👍

  • @maxwilliamreid
    @maxwilliamreid Год назад +1

    epic, would love to see this rig in person. Hope to see you around melbs on it!

    • @garysprojects
      @garysprojects  Год назад

      Hell ya I’ll be around !! See u in the streets! Cheers 😊

  • @jeroenruiter863
    @jeroenruiter863 Год назад +1

    Tight tight tight

  • @damiangonzalez7876
    @damiangonzalez7876 6 месяцев назад +1

    That’s my dream bike well done dude.

    • @garysprojects
      @garysprojects  6 месяцев назад

      Thank you ! I use it all the time , it’s great !

  • @pcbootleger
    @pcbootleger Год назад +1

    You should make a video showing how you transport your bike in and out of the elevator. Maybe give some tips for people living in apartment/flats/condos.

    • @garysprojects
      @garysprojects  Год назад

      Oh ya wasn’t too bad I just put it in diagonally - just fit !

  • @ryang5441
    @ryang5441 10 месяцев назад +1

    that rear brake caliper is supposed to have those spacers the way you ended up. I've installed quite a few of them in my time and that's how they come in the package, so you can get it perfectly aligned even if your mounts are tweaked out.

    • @garysprojects
      @garysprojects  10 месяцев назад

      Ahhh I see! Thank you that makes sense 👍

  • @johnnynorthern
    @johnnynorthern Год назад +1

    Sick build man.

  • @arisu1252
    @arisu1252 Год назад +1

    Nice bike. The BB5 comes stock with v brake spacers above and below the holes for the bolt. They use the smaller v brake spacer pair for all 4 places. I think aligning it would be a bit easier if you had spacers on top as well (maybe google an image, hard to explain).

    • @garysprojects
      @garysprojects  Год назад

      Thank you ! Yes I ended up doing that , might have gotten lost in the Voice over - you can see how it is in the end of the video when I lift up the bag to show the brakes ! Cheers !!

  • @MC57315
    @MC57315 Год назад +1

    I had no idea this existed! Really cool mod!

  • @GeekonaBike
    @GeekonaBike Год назад +1

    That is Sweet, The double stand on RadWagon is very handy when the bike is loaded. Too bad the Frt wheel mover doesn't have regen. Regen & low power mode give me triple the advertised range.

    • @garysprojects
      @garysprojects  Год назад

      Thank you my dude I appreciate that 😊

  • @glennpettersson9002
    @glennpettersson9002 Год назад +1

    Great build, it would be great to see how it handles loaded up. Given the rise of cargo bikes I don't understand why they're not still knocking them out 👍

    • @garysprojects
      @garysprojects  Год назад +1

      Thank you Glenn ! Will do that soon , can’t wait to use it to pick up bikes / bike parts !
      I read that making them cost as much as making a whole cargo bike so they decided just to make the whole cargo bike

    • @pcbootleger
      @pcbootleger Год назад +2

      When you go from 1% to 2%, it would be factually doubling in numbers, but it’s still a tiny fraction of consumers (at least across the world). The Dutch are of course the outliers.

  • @keir5690
    @keir5690 Год назад +2

    this is sick !

  • @tinkeringcyclist9314
    @tinkeringcyclist9314 11 месяцев назад +1

    Awesome build. I didn't know this was a thing. I have a Big Dummy. What handlebars do you have on that?

    • @garysprojects
      @garysprojects  11 месяцев назад

      Thank you ! Ya it’s pretty old I guess, and they don’t make them anymore unfortunately. Nice ! I heard big dummys were pretty good. These are blygo moto bars !

  • @klunker289
    @klunker289 Год назад +1

    yo I love it!!🔥🔥🔥 Nice work man👍👍

  • @dleon0902
    @dleon0902 10 месяцев назад +1

    Superb!

  • @jaliboy01
    @jaliboy01 Год назад +1

    Looks dope bro!

  • @MattTheHatt52
    @MattTheHatt52 Год назад +1

    Waddup gary. Your vids are great. When you use the rust converter do you not have to cover it with a primer or something? Or do you just cover the formerly rusty spots once clean and it keeps it rust proof for a while, no paint needed?

    • @garysprojects
      @garysprojects  Год назад +1

      Cheers mate! Ya exactly the later, keeps its rust proof for a while , no paint needed especially if you take all the rust off

  • @Csharpflat5
    @Csharpflat5 Год назад +14

    No step literally means no step.

    • @garysprojects
      @garysprojects  Год назад +2

      😂😂😂 makes sense now thank you !

  • @randallblytheadlercavalera8373
    @randallblytheadlercavalera8373 Год назад +1

    nice build😊

  • @langstrumpf156
    @langstrumpf156 Год назад +1

    In case the rear disc brake adapter wont stay aligned, look for "shimano sm-ma-r203p/s", that should be the matching one.

  • @genosackmpls6096
    @genosackmpls6096 Год назад +1

    best builds wow lfg gary

  • @chruhis3889
    @chruhis3889 Год назад +2

    hell yea bruva 🫡

  • @jonyfany8763
    @jonyfany8763 Год назад +1

    Looks cool. I'm gonna hack an old bike up see if I can make something. Awesome video.

    • @garysprojects
      @garysprojects  Год назад

      Thx man , hell ya that sounds good ! Cheers !

  • @pcbootleger
    @pcbootleger Год назад +1

    You said aluminum but it must be steel if it has rust. The brake mounts might be for a U-brake style.
    No step also means to not stand on that and put your weight on that part.

    • @garysprojects
      @garysprojects  Год назад

      Mmm you could be right, I’ll double check with a magnet later 👍👍 no step makes sense 😂 thx

    • @noelreklaw37
      @noelreklaw37 Год назад +1

      +1
      Aluminium does not rust. It corrodes.
      Only steel rusts.

  • @mountaincruiser817
    @mountaincruiser817 Год назад +1

    Never seen “aluminum” rust like that ;-) Great find though

    • @garysprojects
      @garysprojects  Год назад

      Hahah true ! Need to double check with a magnet 😅

    • @mountaincruiser817
      @mountaincruiser817 Год назад +1

      @@garysprojects definitely thinwall highgrade steel. You can easily check the difference on the welds. Thick stacked little coin welds is aluminum and fine often more messy welds is steel.

    • @garysprojects
      @garysprojects  Год назад

      @@mountaincruiser817 ahhh I see thanks for the tip!

  • @luisferreira6636
    @luisferreira6636 Год назад +1

    Hey dude, nice video as always! I am currently upgrading my old city bike frame and you videos are always a great source of information and motivation. I was wondering if you have any experience or tips on working with thompson pressfit bbs? It's kind of hart to find videos on them. Thank you!

    • @garysprojects
      @garysprojects  Год назад +1

      Thank you mate i appreciate that ! I actually don’t have any experience with Thomson press fit bbs , hopefully you can work it out ! Cheers

  • @steelisreal4313
    @steelisreal4313 Год назад +1

    Quick question Gary, Stripped bolt whilst taking apart a pedal. Whats a tried and true quick and dirty hack? No dremel here but I think I have jb weld...thanks

    • @garysprojects
      @garysprojects  Год назад +1

      Ya jb weld or super glue

    • @steelisreal4313
      @steelisreal4313 Год назад +1

      Ok, gonna try to jb weld a small nut to the top of the pedal bolt@@garysprojects

    • @garysprojects
      @garysprojects  Год назад

      @@steelisreal4313 ya good luck, hopefully it’s strong enough

  • @MinTieS.
    @MinTieS. Год назад +1

    Slick! 🤙

  • @gabriellevy3781
    @gabriellevy3781 Год назад +1

    Very cool. Does it feel flexy at all?

    • @garysprojects
      @garysprojects  Год назад +1

      Cheers ! Not at all ay, was quite surprised

  • @mastedi
    @mastedi Год назад +1

    This the older version, right?

  • @fatty-katsu
    @fatty-katsu Год назад +1

    work horse

  • @ДенисГриценко-з1я
    @ДенисГриценко-з1я 4 месяца назад +1

    👍

  • @markifi
    @markifi 9 месяцев назад +1

    aluminium rust? i doubt that

  • @marcusmors8485
    @marcusmors8485 4 месяца назад +1

    What's the name of the frame cargo bike frame?
    How can i get one?

    • @garysprojects
      @garysprojects  4 месяца назад

      It’s called an “xtra cycle” I got mine second hand off fb marketplace

  • @nguyenanh-ki9sr
    @nguyenanh-ki9sr 6 месяцев назад +1

    ❤❤❤👍👍👍

  • @Louis_B
    @Louis_B Год назад +1

    Does it feel bouncy?

  • @c9rm3n
    @c9rm3n 4 месяца назад +1

    Aluminum doesn't rust

    • @garysprojects
      @garysprojects  4 месяца назад

      That’s true

    • @c9rm3n
      @c9rm3n 4 месяца назад +1

      @garysprojects you make me want one tho.

    • @garysprojects
      @garysprojects  4 месяца назад

      @@c9rm3n cheers mate it’s real fun & super useful , def recommend

  • @beatsentertainment2347
    @beatsentertainment2347 22 дня назад +1

    Dude after watching your video I think you're chain is still little saggy... you need to take at least 2 linkes. Otherwise you will have problem shifting. Just saying

    • @garysprojects
      @garysprojects  22 дня назад

      yeah u might be right, i had no problem shifting though - hence too lazy to change 😂

  • @ujujuju8845
    @ujujuju8845 Год назад +1

    what fork is that?

  • @CheeseRat12
    @CheeseRat12 Год назад +2

    Sounds like you need a wind screen for your microphone. 🌬

    • @garysprojects
      @garysprojects  Год назад +1

      Yeah I need to use my proper mic more , will try to in the next vid cheers!

  • @jgarcia1925
    @jgarcia1925 13 дней назад +1

    how do you like the swytch bike kit?

    • @garysprojects
      @garysprojects  13 дней назад

      @@jgarcia1925 ya its great , easy to install and ride. if anything i wish it had longer range

    • @jgarcia1925
      @jgarcia1925 13 дней назад +1

      Awesome build by the way. Love your channel bro.

    • @garysprojects
      @garysprojects  13 дней назад

      @@jgarcia1925 thank you very much i appreciate that 🙏

    • @jgarcia1925
      @jgarcia1925 13 дней назад +1

      @@garysprojects awesome. I see they have a few more options now. I recently started bike commuting and hoarding bike now (thanks to guys like you) and would love one of these kits on my specialized for when it’s full of my work gear lol. Would make the commute easier.

    • @garysprojects
      @garysprojects  13 дней назад

      @jgarcia1925 ya dude its amazing on the cargo bike, i used it heaps. maybe i will upgrade in the future!

  • @KrunchyKnees66
    @KrunchyKnees66 Год назад +1

    But can it wheelie? Jokes aside it looks great👍

    • @garysprojects
      @garysprojects  Год назад

      Hahah I tried a couple of times at the end , don’t think I can even pop up a curb unfortunately 😂 cheers !